Member of Honle Group

User manual
UV- BOX BK 850
Inhalt:

1.1 Signs within the manual __________________________________________________________4

1.2 Signs at the device _______________________________________________________________4
If anything is unclear in this manual or compilation errors German original
instruction manual is valid. The supplied CD is a German original manual.2.
Description of the device _______________________________________________________ 4
3. Application area _____________________________________________________________ 8
4. Safety information ___________________________________________________________ 9
4.1 UV-Radiation _____________________________________________________________________9
4.1.1 Indirect effect of UV-Radiation, generation of ozone ________________________________________ 9
4.1.2 Effect of UV-Radiation to the skin _______________________________________________________ 9
4.1.3 Effect of UV-Radiation to the eyes ______________________________________________________ 10
5. Warranty, Liability and Safety _______________________________________________ 11
6. Installation of the system ___________________________________________________ 12
7.1 Turning on the lamp _____________________________________________________________14
7.2 Turn off the system ______________________________________________________________15
7.3 Selecting the operating mode ____________________________________________________15
7.4 Setting the timer (display) ________________________________________________________15
7.5 Setting the timer (counter) _______________________________________________________16
7.6 Digital Timer ____________________________________________________________________17
7.4 UV Measuring ___________________________________________________________________21
8. Maintenance _______________________________________________________________ 22
8.1 Change UV lamps _______________________________________________________________22
8.2 Disposal of the UV lamps ________________________________________________________25
8.3 Inspection and cleaning _________________________________________________________26
8.4 Schedule of inspection and cleaning ______________________________________________26
9. Technical data______________________________________________________________ 27
9.1 Dimensions _____________________________________________________________________27
9.2 Weight__________________________________________________________________________28
9.3 Electrical Specifications _________________________________________________________28
9.4. Cable lengths___________________________________________________________________28
10. Spare parts _______________________________________________________________ 29
10.1 UV irradiation chamber BK 250 __________________________________________________29
11. Debugging ________________________________________________________________ 30

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12. Voltage Converter _________________________________________________________ 32
13. Circuit diagram ____________________________________________________________ 34
14. Appendix _________________________________________________________________ 35

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1.1 Signs within the manual

Attention!

For information only

Remarks for recycling

Do not dump in your normal waste

1.2 Signs at the device

Warning Hot surface

Warning High Voltage

Warning UV radiation

Warning Electricity 230 V

If anything is unclear in this manual or compilation errors German original instruction

manual is valid. The supplied CD is a German original manual.

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2. Description of the device

Abb. 1: UV irradiation chamber with manual shutter

With the UV curing chamber you have purchased a modern device for irradiating UV-
reactive materials. Please read the instructions carefully and follow the advice. Make sure
to consult the instructions for the proper use and safety instructions. The applications of the
UV chamber are very diverse. In addition to the usual tasks, such as curing and bonding,
the chamber used for irradiation for chemical and biological applications.

The UV chamber consists of the device housing (1) with an electric or manual closure
device (device version information) and a built-in appliances shell lamp unit (2). A robust
closure and appropriate safety interlocks ensure job security.

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 Abb. 2: UV irradiation chamber with electric shutter and timer

Note:

The UV chamber is equipped with a safety interlock which prevents opening of the UV
chamber during the UV irradiation or makes starting of the UV lamp with the door open
impossible.

The package includes:

- The irradiation chamber (1)

- The power cable for connecting the chamber to the power supply (2)
- An Allen key (3) for lamp replacement (see chapter 8.1)
- Manual (4)
- Foot pedal to start the irradiation cycle (5)

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 (1) (2)
Abb. 3: (1) = Irration chamber, (2) = power cable

(3) (4) (5)

Abb. 4: (3) = Tool, (4) = Manual, (5) Foot pedal

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3. Application area
The UV irradiation chamber BK 850 is exclusively for curing UV - sensitive materials such
as paints, varnishes, adhesives and potting compounds. You can similar both in production
and in the laboratory to produce or repair be used.

One application for other drying processes, such as the drying of solvent-based materials is
not permitted!

With an appropriate concentration of the solvent can cause explosions! The UV irradiation
chamber is not suitable for use in hazardous areas. Any use other than described in this
manual is prohibited.

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4. Safety information
The UV-Bridge corresponds to the actual technique standard and to the accepted safety
rules. Nevertheless dangers can appear.

Danger: High Voltage + Burning !

The voltage for ignition of the UV-Lamp is ca. 4-5 kV. Therefor during all
tasks on the device, turn off the main switch and separate from power
supply - disconnect the plug! Danger for life! After Turn off, wait for
approx. 5 minutes for discharge of the condensers! Let the filter pane at
the front of the device cool down!

Operate the UV-Hand lamp only in a proper condition and take notice of
the user manual.

4.1 UV-Radiation

4.1.1 Indirect effect of UV-Radiation, generation of ozone

UV-Radiation produces the generation of ozone. Therefor take care about a sufficient
ventilation for fresh air.

4.1.2 Effect of UV-Radiation to the skin

Avoid a direct or indirect radiation to the skin by using suitable clothes. Additional to the
dosage of the radiation, the spectrum is from great meaning.

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4.1.3 Effect of UV-Radiation to the eyes

Avoid direct and indirect radiation of the eyes by using suitable safety precautions (i.e.
safety goggles).

4.1.4 Safety precautions

Basically, safety precautions against UV-Radiation are not difficult, since it is „non transient
noxe“, which follows simple physically rules of extension. As well, the so-called indirect
possible imperilments of a short wave UV-Radiation, due to the production of ozone, can be
simply dominated by suction near to the source. It may be irradiated are no living beings of
any kind into this unit!

To the general safety precautions belongs:

• Mark the areas, where especially high performance UV-C-lamps are installed.
• Carefully check for metallic items with smooth surface within the radiation area, which
can generate extensive reflections. (cover or paint)
• The use of light density protection covers, which only can be opened by tooling and
which are perhaps equipped with interlock switches.
• Flaps for material or similar easy to open orifices should be equipped with interlock
switches (safety switches) in any case.

Staff should be informed about the available UV-Radiation sources and the safety
precautions.

Therefor we recommend the letters of the Bundesanstalt für Arbeitsschutz "Schutz vor
ultravioletter Strahlung" ( ISBN 3-88314-352-9 ).

4.1.5 Quick silver

For generation of UV-Light, the lamp contains a small amount of quicksilver. If the lamp will
be destroyed or breaks, steam of quicksilver drops out.

Safety precautions: Leave the room and ventilate properly. After that, take the rest of
quicksilver using suitable materials and waste. We recommend
the corresponding UV-Safety kit of the manufacturer.

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5. Warranty, Liability and Safety
Warranty and Liability:

Basically, the general conditions of the manufacturer apply. Warranty and liability claims for
personal injury or material damage. Especially when these are due to the following reasons:

• Improper handling of the UV chamber

• Improper use of the UV chamber
• Use of the chamber in the failed or partially defective condition
• Failure to follow this instruction manual
• changes in the UV irradiation chamber
• Improper repair of UV irradiation chamber
• Force majeure, natural disasters, etc.

Safety

• The system must be checked for damage before use.

• All provisions relating to Safety and accident prevention must be adhered to.
• The instructions in this manual must be obeyed. All power lines must be checked and
replaced if damaged.
• Always use the manufacturer's recommended safety products By using the UV-curing
chamber.
• Other components (eg electronic components, etc.) must be protected against direct or
indirect UV irradiation if the risk of damage exists.
• extensions and alterations to the UV irradiation chamber are not allowed.
• Use only original spare and wear parts.
• The chapter servicing all necessary maintenance are described. This will ensure proper
use of the UV irradiation chamber.
• If a fault occurs on the device are not disorders are described in the chapter, please
contact the appropriate service center.

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6. Installation of the system

Commissioning and operation of equipment may only be performed by qualified trained

personnel.

Abb. 5 : Power to the UV irradiation chamber

On the back of the UV irradiation chamber is a connector for the power supply (230V /
50Hz). Note. Before connecting the technical data in Section 9
When installing the lamp, make sure that the fan is not delivered. Make sure that the air
inlets and outlets are free.

Connect the foot switch, if you want to start with this lamp.

Foot pedal connection

Abb. 6

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7. Startup
Check before you connect, whether the information on the nameplate with the supply
voltage.

3
4

Abb. 7: Front side

Title:

1) irradiation chamber
2) front panel
3) Operating hours counter
4) Timer (only for version "electric lock)
5) Foot switch for starting the irradiation cycle (only for version "electric lock)

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7.1 Turning on the lamp

Follow the safety instructions in section 4

Switching on / off

The device is switched on or off at the switch (1). The UV lamp is turned on by
the switch (3) + (2) button off.

Note:

After switching off the radiator by button (2), the lamp should be about 3-5
minutes. Post-cooled before being completely off using the power button (1).

Abb. 9: Frontplatte der UV-Bestrahlungskammer (Elektrischer Verschluss)

Function keys in the front panel (Shutter operation)

(1) On / off switch for the device

(2) Press the "OFF" for the UV lamp
(3) Press the "ON" for the UV lamp
(4) Power switch (UV power 50/100%) the UV chamber is holding down the button on
100% power
(5) Error display. This lamp lights up if the lamp does not ignite
(6) Operating hours counter
(7) Timer including Start / Stop -. Function

• The UV lamp on button 3 switch. The radiator is ignited. A short delay the ignition is
normal. The ignition can only take place with the shutter closed.

• The lamp now requires about 3 minutes to reach full power. After this time, the lamp is
ready.
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7.2 Turn off the system

• Switch the UV lamp on button 2. The spotlight goes out. The fan will continue to run until
the device with the device switch (1) is switched off completely.

• The lamp unit now takes about 3-5 minutes to cool sufficiently again. The UV chamber
complete with switch 1 off after this time, otherwise there is a risk of heat stress.

7.3 Selecting the operating mode

To set the mode (starting with foot switch or start button on the switch), please proceed as
follows:

Connect the foot control or verify the connection.

Press and hold for 3 seconds to get into the programming mode

Press 1 x and 2 x to move to the mode setting. He appears in the display

While you can hold down the buttons or select the desired setting.
Type 0 = Start with foot switch - Type 2 = start with start button on the timer.
Complete adjustment by 2 x and 1 x

7.4 Setting the timer (display)

The setting of the irradiation time, you can also change as follows:

The point shows the adjusted unit time

Select / Confirm the time unit.

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You can switch between hours and minutes display as follows:

Press and hold for 3 seconds to get into the programming mode. Press 1 x and 1 x

to move to the mode setting. he appears the display . While you can hold
down the buttons or select the desired setting. min = display in minutes - Hour =
display in hours. Complete adjustment by 1 x and 1 x .

7.5 Setting the timer (counter)

The display shows the set exposure time.

In this case, this would be 59min: 59sec

They can change this setting by doing the following:

Briefly press the button - the display will begin to flash. Now you can select the or
buttons to select the setting. By continuously holding the keys you can accelerate the speed
of change. By default, the steps to "1". If you want to change this, see the instructions,
below 7.6. Programming mode.

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7.6 Digital Timer

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7.3 UV Dosis

The UV irradiation chamber is operated with 50 or 100% power. Dosing is by changing the
exposure time of the product.

Intensität in
mW/cm²
900

800

700

600

500

400

300

200

100

0
0 5 10 15 20 25 30 35 40 45 50 55 60

Abstand in cm

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7.4 UV Measuring

The UV irradiation chamber is designed so that when the door is either a) closed a probe or
b) may express a probe and run the appropriate cable to the outside.
.

Opening for measuring sensor or sensor cable to the front of the UV irradiation
chamber

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8. Maintenance

Please note the safety in section 3

For all maintenance and repair work, the UV irradiation chamber is disconnected from the
mains and secured against unintentional switching on again. The discharge of the
capacitors - about 3 minutes - is to be seen.

8.1 Change UV lamps

After about 500-1500 operating hours (depending on the tube-type doping) allows UV
radiation and significantly after an exchange of the radiator is required.

Life curve UV lamp with HG

(maximum 3 Powering per day, scatter of about 5%)

To avoid damage to the UV irradiation chamber and to ensure safe operation, use only
original Beltron UV light can be fitted. When using other manufacturers' approval and void
your warranty.

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The change of the UV lamp is carried out in the following steps:

When lamp replacement, always wear cotton gloves. Never touch the lamp with bare
hands. If the change of the UV lamp in the UV irradiation chamber are necessary, proceed
as follows:

Change UV Lamps:

If replacement of the UV lamp be necessary, please proceed according to the following

schedule:

Turn off power and disconnect the power cable from the power supply, hot parts such as.
Let cool radiator and note the capacitors to discharge.

Unscrew the screws on the housing at the top

Lamp unit holder solve (not Pull out the screws - just loosen)

Remove the lamp housing screw and rotate 180 °; so that the lamp opening points
upwards

At the upper cover frame, loosen the screws,

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 Framework and remove filter disk,

Unscrew the reflector insert,

Remove reflector insert,

Strahler kann getauscht werden durch leichten seitlichen Druck nach rechts oder links und
danach Strahler nach oben herausnehmen, der Saugnippel zeigt in Richtung Reflektor. 4.
emitters can be replaced by a slight lateral pressure to the right or left and then remove the
radiator up the teat pointing towards the reflector.

The assembly of the lamp is done in reverse power.

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 Please note while lamp replacement:

• UV lamps when changing only attack on the lateral version.

• reflectors shall be 100% made in the intended position and fit correctly. Ensure correct
and good contact of the compounds
• UV lamps with included cleaning cloth to clean.

8.2 Disposal of the UV lamps

In the UV lamps used by Beltron GmbH is the equipment covered by electric Act provided
for disposal. The end user is entitled to dispose of them for free at their local yard / local
collection point, since Beltron GmbH and our suppliers are registered with the Electrical and
Electronic Equipment tab.

Danger: High Voltage + combustion!

The UV lamp is started with an ignition voltage of 4-5 kV.

Therefore, when working on the device, especially when
changing the UV lamp, always turn off the main power switch
and disconnect the unit from the mains - pull the plug! Danger
to life! Wait about 3 minutes after switching the capacitors to
discharge!

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8.3 Inspection and cleaning
Depending on the location and use a cleaning of the UV chamber at regular intervals is
necessary. Free the fans and the rest of the housing area of dust. In particular, make sure
that the vents be inspected and cleaned if necessary. The cleaning of the filter disc, the
reflection chamber and the lamp should be done with a lint-free cloth. For fixed
contamination clean them with alcohol.
The door lock (locking the door open, closure) must also be checked regularly. In this case,
make sure that no UV light can escape from the irradiation chamber.

8.4 Schedule of inspection and cleaning

The frequency of testing depends on the purpose and place of use of the lamp. In "Normal
use" the irradiation chamber should be checked weekly and cleaned depending on the
degree every 4 weeks. The lamps should be changed every 1500 operating hours at the
latest.

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9. Technical data

9.1 Dimensions

Dimensions of chamber

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9.2 Weight

Weight ca.: 36,0 kg

9.3 Electrical Specifications

Power supply: 230V/ 50Hz/60Hz (1~/ N/ Pe)

+/- 10%
Power 1400 W
Fuse F1 3,15 A Träge

Mains fuse (in the installed condition) T10A

Control voltage 24VDC (inside the appliance) T1,25A

Ambient temperature: 5 – 40°C

Humidity: 80% at 31°C

decreasing to 50% at 40°C

9.4. Cable lengths

Power cable 2,5 m

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10. Spare parts

10.1 UV irradiation chamber BK 250

1 26.181 quartz glass plate

1 26.183 B-Float WS-Glass
1 28.181 MH-lamp - Hg
1 28.194 MH-lamp - Fe
1 32.017 signal lamp 24V

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11. Debugging

Fault:
After turning on the UV irradiation chamber at the Switch (N) no reaction

Possible causes:
• Check the power cord
• Built-in backup device plug check

Fault:
After pressing the button 3 (lamp ON), no ignition of the UV lamp
Note: A short flash of the fault lamp and ignition delay is normal

Possible causes:
• Switch (N) is not turned on
• Spotlight is not yet sufficiently cooled
• UV lamp defective
• Lamp closure not in "Close"

Fault:
After prolonged use of the UV lamp switches off automatically

Possible causes:
• Overheating of the lamp - Check whether the vents are clean and free of
• Ambient temperature is too high

Fault:
There is no sufficient UV drying instead

Possible causes:
• UV lamps used
• exposure time too short
• Lamp may need (power 100% UV) are switched to full load
• dirty filter disc / reflectors

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Problem:
Shutter will not open

Solution:
The shutter can only be opened when the door is closed (mechanical interlock)

Problem:
Door will not open

Solution:
The door can only be opened when the UV lamp when the shutter is fully closed (electric
lock) - lock to position "CLOSE“

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12. Voltage Converter

The UV dryer is supplied with an additional voltage converter to operate at 115V / 60 Hz.

Item 1

Back view

The voltage converter is connected to the mains plug to 115V / 60 Hz outlet. The UV -
Dryer is connected with the supplied plug and socket (Item 1) with the voltage converter.

Item 2

Front view

With the switch (item 2), the voltage converter can be switched “ON” and "OFF", as
required. The converter is protected by a fuse 10A. To change this, the housing must be
opened. (Before opening the housing the plug must be unplugged!).

Note: The operating voltage of the converters is only 115V / 60 Hz. If the UV dryer is used
with other voltages / frequencies it may be damaged!

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Integrated Fuse

When a short circuit or overcurrent the fuse (F1) triggers in the ballast. This is a circuit
breaker which can be switched on after the removal of the fault. For this purpose, please
unscrew the housing.

Note: Before opening the housing unit from the power supply disconnect. Pull the power
plug!

Specifications

Power requirements 115 V

50/60 Hz

Output values 230 V

50/60 Hz
4.5 A

Type autotransformer
800 VA

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13. Circuit diagram

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14. Appendix

This manual is a translation of the German manual. If anything is unclear in this translation, the
German manual is to bring to rate and valid. Questions for ambiguity, consult the manufacturer.

Member of Honle Group

uv-technik international ltd

Office E04
Basepoint Business Centre,
110 Butterfield, Great Marlings
Luton LU2 8DL

+44 (0)1582 805 410

info@uv-technik.co.uk
www.uv-technik.co.uk

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