MAIN ENGINE MAN B&W XXXX FUEL INJEC V/V OVERHAUL

DOCUMENT REFERENCE
======================
Schedule Reference:VOLUME I.pdf
Maintenance Schedule: 0760-0301-0007

Procedure Reference: VOLUME I.pdf

Work card no. 4265-0201-0017

DATA
=====
Fuel Valve Data

T42-09 Fuel valve opening pressure 300-380 bar

T42-11 Inlet seat, max. diameter 25 mm
T42-12 Fuel valve 14 kg

SAFETY PROCEDURE
===================
Ensure to comply safety procedure as per company policy.

PROCEDURE
============
Fuel Valve

- Flushing and jet control - There is to be a continuous jet of oil through at

least one of the nozzle holes.
- Atomisation test - Not to be carried out on Slide Type fuel valves
- Opening pressure - To check the opening pressure.
- Sealing test and sliding function - To check the needle valve seat for tightness
and the slide for correct closing.
- Pressure test, O-ring sealings - To ensure that the leak oil (circulation oil)
remains in the closed system.
- Check nozzle for accumulation of carbon. Check nozzle holes for clogging.
- Maker recommend to replace Fuel Nozzle and spindle guide at 16000 hours.
- Overhaul complete Fuel Valve if necessary.

Fuel Valve Spindle Guide

- Maker recommends to carry out overhaul of fuel valve spindle guide (replace if
necessary).
- Clean the outside of the spindle guide in pure gas oil or similar.
- Clean all the parts of the spindle guide in gas oil and wipe dry with a clean
piece of cloth.
- Clean the spray holes, using gas oil and the and the special drills supplied.

NOTE:The spindle guide, thrust piece and spindle are matched parts and may not be
replaced individually.

Fuel valve NRV Overhaul

- Disassemble the non-return valve; clean all the parts for the spindle guide.
- Examine the parts with an 8-10 times enlargement magnifying glass, Examine the
slide faces of movable parts for coating.
- Check spring for the thrust piece for outside wear marks. If defective, it should
be exchanged.
- Check the seat on thrust piece D/vent slide, and the seat on vent slide/housing.
- Lubricate all movable parts with molybdenum disulphide (MoS2).
- Assemble the Non Return Valve

"