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Chemical Engineering Journal 215–216 (2013) 168–173

Contents lists available at SciVerse ScienceDirect

Chemical Engineering Journal


journal homepage: www.elsevier.com/locate/cej

Catalytic wet air oxidation of a non-azo dye with Ni/MgAlO catalyst


Gabriel Ovejero, Araceli Rodríguez, Ana Vallet, Juan García ⇑
Grupo de Catálisis y Procesos de Separación (CyPS), Departamento de Ingeniería Química, Facultad de Ciencias Químicas, Universidad Complutense de Madrid,
Avda. Complutense s/n, 28040 Madrid, Spain

h i g h l i g h t s

" Ni supported over hydrotalcite calcined precursors as catalyst.


" Catalytic wet air oxidation in batch reactor for Basic Yellow 11 removal.
" Effects of reaction conditions and catalyst stability were tested.
" The catalyst proved to be stable and efficient for the dye degradation.

a r t i c l e i n f o a b s t r a c t

Article history: The catalytic activity of Ni supported over hydrotalcite by impregnation (Ni/MgAlO) as catalyst for Basic
Received 18 July 2012 Yellow 11 (BY11) degradation under moderate conditions was investigated. BET, XRD and XRF were
Received in revised form 15 October 2012 employed to characterize the catalyst. To evaluate the catalytic system, wet air oxidation of dye was car-
Accepted 6 November 2012
ried out at temperatures between 100 and 200 °C, and oxygen pressures ranging from 30 to 60 bar. The
Available online 12 November 2012
effect of initial concentration from 100 to 400 ppm on the degradation of Basic Yellow 11 was also inves-
tigated. The degradation process was monitored by UV–VIS spectroscopy, TOC and toxicity analyses. At
Keywords:
150 °C, 50 bar oxygen pressure and 200 ppm initial concentration, 64.5% selectivity towards CO2 was
Catalyst
CWAO
obtained after 3 h of treatment, while only 20.2% selectivity was achieved without catalyst at the same
Dye experimental conditions. The structure and morphology of the catalyst under different cycling runs show
Hydrotalcite that the catalyst is stable under such operating conditions and the leaching tests show low leaching
Nickel effect.
Ó 2012 Elsevier B.V. All rights reserved.

1. Introduction Nowadays, some physical operations [1] are available for the re-
moval of organic pollutants from contaminated water, especially
Effluents from the dying and textile industry are considered one adsorption methods [2,3]. However, these techniques only allow
of the most problematic wastewaters and its disposal has become a the removal of pollutants, not its destruction, and additionally,
major environmental problem. Those wastewaters are character- generate large amounts of sludge [4,5].
ized by the presence of color, high total organic carbon (TOC) levels Advanced Oxidation Processes (AOPs) are a promising alterna-
as well as an important chemical oxygen demand; mainly due to tive for wastewater treatment as they can provide complete
the presence of dyes and other organic by-products. Dye contain- mineralization of organic pollutants [6]. Among AOPs, wet air oxida-
ing wastewaters are usually recalcitrant to degradation by the con- tion (WAO) is an attractive technique for industrial wastewater
ventional biological treatments due to its high toxicity, as these treatment. WAO involves the combustion of pressurized organic
compounds are often hardly biodegradable or even biocides. As a matter at relatively high temperatures. The main drawback of this
consequence, those effluents should be remediated by means of technique is its high energetic requirements [6]. In order to be able
physicochemical technologies before its discharge or a biological to employ milder operating conditions and reduce the operating
treatment. costs, catalytic wet air oxidation processes (CWAO) have been
developed [7,8]. The presence of a catalyst may improve the overall
reaction rate and enhances the removal of reaction intermediates
Abbreviations: WAO, wet air oxidation; CWAO, catalytic wet air oxidation; compounds, which are refractory to the WAO process [9], improving
BY11, Basic Yellow 11; TOC, total organic carbon; TN, total nitrogen; TU, Toxicity
the formation of hydroxyl radicals, well-known promoters of the
Units; SNOC, selectivity towards nonorganic compounds; XTOC, TOC conversion; Xdye,
dye conversion. oxidation [10].
⇑ Corresponding author. Tel.: +34 91 394 5207; fax: +34 91 394 4114. Hydrotalcites (HTs) are anionic clays with a layered structure
E-mail address: juangcia@quim.ucm.es (J. García). with high similarity to the Brucite, where cations Mg2+ have been

1385-8947/$ - see front matter Ó 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cej.2012.11.028
G. Ovejero et al. / Chemical Engineering Journal 215–216 (2013) 168–173 169

partially substituted by Al3+ generating a positive charge in each impregnated catalyst was dried in an oven at 110 °C during 12 h
layer which needs to be compensated by the introduction of and afterwards the solids were calcined at 550 °C during 5 h to
anionic compounds in the interlayer space. These materials have form the Ni/MgAlO catalyst.
received an increasing interest in recent years due to the number
of potential applications in various fields such as catalysis, adsorp- 2.2. Catalyst characterization
tion, medicine, and electro applications [11]. A large number of
HT-like compounds have been extensively studied as catalyst The support and the nickel catalyst were characterized by phys-
precursors, since they show good dispersion values for the metal ical adsorption of nitrogen at 196 °C in a Micromeritics ASAP
catalyst. Ni–Al–Mg mixed oxides, obtained from the calcination 2010 apparatus. XRD analyses were performed using a SIEMENS
of nickel containing HT-like compounds, have shown remarkable D-501 diffractometer. Metallic content was established by means
properties as catalysts precursors such as high metal dispersion of X-ray Fluorescence (XRF) (Broker S4 Explorer). More detailed
and stability against sintering, even under extreme conditions characterization procedures can be found in previous works
[11–14]. [12,13].
Non-azo dyes have been much less studied in the literature
than azo dyes. Recently, the CWAO of the triaryl methane dye, 2.3. Procedures and analysis
Crystal Violet, has been studied in the presence of a Ni–hydrotal-
cite like catalyst in batch experiments [12]. In the present work, Dye concentration was determined at the wavelength corre-
the degradation of the Basic Yellow 11 (BY11) was studied using sponding to the BY11 maximum UV–VIS absorption (Table 1)
the same catalyst. This particular non-azo dye has been selected which was monitored by a Shimadzu UV–VIS spectrophotometer.
as it is hardly biodegradable by the conventional biological treat- TOC analyses were performed in a Shimadzu TOC-VCSH appartus,
ments, but has also a wide use in a high number of industries, such after filtration of the samples (pore diameter 10 mm). The effi-
as textile, paint, ink, paper and plastic ones. ciency of catalytic activity, color and TOC removal was evaluated
The main objective of this work was to investigate the wet air by calculating the ratio between the color and TOC measured at
oxidation of Basic Yellow 11 on aqueous solution employing Ni/ each instant and the values for this parameter for the initial solu-
MgAlO as catalyst. The influence of the temperature, initial concen- tion. Since TOC analysis only provides information about the global
tration of dye, catalyst and pressure on dye removal was analyzed removal of total organic carbon from the liquid-phase, selectivity
in detail. The catalyst efficiency was determined by the color towards non-organic compounds (SNOC) was defined as 100 (XTOC/
degradation, TOC removal and toxicity reduction. Additionally, Xdye) where XTOC and Xdye are TOC and dye conversion respectively.
the reuse of the catalyst was also examined. The toxicity of the samples collected at the end of the reaction
was measured with a Microtox 500 Analyzer on samples before
and after decoloration according to the test protocols defined by
2. Materials and methods the manufacturer (Azur Environmental, Newark, Del.) with a
Microtox data analysis program (Microtox Omni Software). This
2.1. Materials and catalyst synthesis assay is based on the decrease of light emission by Vibrio fischeri
as the result of its exposure to a toxicant according to ISO
The dye was purchased from Sigma–Aldrich (Steinheim, Ger- 11348-2. The pH of the samples was adjusted to 7.0 ± 0.5. Percent-
many) and employed without further purification (dye purity age inhibition of the bioluminescence was obtained mixing 0.5 mL
40%). The principal characteristics of BY11 can be seen in Table 1. of the final effluent of each experiment and 0.5 mL of the lumines-
The hydrotalcite precursor was prepared by coprecipitation as cent bacterial suspension. The toxicity of each sample was
described by Ovejero et al. [12]. Mg(NO3)26H2O (0.05 mol) and expressed as the percent of the inhibition of the luminescence
Al(NO3)29H2O (0.01 mol) were mixed in 100 ml of deionized water relative to a non-contaminated blank (Milli-Q water). Results are
to obtain solution A. Besides, Na2CO3 (0.03 mol) and NaOH given in Toxicity Units (TUs) after 15 min of exposure [12].
(0.07 mol) were dissolved in 60 mL of deionized water to form
solution B. All the reactants were provided by Sigma–Aldrich. 2.4. Wet air oxidation and catalytic wet air oxidation experiments
Solution B was stirred for 1 h at constant temperature of 65 °C
and once this solution has reached the desired temperature Batch tests were performed in a Hastelloy C22 high-pressure
(65 °C), solution A is slowly dropped, forming a white precipitate. microreactor. The reactor was equipped with an electrically heated
The resulting precipitates were aged at 60 °C during 18 h in order jacket and an adjustable speed magnetic stirrer. The temperature
to allow the formation of the HT structure. Then, the precipitates and the stirring speed were controlled by means of a PID controller.
were filtered and washed with distilled water at 40 °C for 2 h The gas inlet, gas release valve, pressure gauge, rupture disk, and
and dried at 100 °C for 12 h. Nickel was added by incipient wetness cooling water feed line were situated on the top of the reaction
impregnation of an aqueous solution of Ni(NO3)26H2O (Panreac, vessel. The liquid sampling line and the thermocouple well were
Barcelona, Spain). The Ni(NO3)26H2O amount was calculated in immersed in the reaction mixture. The batch reactor was charged
order to obtain a 7 wt% of nickel in the final material. Finally, the with 100 mL of an aqueous solution of BY11, in the presence of

Table 1
Main characteristics and structure of BY11.

Dye Structure Chemical C.I. name C.I. Molecular weight Dye Molecular kmax
class number (g mol1) content (%) formulae (nm)
Basic Cationic Cationic Yellow 48055 372.89 20 C21H25ClN2O2 413
Yellow dye 11 GI
11
170 G. Ovejero et al. / Chemical Engineering Journal 215–216 (2013) 168–173

(a) 1.0 BY11 (b)1.0


0.9
Normalized concentration

0.8 CWAO - 100ºC

Normalized concentration
CWAO - 120ºC 0.8
0.7 CWAO - 150ºC
CWAO - 180ºC
0.6 WAO - 100ºC 0.6
WAO - 120ºC
0.5
WAO - 150ºC
0.4 WAO - 180ºC
0.4
0.3
TOC
0.2 0.2 CWAO-100ºC WAO-100ºC
0.1 CWAO- 120ºC WAO-120ºC
CWAO-150ºC WAO-150ºC
0.0 0.0 CWAO-180ºC WAO-180ºC
0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120
Time / min Time/min

Fig. 1. (a) BY11 and (b) TOC conversion at different temperatures at 50 bar, 200 ppm, 800 rpm.

0.4 g of the catalyst for the CWAO tests. Before starting the heating very sensitive to the variation of the temperature, being this sensi-
process, the reactor is purged with nitrogen, in order to ensure an tivity more intense in the case of the non-catalytic process (Fig. 1a).
inert atmosphere during the heating process. Once the desired At 100 °C, the dye conversion attained 83% at the end of the test
temperature is reached, a sample is withdrawn and the reaction (3 h), whereas this value reached 98% within the 15 first minutes,
starts. This can be considered as zero time for the experiment. in the test carried out at 180 °C. No differences between the cata-
Then, the reactor is pressurized with air and samples are collected lytic processes for the BY11 removal were observed. The apparent
at regular intervals after sufficient flushing of the sampling line. activation energy for WAO and CWAO process were calculated
Pressure drop was monitored and additional air was charged into from the Arrhenius plot for the evolution of the initial BY11
the reactor in order to keep the total pressure constant during each conversion rate as a function of the reaction temperature. They
test [11]. To check the BY11 adsorption onto the catalyst a control were found to be 57.1 and 32.0 kJ mol1 respectively, showing
experiment was run following the previous procedure, but this the effectiveness of the catalyst. Additionally, initial reaction rates
time N2 was employed instead of air during the test to ensure that were calculated and presented in Table 2. A difference of two mag-
no oxidation reaction were produced. nitude orders between the values obtained for the WAO and CWAO
processes can be observed. It can be added that up to 150 °C, the
higher the temperature, the higher the initial reaction rate. Above
3. Results and discussion this point, there is also a slight improvement, but less important
than for the previous temperatures. The efficiency of the studied
3.1. Catalyst characterization catalyst for BY11 removal is then proved by these results.
The same conclusions can be made for the TOC removal, having
Detailed results for the solid characterization can be consulted in the temperature a notorious effect both in WAO and CWAO pro-
previous publications [12,15]. It was proved that in the presence of
cesses. An improvement of 7.5% was made in the range of 100–
nickel, the BET area of the solid decreased from 182 to 169 m2 g1. It 180 °C for the WAO reaction and of 49.1% for the CWAO process.
was also shown that the metallic particles exhibited a high metallic
It is also interesting to point out that the TOC conversion obtained
dispersion (27%). No remarkable differences in the XRD patterns at the lowest temperature (100 °C) in the CWAO reaction was sim-
were found for the uncalcined catalyst and the support, showing
ilar to the one reached for the WAO reaction at the highest temper-
that the presence of nickel did not modify the layered structure of ature (180 °C). This proves that the employed catalyst can reduce
the hydrotalcite. After calcination at 550 °C the formation of mixed
the energetic requirements to reach a certain conversion degree,
oxides structures (Ni/MgAlO) was observed [12].
reducing the economic cost of the process. Higher temperatures
led to a higher production of free radicals [10,16], which are
3.2. Influence of the reaction variables responsible of the initiation of the oxidation reaction. This explains
why the performances obtained for reactions carried out at higher
3.2.1. Effect of the temperature temperatures are better.
Temperature is one of the most influent variables in WAO and Table 2 also shows that selectivity towards nonorganic
CWAO reaction [10,12]. To study its effect, it was varied from compounds is enhanced both by the catalyst presence and by high
100 to 180 °C, keeping constant the pressure and initial dye con- reaction temperatures. This may suggest that the reaction
centration. The obtained results indicate that BY11 removal was pathway is different for the WAO and CWAO reactions, being the

Table 2
Reaction rates, selectivity and toxicity in WAO and CWAO processes with a Ni/MgAlO catalyst at 50 bar, 200 ppm and 800 rpm.

WAO CWAO
100 °C 120 °C 150 °C 200 °C 100 °C 120 °C 150 °C 200 °C

Reaction rate ðmmol dye min 1


g1 5.6  105 1.9  104 3.6  104 3.61  104 0.0378 0.0697 0.1157 0.160
Ni Þ
SNOC/% 19.5 19.9 20.2 26.1 54.0 56.9 64.5 73.5
Toxicity/TU 2.83 2.36 1.92 1.72 1.46 1.23 1.04 0.97
G. Ovejero et al. / Chemical Engineering Journal 215–216 (2013) 168–173 171

(a)1.0 BY11
(b)1.0
0.8 CWAO-30 bar
Normalized concentration
0.8

Normalized concentration
CWAO-40 bar
CWAO-50 bar
CWAO-60 bar
0.6 WAO-30 bar 0.6
WAO-40 bar
WAO-50 bar
0.4 WAO-60 bar 0.4
TOC
0.2 0.2 CWAO-30 bar WAO-30 bar
CWAO-40 bar WAO-40 bar
CWAO-50 bar WAO-50 bar
CWAO-60 bar WAO-60 bar
0.0 0.0
0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120
Time/min Time/min

Fig. 2. (a) BY11 and (b) TOC conversion at different pressures at 150 °C, 200 ppm, 800 rpm.

intermediates formed during the catalytic tests less refractory to sure and then enhances the organic compounds degradation
oxidation than those obtained via WAO. [10,18]. It can also be observed that above 50 bar, an increase in
Toxicity of the 200 ppm BY11 solution was found to be 3.2 TU. the reaction pressure has no effect in TOC conversion. Above this
The obtained values for the different experiments are presented in point, recalcitrant intermediates (as mentioned in Section 3.2.1)
Table 2. After the treatment, the toxicity decreased drastically, par- are formed and the mineralization of organic compounds cannot
ticularly for the catalytic experiments. Furthermore, toxicity values go any further.
were lower when the temperature increased. Selectivity is also influenced by total pressure. For example, the
Analyses of the pH of the collected samples showed lower pH in calculated values for SNOC in the reaction varied from 19.2% to
the CWAO effluents, as the catalyst is of a basic nature. However, in 36.4% (WAO reaction) and from 54.8% to 63.8% (CWAO reaction)
both cases it was noticed a slight acidification of the media, mostly for 30 and 60 bar, respectively (Table 3).
at higher temperatures and at the end of the reaction. HPLC analy- Pressure seems not to have a clear influence in toxicity removal,
ses were performed in a C18 column and revealed the presence of and initial reaction rate, as it can be seen in Table 3.
traces of acids, such as acetic and hexanoic. More details of the
formed reaction intermediates will be revealed in further 3.2.3. Effect of the initial dye concentration
publications. The influence of the ratio initial dye conversion/catalyst mass
was studied varying the initial BY11 concentration introduced into
3.2.2. Effect of the reaction pressure the reactor and keeping constant the rest of the operational vari-
It has been reported that the formation of free radicals is depen- ables. Fig. 3a shows only a slight difference, up to 2.4% in dye con-
dent upon the concentration of dissolved oxygen [10,17]. There- version between the experiments carried out with or without
fore, WAO and CWAO of BY11 might be affected by the partial catalyst. Nevertheless, no appreciable differences are observed
pressure on the reactor. The effect of pressure on the reaction rate for the final conversion of each kind of reactions. This indicates
(between 30 and 60 bar) was assessed using the optimized tem- that the reaction is not controlled by the adsorption of BY11 mol-
perature reaction at 150 °C. ecules onto the catalyst surface [19].
Fig. 2a shows that the difference in final BY11 conversion be- Initial reaction rates did not vary significantly for the WAO
tween catalytic and non-catalytic experiments is minimal. Only a experiments, with values in the range of 3.5  104 mmol min1.
difference of 4.4% was observed between the lowest and the high- On the other hand, initial reaction rates for CWAO reactions were
est conversion, being all these conversions above 93.3%. Reactions improved for the highest BY11 initial concentration. Values ranged
rates were found to be very similar for every pressure but showed from 6.9  102 to 11.5  102 mmol min1g1 Ni (Table 4). The dif-
notable differences when considering the presence or no of the cat- ference observed could be attributed to an enhancement of the ini-
alyst. Reaction rates ranged from 3.3  104 mmol min1 to tial adsorption of the dye molecules onto the catalyst surface.
11.5  102 mmol min1 g1 Ni (Table 3). On the other hand, TOC removal showed substantial differences
Fig. 2b shows the TOC conversion for WAO and CWAO reactions between WAO and CWAO experiments. For example, for the
at the mentioned range of pressures. An increase, for both catalytic 400 ppm initial dye reaction carried out without the presence of
and non-catalytic reaction, in TOC conversion with pressure was the catalyst TOC conversion was up to 18.2% whereas for the cata-
observed. This tendency can be explained as follows: based on a lytic experiment this value attained the 71.3% (Fig. 3a). Differences
previously described free-radical involved reaction mechanism are also appreciable between the TOC conversion (Fig. 3b) at differ-
[10], the concentration of free radicals increases with oxygen pres- ent initial concentrations for each set of experiments (11.9 and

Table 3
Reaction rates, selectivity and toxicity in WAO and CWAO processes with a Ni/MgAlO catalyst at 150 °C, 200 ppm and 800 rpm.

WAO CWAO
30 bar 40 bar 50 bar 60 bar 30 bar 40 bar 50 bar 60 bar
4 4 4 4
Reaction rate ðmmol dye min
1
g1 3.3  10 3.4  10 3.6  10 3.6  10 0.0645 0.0813 0.1157 0.113
Ni Þ
SNOC/% 19.2 25.6 20.2 36.4 54.8 58.8 64.1 63.8
Toxicity/TU 1.85 1.96 1.92 1.82 1.16 1.03 1.04 1.11
172 G. Ovejero et al. / Chemical Engineering Journal 215–216 (2013) 168–173

(a) 1.0 BY11 (b) 1.0


CWAO-100 ppm
0.8 0.8
Normalized concentration

CWAO-200 ppm

Normalized concentration
CWAO-400 ppm
WAO-100 ppm
0.6 WAO- 200 ppm 0.6
WAO- 400 ppm

0.4 0.4

0.2 TOC
0.2
CWAO-100 ppm WAO-100 ppm
CWAO-200 ppm WAO-200 ppm
0.0 CWAO-400 ppm WAO-400 ppm
0.0
0 20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120
Time/min Time/min

Fig. 3. (a) BY11 and (b) TOC conversion at different dye concentrations at 150 °C, 50 bar, 800 rpm.

Table 4
Reaction rates, selectivity and toxicity in WAO and CWAO processes with a Ni/MgAlO catalyst at 150 °C, 200 ppm and 800 rpm.

WAO CWAO
100 ppm 200 ppm 400 ppm 100 ppm 200 ppm 400 ppm

Reaction rate ðmmol dye min1 g1 3.58  103 3.6  104 3.58  103 0.04117 0.1157 0.0692
Ni Þ
SNOC/% 32.1 25.6 18.7 57.7 64.1 72.1
Toxicity/TU 1.86 1.96 2.26 1.01 1.04 1.12

(a) 1.0 BY11 (b) 1.0


Ni/MgAlO 0.9
0.8 Ni/MgAlO first re-use
0.8
Normalized concentration

Normalized concentration

Ni/MgAlO second re-use


0.7
0.6 0.6
0.5
0.4 0.4
0.3 TOC
0.2 Ni/MgAlO
0.2 Ni/MgAlO first re-use
0.1 Ni/MgAlO second re-use
0.0 0.0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Time/min
Time/min

Fig. 4. (a) BY11 and (b) TOC conversion for the catalyst recycle at 150 °C, 50 bar, 200 ppm, 800 rpm.

24.2 for WAO and CWAO respectively between 100 and 400 ppm of After this treatment, the catalyst was tested again employing the
initial BY11 concentration). It can be observed that even if the car- same reaction conditions. A second run, with fresh catalyst solu-
bon mineralization increases with the initial dye concentration, the tion was performed after washing and drying the re-used catalyst.
difference observed between 200 and 400 ppm is lower than be- Fig. 4a and b shows the catalytic results obtained with the re-used
tween 100 and 200 ppm for both set of experiments. This could catalysts compared with fresh ones for the BY11 and TOC removal
be due to the formation of higher reactions intermediates as the respectively. The reutilization of the catalyst gave satisfactory re-
initial dye concentration is higher which has to compete for the sults, as only a difference of 7% compared with the fresh catalyst
oxygen present in the media that has been kept constant. Selectiv- for BY11 removal, was found.
ity decreased as the initial concentration augmented (from 32.1% As far as the TOC removal is concerned, differences observed in
to 18.7%) for the WAO reaction whereas for CWAO tests, selectivity the different cycles were higher between the second and third cy-
increased with this variable. cle than between the first and the second. Only a difference of 4%
between the fresh catalyst and the first cycle was observed while
3.2.4. Catalyst stability this difference reached the 6% between the second and the third.
In order to check the catalyst stability, the solid was tested in The recovered and re-used catalysts were analyzed after each
three consecutive assays. After the first run; carried out at reaction. A loss in the surface area occurs after reaction as shown
150 °C, 50 bar and an initial concentration of 200 ppm, the catalyst in Table 5. It can be noticed that the loss of surface area was pro-
was washed with water and dried overnight in an oven at 60 °C. duced only during the first reaction, as no considerable differences
G. Ovejero et al. / Chemical Engineering Journal 215–216 (2013) 168–173 173

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