M16405-RALP15 MAX2000 15HP Horizontal Agitators Ex-R247 Reserve Pits

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 17

7519 Prairie Oak Dr.

Houston TX, 77086


281-893-4774 office
281-893-1027 fax
www.psimax2000.com

Mud Agitator LPM2A-15


Operation, Maintenance, & Technical
Manual (Low Profile Right Angle)

Revision Date of
Number Revision Description of Revision Revision Author
0 12/31/19 Draft David Rupp

Document File: M16405-RALP15


Company Propriety and Confidential
Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

Table of Contents

1.0 SAFETY Page 2


2.0 WARRANTY Pages 3, 4, 5
3.0 INSTALLATION PROCEDURE Pages 6, 7, 8
4.0 START UP PROCEDURE Page 9
5.0 ROUTINE MAINTENANCE Page 9
5.1 TROUBLE SHOOTING GUIDE Page 10
6.0 SHUTDOWN AND STORAGE Page 10
6.1 SHORT TERM STORAGE Page 10
6.2 LONG TERM STORAGE Page 10
7.0 TECHNICAL MANUAL CONTENTS Page 11
7.1 GENERAL DESCRIPTION Page 11
7.2 MAJOR COMPENENTS Pages 12, 13
7.3 GENERAL ARRANGEMENT DRAWING Page 14
8.0 PARTS LIST Pages 15, 16

M16405-M2A-15 1 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

1.0 Safety
General safety rules and warnings

This manual contains important information concerning installation, operation, and proper
maintenance of your PSI Mud Agitator. To prevent injury to personnel or equipment
damage, this manual should be read by those responsible for the installation and
operation of the PSI Mud Agitator. In addition, the safety precautions below should be
followed at all times.

1. Follow your companies LOCK-OUT/TAG-OUT Procedures before performing any


maintenance.

2. Inspect equipment for damage, loose fittings, safety guards (if applicable), and
proper installation.

3. Wear proper PPE based on your companies Personal Protective Equipment and
Safety procedures.

4. When lifting equipment, ensure proper lift points are used. Use properly rated slings
that are capable of handling the equipment.

5. Do not use the equipment for anything but its intended use.

***NO ATTEMPT SHOULD BE MADE TO STOP A ROPE OR HOSE OR ANY


OTHER OBJECT ONCE IT HAS BEEN WRAPPED AROUND A MOVING SHAFT
AND/OR IMPELLER!!!

The gearbox on the Agitator has a pre-selected gear ratio to maximize the
suspension of solids in solution. This gear ratio provides an increase in torque that is
transmitted to the impeller. Any object that might fall into or be placed in the mud
tank runs the risk of being caught by and wrapped up by the agitator shaft or impeller
as they spin.

M16405-M2A-15 2 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

2.0 Warranty
Warranty Terms and Conditions
The MAX2000®, MAKDADDY®, and vAK® name are registered trade names of Kelbro, Inc dba
Process Solutions International (PSI). Their use is reserved by Kelbro, Inc. dba Process Solutions
International (PSI) and applicable laws. It shall not be used without permission and written
authorization from Kelbro, Inc. dba Process Solutions International (PSI).

Terms of Sale
Any terms and conditions contained in any purchase order or other form of communication from PSI’s
customers, which are additional to or different from these terms and conditions, shall be deemed
rejected by PSI unless expressly accepted in writing by PSI. In general, no modification, amendment,
waiver or other change of any of these terms and conditions or attachments hereto, or of any of PSI’s
right or remedies thereunder, shall be binding on PSI unless expressly accepted in writing by PSI’s
authorized officers. No course of dealing, usage of trade or course of performance shall be relevant
to explain or supplement any of these terms and conditions. If any document issued by any party
hereto is sent by facsimile or another form of electronic document transmission, the parties hereto
agree that (a) the copy of any such document printed on the facsimile machine or printer of the
recipient thereof is a counterpart original copy thereof and is an “writing”, (b) an electronically stored
and reproduced copy of any such document shall be deemed to be legally sufficient evidence of the
terms of such document for all purposes.

Delivery; Risk of Loss


All sales are F.O.B. PSI’s plant or other point of shipment designated by PSI. Shipping dates are
estimates only which are not guaranteed and are based upon prompt receipt from Buyer of all
necessary shipping and other information. PSI reserves the right to make delivery in installments, all
installments to be separately invoice and paid for by Buyer when due per invoice, without regard to
subsequent deliveries. Delivery of equipment to a commercial carrier at PSI’s plant or other loading
pint shall constitute delivery to Buyer, and any risk of loss and further cost and responsibility thereafter
for claims, delivery, loss or damage, including, if applicable, placement and storage, shall be borne by
Buyer.

When equipment is delivered by PSI’s truck, unloading at Buyer’s dock shall constitute delivery to
Buyer. Claims for shortages or other errors in delivery must be made in writing to PSI within ten (10)
days after receipt of shipment and failure to give such notice shall constitute unqualified acceptance
and a waiver of all such claims by Buyer. Claims for loss or damage to equipment in transit by
common carrier must be made to the carrier and not to PSI. Freight and handling charges by PSI
may not reflect actual freight charges prepaid to the carrier by PSI due to incentive discounts earned
by PSI based upon PSI’s aggregate volume of freight tendered to a carrier or when a carrier must be
used which charges a rate which is different than the rate upon which PSI’s freight and handling
charges were based. When shipments are delivered in PSI’s private trucks, Buyer will be charged an
amount approximating the prevailing common carrier rate.

Excusable Delays; Force Majeure


PSI shall not be liable for any ordinary, incidental, or consequential loss or damage as a result of PSI’s
delay in or failure of delivery or installation due to (i) any cause beyond PSI’s reasonable control, (ii)
an act of God, act of the Buyer, embargo or other government act, authority, regulation or request,
fire, theft, accident, strike, slowdown, or other labor disturbance, war, riot, delay in transportation, or
(iii) inability to obtain necessary labor, material, components, or facilities.
Should any of the aforementioned events of force majeure occur, PSI, at its option, may cancel
Buyer’s order with respect to any undelivered equipment or extend the delivery date for a period equal
to the time lost because of delay. Notice of such election shall be given promptly to Buyer. In the
event PSI elects to so cancel the order, PSI shall be released of and from all liability for failure to
deliver the equipment, including, but not limited to, any and all claims on behalf of Buyer for lost
profits, or any other claim of any nature which Buyer might have.
If shipping or progress of the work is delayed or interrupted by Buyer, directly or indirectly, Buyer shall
pay PSI for all additional charges resulting therefrom.

M16405-M2A-15 3 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

Storage
If the equipment is not shipped within fourteen (14) days after notification has been made to Buyer
that it is ready for shipping, for any reason beyond PSI’s control, including Buyer’s failure to give
shipping instructions, PSI may store the equipment at Buyer’s risk and expense in a warehouse or on
PSI’s premises, and Buyer shall pay all handling, transportation and storage costs at the prevailing
commercial rates promptly following PSI’s submission of invoices for such costs.

Warranty Period
PSI warrants the products manufactured under the Kelbro register trade name mentioned above to be
free from defects in materials and workmanship and to conform to PSI written specifications for a
period of 12 months from the date of manufacture.

Warranty Remedies
If, prior to expiration of the foregoing applicable warranty period, any of such products shall be proved
to PSI’s satisfaction to be defective or nonconforming, PSI will repair or replace such defective
equipment or components thereof, F.O.B. PSI’s plant or other destination designated by PSI, or will
refund or provide Buyer with a credit in the amount of the purchase price paid therefore by Buyer, at
PSI’s sole option. Buyer’s exclusive remedy and PSI’s sole obligation under this warranty shall be
limited to such repair or replacement, F.O.B. PSI’s plant or other destination designated by PSI, or
refund or credit by PSI, and shall be conditioned upon PSI’s receiving written notice of any defect
within a reasonable period of time (but in no event more than thirty (30) days) after it was discovered
or by reasonable care should have been discovered. In no event shall PSI’s liability for such defective
or nonconforming products exceed the purchase price paid by Buyer therefore.
Exclusions

This warranty does not (i) cover shipping expenses to and from PSI factory or other destination
designated by PSI for repair or replacement of defective equipment or any tax, duty, custom,
inspection or testing fee, or any other charge of any nature related thereto, nor does it cover the cost
of disassembling or removing defective equipment or reassembling, reinstalling, or testing repaired or
replaced equipment or finishing the reinstallation thereof, (ii) apply and shall be void with respect to
equipment operated in excess of rated capacity or otherwise not in accordance with installation,
maintenance, or operating instructions or requirements, to equipment repaired or altered by others
than PSI or PSI’s authorized service agencies, or to equipment which was subjected to abuse,
negligence, misuse, misapplication accident, damages by circumstances beyond PSI’s control, to
improper installation (if by others than PSI), operation, maintenance or storage, or to other than
normal use or service, and (iii) apply to equipment or components not manufactured by or for PSI.
With respect to equipment or components not manufactured by PSI, PSI’s warranty obligations shall
in all respects conform and be limited to the warranty actually extended to PSI by its suppliers, but in
no event shall PSI’s obligation be greater than those provided under PSI’s warranty set forth in this
section.

The fore going warranties are in lieu of all other express and implied warranties (except title),
including, without limitation, the implied warranties of merchantability and fitness for a particular
purpose. No employee, representative, or agent of PSI other than an officer of PSI is authorized to
alter or modify any provision of this section or to make any guarantee, warranty, or representation,
express or implied, orally or in writing, which is contrary to the foregoing.

Any description of the equipment, whether in writing or made orally by PSI or PSI’s agents,
specifications, samples, models, bulletins, drawings, diagrams, engineering sheets or similar material
used in connection with Buyer’s order are for the sole purpose of identifying the equipment and shall
not be construed as an express warranty. Any suggestions by PSI or PSI’s agents regarding use,
application or suitability of the equipment shall not be construed as an express warranty unless
confirmed to be such in writing by PSI’s authorized officer.

Consequential Damage Disclaimer


PSI’s liability with respect to equipment proved to its satisfaction to be defective within the warranty
period shall be limited to repair, replacement or refund as provided hereof, and in no event shall PSI’s
liability exceed the purchase price of the equipment involved. Kelbro shall not be subject to any other

M16405-M2A-15 4 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

obligations or liabilities, whether arising out of breach of contract, warranty, tort (including negligence)
or other theories of law, with respect to equipment sold or services rendered by PSI, or any
undertakings, act or omissions relating thereto. Without limiting the generality of the foregoing, PSI
specifically disclaims any liability for property or personal injury damages, penalties, special or punitive
damages, damages for lost profits or revenues, loss of use of equipment or any associated
equipment, cost of capital, cost of substitute products, facilities or services, downtime, shutdown, or
slowdown costs, or for any other types of economic loss, and for claims of Buyer’s customer for any
such damages.

PSI shall not be liable for and disclaims all consequential, incidental and contingent damages
whatsoever. Even if the repair or replacement remedy shall be deemed to have failed of its essential
purpose under section 2-719 of the uniform commercial code, PSI shall have no liability to Buyer for
consequential damages, such as lost profits, lost revenue, damage to other equipment or liability or
injury to a third party.

Indemnification by Buyer
Buyer shall indemnify, hold harmless, and defend PSI and PSI’s employees and agents from and
against any and all damages, liability, claims, losses and expenses (including reasonable attorneys’
fees, court costs, and out-of-pocket expenses) arising out of or resulting in any way from claims by
customers of Buyer or third parties against PSI alleging a breach of contract or warranty by PSI to the
extent that such damages, liability claims, losses and expenses which may be payable by PSI to
Buyer pursuant to the and as limited by PSI’s warranty and damage obligations as contained hereof
so as to effectively limit Kelbro’s obligations to customers of Buyer or third parties to those set forth.

Return of Equipment
No equipment or part shall be returned to Kelbro without written authorization and shipping
instructions first having been obtained from PSI under the company’s Return Policy.

Return Policy:
 Client/Customer requests an RMA from Sales Department
 Sales shall issue an RMA with an assigned number along with the Product Warranty
information and a quote for replacement cost.
 Client/Customer issues a Purchase Order to PSI (pending evaluation), with the RMA properly
filled in.
 Product is returned back to PSI at Client/Customers expense with all RMA documents for
reference. If the product is warrantied, then the freight cost will be credited back.
 An evaluation will be conducted to determine warranty status.
 If product is not returned within 30 days of issued RMA, then an invoice will be issued
regardless of warranty status.
 A copy of the evaluation is available upon request.

M16405-M2A-15 5 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

3.0 Installation Procedure

Your companies LOCK-OUT/TAG-OUT Procedures should be followed before performing


any maintenance.

Dimensional Data
It is imperative to have accurate tank dimensions to properly size an agitator with the
proper impeller to give the tank the required turn over rate. The customer must specify all
tank dimensions and obstructions in order to properly size the agitator and impeller.
Note that drawings, if requested or required, provided with the equipment will
take precedence over any information in this manual. “Tank Depth” is obtained by
measuring from the top of the structure (beams, channels, etc.) on which the agitator base
will be supported to the bottom of the tank. Shaft length is typically sized to allow 3 to 6
inches of clearance from the bottom of the tank to the bottom of the agitator shaft
depending on the specific tank. The general rule for impeller location is .75 x Impeller
Diameter from the bottom of the tank. For example a 32" diameter impeller will be located
24" from the bottom of the tank.

Lifting the Agitator


Lift the agitator only at the lift points provided. Use properly rated slings capable of
handling the weight of the equipment. In most cases, the impeller shaft will be installed
after the agitator base has been lifted into the tank but before the base has been securely
mounted. If the agitator is lifted with the impeller shaft installed, make sure that the shaft
coupling has been completely tightened and that the shaft is securely attached before
lifting. It is always good practice to remove the impeller shaft before removing an existing
agitator.

Before Installing the Agitator


Before installing the agitator, care should be taken to ensure that the structure on which
the agitator will be mounted is capable of withstanding both the static load and the
dynamic loads that will be transferred to the tank structure.

Installing the Agitator


Typically, neither the shaft nor the impeller will be installed before lifting the unit into place.
Some conditions, like limited head room above the tank, may require that the shaft be
installed after the unit has been lifted in place. Anti-seize compound should be applied to
all threaded fasteners.

Lift the unit where indicated and place in position on the mud tank using blocks to provide
at least 18 inches of clearance between the bottom of the shaft and tank bottom.

Before removing the blocks and fastening the base to the tank structure, the impeller
must be installed.

BE SURE TO INSTALL THE BREATHER/VENT PLUG THAT HAS BEEN PROVIDED


WITH THE EQUIPMENT. FAILURE TO DO WILL CAUSE THE GEARBOX TO BUILD
UP INTERNAL PRESSURE OVER TIME AND POSSIBLY RESULT IN A LEAK FROM
THE SEAL.

M16405-M2A-15 6 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

Installing Impellers with Keyless Bushings:

**Do not use Molybdenum Disulfide (e.g Molykote, Never Seize, or similar compound)
1. Locate the bushing in its desired location on the shaft.
2. Move the impeller into position. The bushing will be seated on the hub counterbore.
3. Hand tighten 3 or 4 equally spaced locking bolts until contact with the shaft and
bushing is established.
4. Set torque wrench to 5% higher than the specified tightening torque (Ma). Tighten
locking screws in either a clockwise or counter-clockwise sequence (it is not
necessary to tighten locking screws in a diametrically opposite pattern) using ¼ turns
for several passes until ¼ turns can no longer be made.
5. Continue to apply over torque for 1-2 more passes.
6. Reset torque wrench to specified torque (Ma) and check all locking screws. No screw
should turn at this point. If they do, repeat steps 5 & 6. See next page for installation
illustration.

Locking Screw Sizes & Specified


Tightening Torque (Ma)
Tightening
Screw Hex Key
Shaft Size (in) Torque MA
Size Size (mm)
(ft-lb)
¾ - 1 1/2 11 M6 5
1 5/8 – 2 9/16 26 M8 6
2 5/8 – 3 3/4 51 M10 8
3 7/8 - 6 91 M12 10

CTX Coupling (shaft coupling) Installation

M16405-M2A-15 7 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

Electrical Installation
TURN OFF. LOCK OUT AND TAG OUT the electrical power supply to the agitator before working on
the agitator or opening the motor starter or junction box on the side of the motor. A qualified electrician
should make electrical connections inside the junction box on the side of the motor. Care should be
taken to make sure that voltage and frequency of the power supply match the motor nameplate
voltage and frequency.

Checking Motor Rotation

BEFORE STARTING OR EVEN “BUMPING’” THE MOTOR, CHECK THE SIGHT GLASS TO
MAKE SURE THAT GEARBOX IS PROPERLY LUBRICATED AND CHECK TO SEE IF THE
“BREATHER” VENT PLUG IS PROPERLY INSTALLED.

The electrical installation is not complete until the motor rotation has been checked. Reversing any
two legs on a three-phase power will reverse direction of rotation if necessary.

Checking and Filling Oil


All Agitators are shipped from the factory filled with the proper type and quantity of gear oil.
Nonetheless, gear units must be checked for oil level before startup. Oil level should be checked
using the sight glass on the side of the gearbox housing. If the equipment requires additional oil, use
ISO 220 Gear Oil to refill at an Ambient Temperature of 4oC-40oC. Outside of this temperature range,
contact the factory. When mounted level, the oil level should hit the mid-point to 3/4 on the sight glass.

All Agitators are lubricated at the factory.

Typical sightglass visual inspection of oil, mounting


position can raise or lower oil level in sightglass.

M16405-M2A-15 8 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

4.0 Startup Procedure


Before proceeding, check all fasteners to make sure that they are tight and that all parts are
secure prior to continuing.

Once installation is complete and proper lubrication levels have been confirmed, pressing the
start button on the motor starter will start the unit.

Note that motor starters are NOT supplied with agitators unless they have been ordered
separately.

As is good practice with all rotating equipment, check for unusual noise or vibration upon start
up.

As with centrifugal pumps, agitators will consume more horsepower as mud weight increases.
There is no adjustment of the agitator that is required to compensate for changes in drilling
conditions. During drilling operations, mud agitators are kept running at all times.

5.0 Routine Maintenance


Use proper lock-out/tag-out precautions when performing maintenance.

Once the unit is placed into full operation, a Preventative Maintenance Program should begin.
This program should include regular inspection set up on a periodic basis.

The Preventive Maintenance Program should include a general inspection of:

• The primary maintenance item for the Agitator is a weekly check of lubrication levels.
• This includes the oil level coating the gearing and the grease in the lower bearing. The oil
level can be easily checked through the sight glass on the side of the gearing section.
• It is recommended to change out the oil once a year at the minimum.

The gears sets are so exactly positioned that without the proper tools and presses, it is
discouraged to attempt any field repair. If any field attempt is made to repair the gearing
section of the MAX2000® Gearbox, any warranty either implied or express is voided,
IMMEDIATELY. Please advise any and all personnel to observe this important statement.

M16405-M2A-15 9 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

5.1 Trouble Shooting Guide


Problem Cause Action - Solution
Motor will not start -Power problem -Check electrical supply
-Defective motor -Replace motor
-Wrong or bad heaters/coil -Check heaters/starters
Motor quits running -Starter tripping out -Reset starter
-Burned out heater -Replace heater
-Motor burned out -Replace motor
Tripped Starter -Bad heaters -Replace heater
-Over amp draw -Check amp draw
-Agitator undersized -Replace agitator
Whining noise -Check the motor bearings -Replace the motor
Random noise (gear box) -Contamination in oil -Drain and replace oil
Rhythmic noise (gear box) -Possible bur on the gear set -See next line...
A bur on a gear set has a tendency to correct itself over time. In the event that the noise is overly
obtrusive, remove gearbox and return to factory for evaluation.
Vibration -Assembly loose -Tighten all bolts
-Broken Weld (tank base) -Re-weld base to tank

6.0 Shutdown and Storage

6.1 Short Term Shutdown


1. LOCKOUT/TAGOUT ALL POWER.
2. Inspect all components for damage or wear.

6.2 Long Term Shutdown


1. Inspect all components for damage or wear.
2. Remove the breather/vent plug and place a set screw in its place. This keeps
condensation out of the gearbox.
3. If the agitator has been in operation for longer than 6 months, then drain the oil from the
gearbox and replace with fresh oil.
4. If possible keep the equipment covered to help protect against weathering.
5. Spray down any non-painted metal, such as shafts and couplings with a rust protectant.
6. It is good practice to turn the gearbox and motor bearings every 30 days during a long
term shutdown.

M16405-M2A-15 10 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

7.0 Technical Manual Contents

7.1 General Description


Agitators or “mud mixers” serve an important role in the surface treatment of drilling fluids.
Using an impeller that promotes both axial and radial flow will lower mud costs and improve
mud properties. Unlike centrifugal pumps or sub-guns, impeller mixers are relatively low shear
and low energy devices making them easy to maintain and inexpensive to operate. Using low
shear mixers to suspend and mix mud additives minimizes particle size degradation and
polymer shear.

Properly sized agitators serve three purposes:

1. Mixers ensure that mud additives are homogeneously mixed. This prevents spot over
treatment of chemicals, dilution water or weighting agents.
2. Agitators keep the active mud system moving when the mud pumps are disengaged and
will prevent the pits from “gelling”.
3. When drilling with weighted mud, properly selected agitators will keep the weighting agents
in suspension and minimize any tendencies for solids to settle in corners or dead spots.
4. Process Solutions International strongly recommends that we have all tank dimensions and
obstructions before sizing the agitator and impeller. This will ensure the proper tank turn over
rate and reduce pump problems in the field.

Radial Flow Radial Flow

Axial Flow Axial Flow

M16405-M2A-15 11 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

7.2 Major Components

GEARBOX
A rugged cast iron gearbox case houses either a double or triple reduction helical bevel gearing set
that is so precisely ground that there is a minimal amount of back lash in the gear sets. Vertical units
are double reduction inline helical and Right angle units are triple reduction helical-bevel. This feature
eliminates a “slamming” effect of the gears at start up, promoting longer life. Each gear set is 98%
efficient. The internal gears are lubricated with oil. For ambient temperatures below –23o F or above
140o F a synthetic lubricant should be substituted. When operated outside of this ambient
temperature range, consult the factory for alternative lubrication details. External oil sight glasses are
provided so that the oil level can be checked at a single glance. Vent plugs are supplied, installed
in the gearbox housing, to maintain a homeostatic internal pressure, preventing a pressure build
up that could cause premature oil seal failure or unexpected leakage.

M16405-M2A-15 12 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

MOTORS
The electric motors supplied are designed to adhere to the specifications required by your project. If
your project uses NEMA/UL Explosion Proof motors, then the minimum ratings are: Class 1, Division
1, Group D, T2D, IP54 and are designed to operate in the ambient temperature range of -20°C to
40°C. If your project uses ATEX/IECEx motors, then the minimum ratings are: Exd, IIB, Gb, T4, IP55
and are designed to operate in the ambient temperature range of -20°C to 40°C. Due to the range of
worldwide locations and installations the following information should be verified on the motor’s main
nameplate: Voltage, Amperage, RPM, IP Rating, Ambient Temperature and Temperature Code.
***Please note that some motor manufacturers can/will install auxiliary name plates to include
this data that can be considered of a higher level or increased protection level above the minimum
levels stated above.

IMPELLERS
Impellers create optimal suspension and mixing results from the axial and radial flow patterns. Using a
600, 450, an axial or a hydrofoil impeller the optimal situation can be created for your application. In
addition to the standard welded impeller, the MAX2000® Agitator is offered with a “bolt-on” blade
option in both carbon steel and stainless steel. Impellers are attached to the impeller shaft using 3
possible methods: QD bushings, Keyless Bushing and for small diameter/low horsepower units, set
screws are provided to allow for adjustment of the height of the impeller.

PSI LOW HP IMPELLER

PSI CANTED BLADE IMPELLER

PSI MAXFLOW HYDROFOIL IMPELLER

M16405-M2A-15 13 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

7.3 General Arrangement Drawing

M16405-M2A-15 14 Company Propriatary and Confidential


Process Solutions International Mud Agitator Manual LPM2A-15 Rev. 0

M16405-M2A-15 15 Company Propriatary and Confidential


PB123-250TC GEARBOX PART # DESCRIPTION
Part Number Descripton Gearbox Section
52/2503342 Motor Coupling Half Input Flange Assembly
52/2510647 Input Spider Element Input Flange Assembly
52/2001033 Seal Plug Input Flange Assembly
52/2503354 Reducer Coupling Input Flange Assembly
52/2507782 Pinion Hub Input Flange Assembly
52/2001688 Input Flange Key "B" Input Flange Assembly
52/2001593 Input Flange Key "A" Input Flange Assembly
52/2507801 Reducer Pinion Input Flange Assembly
52/2000615 Input Retaining Ring "A" Input Flange Assembly
52/2000480 Input Bearing "A" Input Flange Assembly
52/2000588 Input Retaining Ring "B" Input Flange Assembly
52/2000456 Input Bearing "B" Input Flange Assembly
52/2002323 Shim Input Flange Assembly
52/2000622 Input Retaining Ring "C" Input Flange Assembly
52/2000918 Input Oil Seal Input Flange Assembly
52/2002376 Oil Level Plug & Washer Input Flange Assembly
52/2001413 Input Assembly Bolt Input Flange Assembly
52/2502033 Input Flange Input Flange Assembly
52/2001430 Screw Input Gear Set Components
52/2506203 Washer Input Gear Set Components
52/2503372 Red Gear Input Gear Set Components
52/2000580 Retaining Ring Input Gear Set Components
52/2002323 Shim Input Gear Set Components
52/2000251 Taper Roller Bearing Input Gear Set Components
52/2001698 Input Gear Set Key "B" Input Gear Set Components
52/2511227 Bevel Pinion Input Gear Set Components
52/2000526 Taper Roller Bearing Input Gear Set Components
52/2001040 Seal Plug 2nd Stage Components
52/2000582 2nd Stage Retaining Ring "A" 2nd Stage Components
52/2505996 2nd Stage Spacer 2nd Stage Components
52/2000354 2nd Stage Bearing "A" 2nd Stage Components
52/2507871 Low Speed Pinion 2nd Stage Components
52/2001688 2nd Stage Key 2nd Stage Components
52/2513427 Flange Housing 2nd Stage Components
52/2511227 Bevel Pinion 2nd Stage Components
52/2000354 2nd Stage Bearing "B" 2nd Stage Components
52/2505996 2nd Stage Spacer 2nd Stage Components
52/2000582 2nd Stage Retaining Ring "B" 2nd Stage Components
52/2001040 Seal Plug 2nd Stage Components
52/2001007 Output Oil Seal Output Stage Components
52/2000592 Output Retaining Ring Output Stage Components
52/2002327 Output Shim Output Stage Components
52/2000222 Output Bearing Output Stage Components
52/2506201 Output Spacer Output Stage Components
52/2503402 Low Speed Gear Output Stage Components
52/2002365 Closed Oil Plug Output Stage Components
52/2510652 Casing Cover Output Stage Components
52/2001223 Casing Screw Output Stage Components
52/3033136 Breather Plug Output Stage Components
52/2001716 Output Key Output Stage Components
52/2511226 Hollow Shaft Output Stage Components
52/2000222 Output Bearing Output Stage Components
52/2002327 Output Shim Output Stage Components
52/2000592 Output Retaining Ring Output Stage Components
52/2001007 Output Oil Seal Output Stage Components

You might also like