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Development of Cookies Based On Fermented Rice Flour
Development of Cookies Based On Fermented Rice Flour
PROJECT
SUBMITTED BY-
ANCHAL SRIVASTAVA
3RD B.TECH
FOOD TECHNOLOGY
170107005
Development of cookies based on fermented rice flour
(1) Introduction
(1.1) Basic introduction:
Botanical name: Oryza
Rice falls under the genus oryza,of the family poaceae.There are primarily two species of rice
– 1) oryza sativa 2)oryza glaberrima
Rice is a staple food consumed world wide. Rice cultivation is well-suited to countries and
regions with low labour cost and high rainfall,as it is labour intensive crop and require plenty
of water.Although its parent specis are native to Asia and Africa,centuries of trade
andexportation have made it commonplace in many cultures worldwide(Dharwad,N 2009).
(1.2) Origin: Based on archeological evidences,rice was believed to have first been found in
the region of the Yangtze River Valley in China.Archaeologists working in India argue that
rice cultivation started in the valley of the Ganges River and Indus valley.(UCL 2018,Singh,I
,Saxena,A 2018).
(1.3) Production in world and India: In the 2018/2019 crop year, China produced some 148.5
million metric tons of milled rice, a higher volume than any other country. India came in second
place with 116.42 million metric tons of milled rice in that crop year.The top rice consuming
countries are China ,India,and Indonesia in that order. Worldwide production of rice has
mentioned in table 1( Shahbandeh,M,2020).
Table 1. worldwide production of rice
China 148.5
India 116.42
Indonesia 36.7
Bangladesh 34.91
Vietnam 27.77
Thailand 20.34
Burma 13.2
Philippines 11.73
Japan 7.66
Brazil 7.14
(2) Structure and Composition:
Rice is a major dietary component of people in most of the countries.This staple food provides
700 calories/day-person for about 3000 million people of the world. Rice is a rich source of
carbohydrate, and it contains vitamin-B complex such as thiamin, riboflavin and niacin.Rice
main carbohydrate is starch, which is composed of amylose and amylopectin.
(5) Fermentation:
(5.1) Definition and reaction steps:
The study of fermentation and its practical uses is named zymology and originated in 1856
when French chemist Louis Pasteur demonstrated that fermentation was caused by yeast.
Fermentation occurs in certain types of bacteria and fungi that require an oxygen-free
environment to live. Fermentation is the metabolic process by which organic molecules
(normally glucose) are converted into acids, gases, or alcohol in the absence of oxygen or any
electron transport chain. Fermentation pathways regenerate the coenzyme nicotinamide
adenine dinucleotide (NAD+), which is used in glycolysis to release energy in the form of
adenosine triphosphate (ATP). Fermentation only yields a net of 2 ATP per glucose molecule
(through glycolysis)(Marie,A,2020).
Fermentation Equation:
Ethanol Fermentation
glucose → 2 ethanol + 2 carbon dioxide
C6H12O6 → 2 C2H5OH + 2 CO2
Lactic Acid Fermentation
glucose → 2 lactic acid
C6H12O6 → 2 C3H6O3
Mixing 1:1.5
Cooling30
>106 cells/g
Inoculation
(6) Different products name and processsing flow chart(Ray,M, Ghosh,K, 2016):
(6.1) Idli:
Idli contains approximately 3.4% protein, 20.3% carbohydrate, 70% moisture, 1% verbascose,
0.2% stachyose, and raffinose. Fermentation increases levels of amylase, proteinase, total
acids, batter volume, soluble solids, essential amino acids (lysine, cysteine, and methionine),
nonprotein nitrogen, soluble vitamins (folate, vitamin A, vitamin B1, vitamin B2, and vitamin
B12) content, with reduction in antinutrient phytic acid.
Black gram dal white polished rice
Wash and soak for 5-10 hrs. Wash and soak for 5-10 hrs.
Fine grind in mortar coarse grind in mortar
Steam 10 min
(6.2) Dosa :
Dosa fermentation increases in amount of total acids, total volume, total solids, nonprotein
nitrogen, free amino acids, amylase, proteinases vitamin B1, vitamin B2, folic acid, formation
of diols, and antimicrobial and antioxidant substances. Antinutrients are reduced and enhance
the bioaccessibility of zinc and iron.
black gram dal white polished rice
wash and soak for 5-6 hrs wash and soak for 5-6 hrs
grind finally into smooth batter grind finally into smooth batter
(6.3) Uttapam:
Uttapam is a zero trans-fat fermented food having approximately 160 Cal per 50 g serving,
0.4 g of fat, 34 g carbohydrate, 3.0 g dietary fiber, 5.0 g of protein, with source calcium,
ferrous, vitamin A and vitamin C.Being a cholesterol-free food item, uttapam is a prescribed
food for high sugar and cholesterol patients. It is easily digestible and can reduce body weight
and prevent obesity
Soak rice in water for 3-4 hrs.
Heat ghee in a pan anmd pour the batter to fill the pan
(6.4) Selroti:
Selroti is a gluten free and trans-fat free food item. An average serve of 260 g selroti gives
approximately 694 Cal, 138.0 g carbohydrates, 8.4 g proteins, 14.8 g fat, 42.0 g sugars, and
2.68 g dietary fibers. Minerals like sodium, potassium, iron, calcium, and vitamin A and
vitamin C are also present in selroti. Selroti is generally offered for good health and a
recommended diet for protecting dyslipidemia and cardiometabolic risk.
Rice
Drain water
Selroti
(6.5) Anarshe:
Anarshe is a gluten-colloid type fermented food and traditionally used by the people of Sikkim
and Himalayan India. The golden colored crumbled snack, anarshe, is generally used during
Diwali festivals and Maharashtrian faral. The traditional process of anarshe preparation starts
with cooked polish rice which is used for dough preparation with addition of the starter,
marcha. The dough is allowed to ferment in airtight conditions at room temperature for 3–4
days. Afterwards, the ripened dough is made into medium thick shaped puri and deeply fried
into edible oil.
(6.6) Appam:
Chitou/appam can give 138.8 Cal, 3.7 g total fat, 0.1 g unsaturated fatty acids, 31.7 mg sodium,
13.5 mg potassium, 23.2 g total carbohydrate, 1.1 g dietary fiber, 2.1 g protein, with vitamin
A, B-complex, calcium, folate, iron, niacin, riboflavin, and thiamine. This is a healthy and easy
digestible, nutritionally enriched food.
Add 1%(w/v) salt and mix the batter to get desire consistency
The final batter is poured into a concave shaped pan,covered and fried in low heat
Serve hot
(6.10) Haria:
Haria is prepared using boiled scorched rice which is mixed with bakhar (1:100), transferred
to an earthen pot, and kept in a dark room for 3–5 days for fermentation. It is diluted with water
and sieved to get the haria. This is known to protect from gastrointestinal ailments like
dysentery, diarrhea, amebiasis, acidity, and vomiting. It exerts a significant level of antioxidant
activity.
(6.12) Judima:
The fermented beverage judima is prepared through mixing the starter powder humao with air
dried boiled rice (1:100) and leaving to ferment at room temperature. After 3–4 days of
fermentation, the mixture is transferred to khulu (a triangle shaped bamboo cone) and the pale
to dark yellow colored leachate judima is collected. It has antiinflammatory, antiallergic,
antioxidant, antibacterial, antifungal, antispasmodic, hepatoprotective, hypolipidemic,
neuroprotective, hypotensive, antiaging, and antidiabetic potential.
A cookie is a baked or cooked food that is typically small, flat and sweet. It usually contains
flour, sugar and some type of oil or fat. It may include other ingredients such as raisins, oats,
chocolate chips, nuts, etc(Nelson,Libby,2015).
(7.3) Some studies on the use of fermented rice flours and blends of different flours for
the development of cookies (2005 – 2020):
• Characteristics of Bread and Biscuit Made With Wheat and Rice Flour
Composites December 2014.
• Physicochemical and Sensory Properties of Cookies Produced from Brown Rice and
Fermented Afzelia Africana Flour.
• Tapioca and rice flour cookies: technological, nutritional and sensory properties
vol.39 no.5 Lavras Sept./Oct. 2015
• Biscuits: A Substitution of Wheat Flour with Purple Rice Flour.
• Effect of Yeast Fermented Brown Rice Flour Substitution on Nutritional, Rheological
and Textural Properties of Steamed Brown Rice Bread By Muna Ilowefah, Jamilah
Bakar, Hasanah Mohd Ghazali and Kharidah Muhammad Submitted: May 6th
2016Reviewed: November 14th 2016Published: March 22nd 2017.
(7.4) Effect of fermented flours and blends of different flours on the Physico-chemical,
shelf life and sensory properties of cookies
(7.41) Characteristics of Bread and Biscuit Made With Wheat and Rice Flour
Composites December 2014.
Technological quality of wheat-rice flour blends in six variants (rice flour dosages 5, 10, 15,
20, 25 or 30%) was examined by the rheological proofs describing non-fermented and
fermented dough characteristics.Compared to results published by Nicolić et al. (2008)
farinograph, extensigraph as well as amylograph tests shown similar tendencies. For composite
WRF30, a decrease about 6 units in water absorption was determined. Also dough stability was
prolonged approximately three-times as a result of slower water absorption by rice starch
granules. In comparison of dough softening degrees of W and WRF30 only, sample of Czech
wheat flour was influenced somewhat strongly (from 60 BU to 20 BU, respectively) than the
Serbian one (from 40 BU to 20 BU, respectively)both the fermentograph dough volume and
the maturograph dough resistance have fallen about 30% in total. For the maturograph
resistance, the lowest RF addition did not caused noticeable dough weakening although
extensigraphelasticity of that dough decreased significantly. White rice flour affected dough
machinability by protein elasticity increase and extensibility diminishing. It resulted into bread
volume lowering as well as crumb hardening without effect on buns vaulting. Sandy by-taste
was tolerable to 15% of rice flour. Prepared biscuits have acceptable overall quality upto 10%
of rice flour only.
(7.42) Physicochemical and Sensory Properties of Cookies Produced from Brown Rice
and Fermented Afzelia Africana Flour.
Cookies were produced from brown rice and fermented Afzelia Africana flour blends and their
physicochemical and sensory properties were determined. Five flour formulation, designated
as samples A,B,C,D and E were produced. Sample A was control (100% wheat), while sample
B,C,D and E were brown rice and fermented Afzelia Africana flour in the ratios 95:5, 90:10,
85:15, and 80:20 percentage respectively. The result of the proximate composition showed that
there was a significant increase at p<0.05 in protein, fat, fibre, ash and moisture content. The
value ranged from 8.15%-16.92%, 9.20%-10.06%, 1.25%-4.13%, 21.42%-25.95%, 1.06%-
3.07% respectively. The physical property revealed the diameter, thickness, spread ratio and
weight, ranged as; 4.33cm-4.46cm, 2.50cm-2.00cm, 17.32-22.30 and 13.40g-10.40g,
respectively. The mineral content of calcium, phosphorus, potassium, and manganese increased
at p<0.05 in the range 13.67mg/100g-24.17mg/100g, 33.27mg/100g-61.85mg/100g,
56.47mg/100g-322.42mg/100g and 56.44mg/100g-67.19mg/100g respectively. The beta
carotene and vitamin C contents increased at p<0.05 in the range 1.57mg/100g-2.04mg/100g
and 0.01mg/100g-2.15mg/100g respectively. The sensory scores showed that cookies produced
from the brown rice and fermented Afzelia Africana flours all compared favourably with
cookies from 100% wheat flour and therefore acceptable nutrient dense cookies could be
successfully prepared from the composite flour of brown rice and fermented Afzelia Africana
flour.
The moisture content of biscuits increased linearly from 3.57 to 7.36% () with the increased
concentration of purple rice flour in the biscuit mix. Therefore, biscuits prepared from 100%
purple rice flour had the highest moisture content due to the high fiber content and swelling
power of purple rice flour.basic characteristics has mentioned in table 3.
Table 3. Basic characteristics of the biscuits containing different levels of purple rice
flours( Klunklin ,W, Savage,G 2018).
Moisture content
3.57 ± 0.06e 4.60 ± 0.12d 5.64 ± 0.08c 6.33 ± 0.14b 7.36 ± 0.13a
(%)
Crude protein
7.35 ± 0.04a 6.62 ± 0.03b 6.61 ± 0.02b 6.13 ± 0.04c 5.82 ± 0.01d
(%)
Protein
41.13 ± 0.53e 60.15 ± 0.29d 65.36 ± 0.26c 74.05 ± 0.04b 79.65 ± 1.01a
digestibility (%)
Total dietary
2.01 ± 0.09d 3.06 ± 0.10c 3.26 ± 0.04c 4.40 ± 0.05b 5.53 ± 0.02a
fiber (%)
Total
59.22 ± 0.14a 58.83 ± 0.12ab 57.86 ± 0.29b 56.11 ± 0.54c 54.38 ± 0.47d
carbohydrate (%)
AUC† of
digested starch 668.69 ± 0.95a 607.66 ± 0.56b 559.38 ± 0.43c 487.23 ± 1.32d 423.25 ± 1.43e
(mg min·dL−1)
Values represent mean ± standard error; in each row, sample means not having the same letter
attached to them are significantly different (Duncan’s multiple range test, ); NS = not
significant difference. †Area under the curve (AUC) of digested starch can predict glycemic
response of each biscuit. ‡Predicted glycemic index. Physical and textural characteristics of the
biscuits containing different levels of purple rice flours has mentioned in table 4.
Table 4: Physical and textural characteristics of the biscuits containing different levels of
purple rice flours.
The substitutions of purple rice flour in the formulation darkened the surface of the biscuits
compared to the control biscuits which had much lower browning index values. The dark color
of biscuits generates from the caramelization of the sugar in the The control biscuit showed the
highest L∗ value (74.53) compared to the mean L∗ value of the recipe or a Maillard reaction
during baking at high temperature.
In purple rice flour substitution biscuits, besides the protein level, indications also suggested
that purple rice flour is deep purple in color since the naturally high antioxidant contents can
contribute to the color changes of the biscuits.Color values of biscuits containing different
levels of purple rice flour has mentioned in table 5.
Table 5: Color values of biscuits containing different levels of purple rice flour.
Color values
Values represent mean ± standard error. In each row, sample means not having the same letter
attached to them are significantly different (Duncan’s multiple range test, ).
The overall acceptability of blended flour biscuits was slightly different compared to the
control biscuits. Color, oiliness, and sweetness of the substituted flour biscuits up to 75%
showed nonsignificant variation compared to the control biscuits, which consumers liked a
lot.
(8) Conclusion:
As rice is the staple food consumed worldwide,it is the best alternative we can use in making
gluten free biscuit. This study revealed that the rice flour could be an acceptable substitute to
produce biscuits with a low starch digestibility, low pGI with high protein digestibility, and
natural antioxidant contents. Inclusion of increasing rice flour led to a 54% increase in the
digestible protein while at the same time reducing the rate of starch digestion by 58%. Although
the physical characteristics of the biscuits were significantly changed, only small negative
effects were observed during sensory evaluation. This could be recommended as suitable food
for people with diabetes who need to consume a lower digestibility starch-containing food,
which assumed that a lower fat content would be achieved.
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