EP-CM-F-0004-003

CLIENT NAME : THAI PLASTIC AND CHEMICALS PUBLIC COMPANY LIMITED TOTAL: 12 SHEETS

PROJECT NAME : TPR Productivity improvement PG680,740 130 MTPD ( Including Cover )

PROJECT NO. : C-22-1092

LOCATION : RAYONG THAILAND

MECHANICAL DOCUMENT

PAINTING PROCEDURE

FOR BATCH STRAINER H3001B

DISTRIBUTION
Master File
Client

Maintenance

Procurement

ENG. DESIGN
EM
PR
PIP
IE
MSE
MRE
EE
CVE
IC
] IA
CONSTRUCTION
PM
CM
CVE
ME
PIP
IE
EE

B IFR = Issue for Review Khanis Y. 6-Dec-22 Khanis Y. 6-Dec-22 Khanis Y. 6-Dec-22
A IFR = Issue for Review Khanis Y. 8-Dec-22 Khanis Y. 8-Dec-22 Khanis Y. 8-Dec-22
REV. PURPOSE PRED. DATE CHKD. DATE APPD. DATE EM DATE PM DATE

PILIN PROJECT CO.,LTD.

Vendor / Fabricator / Contractor REPCO Doc. No. Client Doc. No. Issued Date

6518-PRO-08-A TPC-000-MSE-PRO-H3001B-08-A - 8-Dec-22

IFS = Issue for Squadcheck IFR = Issue for Review IFE = Issue for Enquiry IFD = Issue for Design IFC = Issue for Construction
IFI = Issue for Information IFP = Issue for Purchase IFF = Issue for Final
 EP-CM-F-0004-003

PILIN PROJECT CO.,LTD.

REPCO Doc. No. Rev. Sheet No.

REVISION LIST
TPC-000-MSE-PRO-H3001B-08-A A 2 OF 12

REV. DATE ITEM No. REFERENCE DOCUMENT DESCRIPTION

A 8-Dec-22 - - IFR = Issue for Review

B 6-Dec-22 - - IFR = Issue for Review

FOR BATCH STRAINER H3001B

 Doc. No. : 6518-PRO-07-B
Painting Procedure
Pilin Project Co,Ltd. Rev. No. :

TABLE OF CONTENTS

SECTION DESCRIPTION PAGE

1.0 Surface pretreatment and requirement 3

2.0 Surface preparation 3

3.0 Material Safety Data Sheet (MSDS) 3

4.0 Painting Application 4

5.0 Paint Filer thickness 5

6.0 Inspection 6

7.0 Painting Area and painting system 7

Attachment 8

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 Doc. No. : 6518-PRO-07-B
Painting Procedure
Pilin Project Co,Ltd. Rev. No. :

This painting procedure will provide for TPR Productivity improvement PG680,740
130 MTPD Project of THAI PLASTIC AND CHEMICALS PUBLIC COMPANY LIMITED The
activity shall be follow as below.

1. Surface pretreatment and requirement

1.1. The product shall remove slag, Spatter, heavy rust scale and flux residues from
surface, prior to blasting.
1.2. The preparation for paint at corners, edges, weldment shall carefully perform to
ensure specified nominal dry film thickness is achieved.
1.3. The blast cleaning and painting shall be always applied after acceptable visual /
dimension and inspection.
1.4. The item below shall not be paint
a) Stainless steel
b) Machine surface and raised face of flange
c) Name plate
1.5. All grease and oil shall remove by rago or brush with solvent and clean dry cloths
before blasting

2. Surface preparation
2.1. The surface preparation shall be blast clean by abrasive grit with degree specified in
standard.
2.2. The primer shall apply immediately after blasting and inspection accept.
2.3. All blast cleaned surfaces shall be primed before visible re-rusting occurs or within
two hours of the commencement of blasting. If visible re-rusting occurs after more
than two hours have elapsed then the metal surfaces shall be lightly re-blasted.

3. Material Safety Data Sheet (MSDS)

3.1. MSDS shall be provided to SCG.

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Painting Procedure
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4. Painting Application
4.1. The weather and surface condition as below not be paint
a) Conventional solvent based paints shall not be applied to exterior surfaces in
damp, humid weather when air temperature is below 5C or when the metal
surface temperature is less than 3C above the dew-point temperature.
b) Chemically cured paints shall not be applied at air or metal surface temperature
below 10C or when relative humidity is above 85%.
c) Paint materials shall not be applied over metal surfaces having temperatures in
excess of 38C
d) Paint materials shall not be applied in rain, snow, fog or mist, nor to wet or damp
surfaces. Paint shall not be applied to frosted or ice coated surfaces.
4.2. Paint material shall be thoroughly mixed to give uniform mixture immediately prior to
apply. Mixing shall be by mechanical stirrer, can vibrator or can shaker.
4.3. Constant mechanical agitation shall be maintained is the paint reservoir during paint
spraying operation.
4.4. Thinner shall only add during mixing process and strictly in accordance with the paint
manufacturer’s inspection.
4.5. Spray gun shall be hold perpendicular to the surface being coated a maximum
distance of 300 mm. and not closer than 200 mm. from the surface.
4.6. Air pressure on the spray gun shall be regulated to achieve optimum atomization of
the paint with the lowest possible pressure to avoid spray ricochet from the surface
being paint.
4.7. Overlapping pusses shall make for each spray coat to obtain uniform application.
Particular care shall be exercised to ensure that a uniform, complete wet coat is
applied. Semidry spraying result in poor “Flow Out” with excessive pin hole and shall
be avoided.

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Painting Procedure
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4.8. Coat of paint shall be uniformly applied without sage , runs , spots , damage or
contamination such irregularity shall remove and the affect area re-coat
4.9. Each coat of paint shall be in a proper state of dryness before apply of the succeeding
coat
4.10. To minimize intercoat contamination, succeeding coat shall be applied with a
minimum time lapoc consistent with proper drying time, production schedule.
4.11. Brush application may apply under the following circumstances.
a) Area cannot be properly coated by spraying for any reason
b) Touch-up or repairs to localized paint or area of incorrectly apply paint
c) The coating material suitable by brush
d) Apply the initial coat of paint to comers , edges , hole weld or other irregular surface
prior to spray application
e) Primer on mechanical clean surface.
The brushing shall be done, so that a smooth area, as nearly uniform in thickness as
possible is obtained. There shall be not deep or detrimental brush mark.
5. Paint Filer thickness
5.1. Measurement of thickness of individual paint coating and the total system shall be
accordance with procedure.
5.2. The dry film thickness of each applied coating shall be check and record.
5.3. References to film thickness throughout this Standard shall be taken to indicate the
nominal dry film thickness acceptable. The applied dry film thickness over any square
meter shall have average readings that are not less than nominal and 75 per cent of
the readings taken are not less than nominal. No readings shall be less than 75 per
cent of the nominal.
5.4. Maximum thickness for each system
a) Primer coat : Should not be more than 120 per cent of the nominal.
b) Intermediate coat : Should not be more than 150 per cent of the nominal.
c) Top coat : Should not be more than 150 per cent of the nominal.

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Painting Procedure
Pilin Project Co,Ltd. Rev. No. :

6. Inspection
6.1. The painting supervisor shall required to keep an accurate daily record, temperature,
humidity and the time of commencement and cessation of all phase of cleaning,
surface preparation and painting operation.
6.2. The frequency to check the surface profile should be a minimum of once per 100 m2
per shift.
6.3. The surface profile (peak-to-valley roughness) shall be range: 1.5 to 2.55 mils (38 to
164 μm). Inspection by Press-O-Film HT .
6.4. The painting inspection record shall be submitted with production data bock.
6.5. Acceptance criteria follow the manufacturer.
6.6. Inspection item.

Item Description Inspection and response

1 Cleaning before blast Visual by painting supervisor

Visual by representation of painting manufacturing

2 Sandblast
(CHOGOKU supervisor)

3 Painting Visual & DFT by representation of manufacturing

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Painting Procedure
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7. Painting Area and painting system

7.1 Painting system

New Construction
Surface preparation : Near White Blast SSPC SP10 ( A Sa2.5)
Primer coat : GALBON S-HB D.F.T. 75 micron
Intermediate coat : EPICON F-HS D.F.T. 125 micron
Top coat : UNY MARINE HS D.F.T. 50 micron
Total D.F.T. 250 micron

Area to be apply by class “C1” (0-80°C)

- Leg Support color code : Reseda Green RAL6011

Note : D.F.T. = Dry Film Thickness (um)

*** Touch up means weld area in new fabricate project.
St 2 for spot repair, St 3 for area repair

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Painting Procedure
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Attachment

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