HYDRO/ PNEUMATIC TEST SCHEME

Unit Format No.: BHEL/KKNPP-3&4/TSS/WP/081/F-01

SYSTEM : Document No.: BHEL/KKNPP-3&4/TSS/WP/081
WD.NO : Test Scheme No.
Testing Medium:

HydroTest Leak search SRV Set Min.Temp

Sl.No. Circuit Colour Line No. Pipe line Holding Time M/s BHEL Exe. M/s NPCIL Exe. M/s NPCIL FE
Pressure Pressure Pressure of
No. designation (Min)
( Mpa ) ( Mpa ) ( Mpa ) wall (°C)

1 1

2 2

3 3

4 4
 Format No:
BHARAT HEAVY ELECTRICALS LIMITED BHEL/KKNPP-3&4/TSS/WP/081/F-04
Kudankulam Nuclear Power Project 3 & 4 Doc no: BHEL/KKNPP-3&4/TSS/WP/081

INTEGRITY / LEAK TEST REPORT

Unit Report no

KKS No Circuit No.

1. System

2. CRR No

3. Test medium / Quality

4. Test scheme No

5. Procedure No 6. Date of Testing:

7. 7.(a)Terminal points (As per scheme); Yes / No

(b)Filling / pressurisation point; (as per test scheme); Yes / No

8. Deviation from test scheme (if any);

Item Sr.No. Range Least Count Location Calibration Report No.
9. & Date
Pressure Gauge

Safety Relief Valve

10. Rate of pressurization: Specified: Actual:

11. Test observations

a) Integrity & leak search (Pressure and Temperature)

Test (g)
Test Holding time Leak Search (g)
pressure Pressure Drop
Temperature (Hours) pressure (Kg/cm2 )
(Kg/cm2 )
Specified
Actual

b)Number of times the system is subjected to integrity Test pressure;

c)Leak search results (attach list)
d)inaccessible joints / Area(attach list, if any)
12. Rate of depresurization: Specified: Actual:
13. Post cleaning:
14. REMARKS
i) Portion remain untested:
(w.r.t circuit)

ii) Test experience

Results : Accepted / Not Accepted / Reffered to Designer

Comments when referred:

BHEL (MECH) BHEL (QA) NPCIL (MECH) NPCIL (QA) REMARKS

Signature
Name
Designation
Date
 BHARAT HEAVY ELECTRICALS LIMITED Format No: BHEL/KKNPP-3&4/TSS/WP/081/F-02
Kudankulam Nuclear Power Project 3 & 4 Report No:
Date:
CHECK LIST FOR MECHANICAL CLEARANCE
QA Category:
System:
Building:
SR NO DRAWING NO REV NO LINE NO SHEET NOS
1
2
…
Sl. No. ITEM TO BE CHECKED ACCEPTED CONTRACTOR WITNESS BY

1 Installation checked as per isometric with respect to Route and drawing

2 Installation checked with respect to P&ID for valve position, Branch position
etc

3 Isometrics completed

a. Joint Numbering shop and field joints matchinig with respect to the as built

b. Spool numbering matching with respect to as built

c. As built routing and dimensions with respect to the actual route

4 Valves KKS CODE with flow direction

5 Flange joints , strainers type, orientation, type , size, thickness and torque
values

6 Seal welding of screwed connections if required

7 Vents and drains as per drawing.

8 Reinforcement pad as per piping class

9 Orifice flanges Check for tapping orientation.

10 Local Gauges :check for accessibility

11 Supports

a. Guides, cross guides, trunion, spring support etc.

b. Check for correct type, material and dimension

c. Check for welding

d. Check for vent hole on pads ( if applicable)

12 Joints history sheet

12.1 Fit-ups checked

12.2 NDT complete ( RT, MPT, PT OR UT)

12.3 Checked for removal / blinding of

a. control, safety and check valves

b. In line instruments

c. equipment nozzles

d. others if any

13 Cleanliness internal and external

a. Rotating equiment final alignment checked with piping

Removal of unwanted construction supports, instrument tapping provided as
b. per drawings.
Physical walk through , the line checked for gross irregularities including
14 physical damage, unwanted arc strikes, tack welds, spatters and space for
thermal expansion
Any other Observation:

M/s BHEL (EXE) M/S NPCIL (EXE)

 Format No.: BHEL/KKNPP-3&4/TSS/WP/081/F-03
BHARAT HEAVY ELECTRICALS LIMITED
Kudankulam Nuclear Power Project 3 & 4 Document No.: BHEL/KKNPP-3&4/TSS/WP/081
Building:

CIRCUIT RELEASE REPORT(C.R.R) FOR TESTING

W/O No: CRR No:

KKS Code : Date:
System : Test Scheme Number:
Unit : Circuit No:
Type of test: Pnuematic/Hydro/Water fill

1 List of WD's with Rev.no. Annexure -1

2 List of Manufactures documents with KKNPP documentation Annexure - 2

Center Registration No.
3 List of FCN/DCN/ECN. Annexure - 3
4 List of Non-Conformance Reports Nil
5 As built Drawings Annexure -1
6 List of line numbers and Internal & External painting Report Nos. Annexure - 4
7 List of line numbers and Field joint Internal & External painting Re Annexure - 5

8 List of line numbers and Erection Report Nos. Annexure - 6

9 List of Welded joints with WIR Nos Annexure - 7

10 List of Equipments with Erection Report Nos. Nil

11 List of Flange joints and its alignment Report Nos. Nil

12 List of Bends with Report Nos.(when formed at site) Nil

13 List of Supports and Erection Reports Nos. Annexure - 8

14 List of Valves(with site test reports Nos. if any) and their position Nil
(OPEN/CLOSE) Status
15 List of Terminal Points and their Location with Status Annexure - 9

16 List of Threaded/Swage lock Joints with Report nos. Nil

17 List of Equipments bypassed/ isolated in the circuit Nil

18 List of Exemptions Annexure - 10

This is to certify that the Circuit No : …………………………………………... has been completed in all respects.

Engineers Signature:

Erection Engineer QA / M/s BHEL

(M/s BHEL Mech)

Verified and released for testing

Erection Engineer QA Engineer

(M/sNPCIL,KKNPP) (M/s NPCIL ,KKNPP)

Field Engineer
(M/s NPCIL, KKNPP)