/ /

INSTALLATION MANUAL
Applied Machines: / /

<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.

I. Outline of installation procedures

HT-509
✱ Electronic system options
MK-734
EK-606*3 EK-607*3

PC-110 PC-210 PC-410 DK-510 DK-705

UK-204*3
AU-102
SC-508*3
WT-506 Machine MK-730
AU-201*2
FK-511*3
Electronic system options

MK-735 VI-506*4

IC-414*4
AU-201*1
*1
: When installing the AU-201
with MK-735
DF-701 SP-501 DF-624 OC-511
*2
: When installing the AU-201
PK-520 without MK-735
*3: No particular order in installa-
PK-519 FS-533 JS-506 FS-534
tion procedures.
SD-511 *4: Unable to be installed in

KH-102 C224.
When installing the machine and associated options as a system, follow the order shown on the upper.
Caution:
• For the detailed installation procedures for each • Lifting the machine in an awkward position or
option, follow the instructions given in the corre- transporting it in a poorly balanced position
sponding installation manual and perform the could result in personal injury. When transport-
procedures correctly. (Optional devices must be ing the machine, assign an adequate number of
installed after completing the main unit installa- persons to the job and ensure that each person
tion.) can take a good position of not being exces-
• When placing the machine on the floor, make sively loaded.
sure to use the paper feed cabinet or the desk (mass: approx. 85 kg (187-3/8 lb))
to secure the performance and the quality of
the product.
• To use this machine, install the dual scan docu-
ment feeder, the reverse automatic document
feeder, or the original cover.
Even if you do not install the original cover, be
sure to install the hinge covers supplied with
the original cover.
• Once the Power Switch is turned ON, do not
A161IXC001DA
turn OFF it until the installation work has been
completed.

A161-9601-00
E-1
II. Installation space (unit: mm (inch)) III. Pre-installation check items
bizhub C364 + DF-701 + PC-210 + FS-534 1. Select a level and stable place for installing the
+ MK-730 machine.
1822 2. Be sure to use a power source of the voltage and
(71-3/4) frequency indicated in the product specifications.
660 937 225 Ensure that the current carrying capacity of the
(26) (36-7/8) (8-7/8) power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.

IV. Notes on using touch panel

1246
(49-1/16) Be sure to instruct users on the following points.
• This machine uses a capacitive touch panel.
428 818
(16-7/8) (32-3/16) When you touch the touch panel, use your fin-
ger or the stylus pen supplied with the machine.
If you touch the panel using your nail or a pen
tip instead of using your finger or the stylus pen,
(15-3/16)
386

the touch panel does not respond normally.

• Pressing the touch panel hard may cause dam-
age.
(61-1/8)

• Do not strongly press the panel or press it using

1553

(36-1/4)

the sharp tip of mechanical pencils.

921

• The key is a finger tapping (quick light touch

using a finger) operation.
(9-11/16)
246

A161IXC002DA

E-2
V. Accessory parts VI. Removing the machine
No. Name Q’ty 1. Unpack and remove the machine package.
2. Remove the machine, holding it by the locations
1. User’s guide holder 1 on the left side and the handles on the right side
2. Quick start guide 1 as shown in the illustration and keeping it level.
3. Quick assist guide 1 Caution:
Machine mass: approx. 85 kg/187-3/8 lb
4. Installation manual 1 set
• Make available collective manpower of an
5. User’s guide CD 1 appropriate size for transporting the machine.
6. CD-ROM 1 set • When attaching the machine, as the reference
fit the machine with the corner A and B of the
7. Paper size label 1
paper feed cabinet.
8. Label (Legal restrictions on copying) * 1
9. Label (Super G3 label) 1
10. Panel sheet 1
When holding the transportation handles,
11. Cap A (Black) 2 be careful not to catch your fingers in the
12. Cap B (White) 2 machine.
13. Power cord * 1
14. Power cord instruction * 1
15. Cord clamp * 2
16. Screw A *
1
9738

17. Screw B *
1

A161IXC061DA

18. Spacer 1
19. Stylus pen 1
A2XMIXC007DA
20. Waste toner box 1

* Varies depending on the applicable marketing

area.
Note:
Keep the label (Super G3 label) at hand. It is nec-
essary for mounting the FAX Kit.

After unpacking, be sure to get rid of the

packaging materials and keep them out of B A2XMIXC058DA
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

Note:
This manual provides the illustrations of the acces-
sory parts and machine that may be slightly differ-
ent in shape from yours. In that case, instead of
the illustrations, use the appearance of your
machine to follow the installation procedure. This
does not cause any significant change or problem
with the procedure.

E-3
VII. Removing protective tape, packing
and other shipping materials
1. Remove the protective tape and the protective
materials.
2. Open the right door and remove the packaging
materials.
Note:
After removing the packaging materials, make
sure that the transfer roller assy is secured in
place. In the case of <NG>, press the transfer
roller assy into place so that it is secured as shown
in <OK>.

A161IXC003DA

<Viewed from point A>

< OK > < NG >

A161IXC045DA
A161IXC005DA

3. Remove the locking screws.

A161IXC004DA

A161IXC006DA

4. Remove the protective sheets.

A161IXC048DA

A161IXC007DA

E-4
5. Slide out the tray 1 and remove the protective 8. Open the front door.
tape from the inside of the tray.

A161IXC015DB

A161IXC008DA

9. Remove the protective tape and protective mate-

6. Slide out the tray 2 and remove the tray locking rial.
materials.

Protective material

A161IXC009DA
Protective tape
A161IXC010DC
7. Remove the protective tapes from the inside of
the tray 2 and remove accessory parts. 10. Remove the protective tape from the drum units
and developing units.
Note:
Do not remove the tape A in this procedure.

A161IXC036DA A

A161IXC059DA

E-5
11. Remove the protective materials from the four 16. Install the supplied waste toner box.
places. Note:
Note: Push the areas indicated by the “ ” marks to set
Keep the protective materials. It is necessary for the waste toner box to the machine.
transporting the machine.

A161IXC011DB

12. Release the lever of the drum unit (K).

A161IXC014DB

VIII. Installing the toner cartridge

Note:
Since cartridge is not supplied with the machine,
A161IXC012DB
purchase toner cartridge (of different colors) sepa-
rately.
13. Slightly slide the drum unit (K) out and remove 1. Shake the toner cartridge up and down and left to
the protective tape. right 5 to 10 times respectively.
Note:
Shake the cartridge adequately. Otherwise, it may
cause trouble.

A161IXC013DB

14. Slide the drum unit (K) into the machine.

15. Lock the drum unit (K) with the lever. A0EDIXC020DA

E-6
2. Insert the toner cartridge into the machine. 2. Remove the protective cover from the supplied
Note: stylus pen.
• Make sure that the color is same between Note:
inserting port and the toner cartridge. Discard the removed protective cover.
• Make sure that the blue label position of the
toner cartridge is matched with the one of the
machine side.

A2X0IXC068DA

3. Set the stylus pen in the place shown in the illus-

A161IXC055DA tration.

3. Push the toner cartridge all the way in and rotate

it clockwise to lock it.
Note:
Make sure that the toner cartridge is pushed all the
way in.

A161IXC017DB

4. Attach the supplied cord clamp to the scanner

rear cover of the machine. (One supplied screw
A)
Note:
A0EDIXC022DA This may not be performed depending on the
applicable marketing area.
4. Using the same procedure, install the toner car-
tridges for other colors of toner.
5. Close the front door.

IX. Mounting the accessory parts

1. Attach the supplied caps A and B.

A161IXE047DA

A161IXC016DA

E-7
X. Affixing the panel sheet XII. Connecting the power cord
Affix the supplied panel sheet to the surface of the Note:
operation panel. Steps 1 and 2 may be unnecessary depending on
Note: the applicable marketing area.
• The panel sheet is affixed on customer request.
1. Connect the power cord.
• The panel sheet must be kept by the customer.

A161IXE042DA
A161IXC050DA

2. Fit the supplied cord clamp over the power cord.

(One supplied screw B)
XI. Installing the user’s guide holder/
spacer
Install the user’s guide holder and the spacer.

A161IXE043DB

3. Plug the power cord into the power outlet.

A161IXC018DA

C4004U139CA

E-8
XIII. Fixing the touch panel 4. Install and tighten the screw as shown to fix the
touch panel to the operation panel.
Note: Note:
Perform the steps below only when necessary As the screw is not supplied with the machine, pre-
(upon your customer’s request). pare it in advance. (One binding head screw:
1. Raise the operation panel. V118030803: 3 × 8 mm)

A161IXC051DA

2. Slide the touch panel.

A161IXC054DA

5. Install the small cover removed in step 3.

XIV. Toner supply

Turn ON the Main Power Switch.
Note:
A161IXC052DA • Toner is automatically supplied in parallel with
warm-up.
3. Remove the small cover from the back of the • If any one of the toner cartridges is not set,
operation panel. toner supply does not start.

XV. Adjusting touch panel

1.Press the Menu key.
2.Touch “Accessibility.”
3.Touch “Touch Panel Adjustment.”
4.Using the stylus pen, lightly touch the center of
the + markers at four places on the touch panel.
(Any specific marker can be the first one.)
Note:
Pressing the touch panel hard may cause dam-
A161IXC053DA
age.
* When all the markers at four places have been
touched, the start key turns blue and lights up
steadily blue.
5. Press the start key.
6. Touch “Close.”

E-9
XVI.Date/Time setting (Administrator set- <If A3 or Ledger paper is set in step 1>
6. Touch “Print”, select “A3 /11×17 ”, and
tings) press the start key.
1. Select the Date/Time Setting function as follows: A test pattern will then be produced on the A3
Menu → Utility → Administrator Settings → Enter or Ledger paper.
the Administrator Password (Default setting: 7. Place the test pattern face down on the original
1234567812345678) → System Settings → Date/ glass.
Time Settings.
2. Select the item you want to set and press the
clear key.
3. Enter the data for the year, month, day, and time-
of-day from the 10-key pad.
4. Touch “OK.”
5. Touch “Close” three times.

Magenta
XVII. Setting gradation adjustment
Note:
Before starting the gradation adjustment, install A161IXC021DA

the optional dual scan document feeder, reverse

automatic document feeder, or original cover. 8. Place about ten sheets of A3 or Ledger
1. Set that A3 or Ledger paper is loaded in paper on the test pattern placed on the original
the tray. glass.
Note: Lower the cover.
If the A3 or Ledger paper is not readily
available, use A4 or Letter paper.
2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch “Imaging Process Adjustment.”
4. Touch “Gradation Adjust.”
5. Check that “Stabilizer” is selected and press the
start key.
* When the start key lights up blue, go to step 6.
Note:
When a maintenance call occurs, see the service A161IXC022DA

manual.
9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
Note:
Steps 6 to 9 must be performed three times in total
including two repetitions.

E-10
12. Touch “Copy”, select “A3 /11×17 ”, and <If A4 or Letter paper is set in step 1>
press the start key.
6. Touch “Print”, select “A4 /8½×11 ”, and
A test pattern will then be produced on the
press the start key.
A3 or Ledger paper.
A test pattern will then be produced on the two
13. Place the test pattern face down on the original
glass. A4 or Letter papers.
7. Place the test pattern face down on the original
glass.

Cyan
Magenta

A161IXC023DA

14. Place about ten sheets of A3 or Ledger A161IXC024DA

paper on the test pattern placed on the original

glass. 8. Place about ten sheets of A3 or Ledger
Lower the cover. paper on the test pattern placed on the original
glass.
Lower the cover.

A161IXC022DA

15. Press the start key. A161IXC022DA

The machine will start reading the test pattern.

16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
Note:
Steps 12 to 15 must be performed three times in
total including two repetitions.
18. Touch “END.”
9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
Note:
Steps 6 to 9 must be performed three times in total
including two repetitions.

E-11
12. Touch “Copy”, select “A4 /8½×11 ”, and XVIII. Date/Time setting (Service Mode)
press the start key. 1. Make sure that the Service Mode screen is dis-
A test pattern will then be produced on the two played.
A4 or Letter papers. 2. Display the Date & Time Setting screen.
13. Place the test pattern face down on the original (To display the Date & Time Setting screen, press
glass. Stop → 1 → 1 → 4 → 4 → Clear on the control
panel.)
3. Press the clear key.
4. Enter the data for the year, month, day, and time-
of-day from the 10-key pad.
5. Touch “Entry.”
Note:
Touching the Entry key returns the figures in the
Date & Time Setting screen to 0 and Date & Time
Setting has been completed.
Cyan 6. Touch “END.”

A161IXC025DA
XIX. Install date
14. Place about ten sheets of A3 or Ledger 1. Select the Install Date function as follows:
paper on the test pattern placed on the original System 1 → Install Date.
glass. 2. Press the clear key.
Lower the cover. 3. Enter the data for the year, month, and day from
the 10-key pad.
4. Touch “Entry.”
Note:
Touching the Entry key returns the figures in the
Install Date screen to 0 and Install Date has been
completed.
5. Touch “END.”

XX. Serial number input

A161IXC022DA
15. Press the start key.
The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
Note:
Steps 12 to 15 must be performed three times in
total including two repetitions.
18. Touch “END.”
Note:
Serial number input is needed only for optional
devices that will be installed later.
1. Select the Serial Number Input function as fol-
lows: System 1 → Serial Number.
2. Touch the item you want to enter and input the
serial number.
3. Touch “END.”
4. For other devices, enter their serial number in the
same way.
5. Touch “END.”
XXI. Unit change
Note:
This function allows the user to select the type of
message that will appear when the replacement
time arrives for each of the different units.
1. Select the Unit Change function as follows:
System 2 → Unit Change.
2. Select the appropriate message type for each
unit.
3. Touch “END.”

E-12
XXII. List output XXIV. Affixing the label (Legal restrictions
1. Load the tray 1 with A4 or Letter paper. on copying)
2. Touch “List Output.” Affix the label (Legal restrictions on copying) to the
3. Check that “Machine Management List” is position shown below.
selected and press the start key. Note:
The list will be output. This step may not be performed depending on the
4. Output “Adjustments List” in the same way. applicable marketing area.
5. Touch “2.”
Label
6. Check that “Service Parameter” is selected and
press the start key.
The list will be output.
7. Touch “END.”
8. Touch “Exit” on the Service Mode screen.
9. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
A161IXE044DA

XXIII. Affixing the paper size label

Affix the paper size labels that correspond to the XXV. Check through test print
sizes of paper used in each tray. Make operation checks using “Setting Information
Print.”
1. Select the function to be used as follows:
Menu → Utility → User Settings → Printer Set-
tings → Print Reports.
The types of the test prints that can be printed will
be displayed.
Paper size label 2. Touch “Configuration Page.”
3. Touch A4 size and press the start key.
Check that the machine produces the corre-
sponding printed page.
4. Touch “Cancel” and then touch “Close” four
times.
A161IXC026DA

For loading the paper as well as setting the paper

type, refer to the user’s guide.

E-13
XXVI. Connecting the network cable
1. Connect the networking equipment (HUB) using
the network cable.
Note:
The following shows the recommended network
cables that correspond to each communication
speed.
• 10BaseT/100BaseTX: Category 5
• 1000BaseT: Category 5E, Category 6
4. Route the network cable through the harness
guides and pass it through the notch cut in step 3.
Note:
Leave an appropriate amount of slack in the por-
tion of the cable between the plug and the top har-
ness guide in a manner which does not interfere
with the opening and closing of the cover.
Leave an appropriate amount of slack.

LED1

LED2
Networkport

A161IXC030DB
A161IXC029DB

2. Check LEDs for lighting conditions.

LED1: <When using the paper feed cabinet PC-110/PC-210/PC-410
Should light up steadily if the link network con- or desk DK-510>
nection has been made. 3. Remove the rear right cover from the paper feed
LED2: cabinet or desk. (Two screws)
Should blink according to the communications
status of the ACT network.

<When adding no paper feed options/desk or when using

the desk DK-705>
3. Remove the indicated knockout from the
machine’s interface cover using nippers.

A161IXC056DA

4. Remove the knockout from the rear right cover

removed in step 3 using nippers.

A161IXC027DB

A161IXC057DA

E-14
5. Route the network cable through the harness
guides and three wire saddles.
Note:
Leave an appropriate amount of slack in the por-
tion of the cable between the plug and the top har-
ness guide in a manner which does not interfere
with the opening and closing of the cover.
Leave an appropriate amount of slack.
A161IXC028DB
6. Route the cable through the notch cut in step 4
and attach the rear right cover. (Two screws)
A161IXC058DA
E-15
XXVII. Performing Non-Image Area Erase
Check
Note:
Perform the below at the site where customer
uses the machine.
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Select the Non-Image Area Erase Check function
as follows:
Machine → Non-Image Area Erase Check.
Note:
• Open fully the original cover / reverse automatic
document feeder / dual scan document feeder.
(When OC-511/DF-624/DF-701 are installed
previously.)
• Do NOT place a document on the document
glass.
• Clean the document glass if dirty.
A161IXC020DA
3. Press the Start key.
4. Make sure that “Result” is “OK.”
Note:
If “Result” is “NG1” or “NG2”, review the place and
direction of installation, or take measures to block
the light source (by covering it, etc.), then perform
installation checking again.
(If a fluorescent light or other bright light sources
exist right above the machine, the light source can
hinder installation checking and cause operation
errors in the Non-Image Area Erase Check. For
detailed information, see the service manual.)
5. Touch “OK.”
6. Touch “Exit” on the Service Mode screen.
XXVIII. Network setting
Make the TCP/IP address setting for the network.
Note:
Consult the network administrator for the setting
value to be entered and make settings as
required.
1. Select the function to be used as follows:
Menu → Utility → Administrator Settings → Enter
the Administrator Password → Network Settings
→ TCP/IP Settings → IPv4 Settings.
2. Touch “Manual Input” of IP Address Setting
Method and make the following settings.
IP Address: IP address of the controller
Subnet Mask: Subnet mask of the network, to
which the machine is connected
Default Gateway: IP address of the default gate-
way
3. Touch “OK.”
4. Turn OFF and ON the Main Power Switch.
5. Select the function to be used as follows:
Menu → Utility → Administrator Setting → Enter
the Administrator Password → Network Settings
→ Forward → Detail Settings → PING Confirma-
tion, and make the operation check of TCP/IP.
Note:
After completing all the steps, take a sample
copy in color mode, and confirm the image. If
image troubles occur, first turn OFF and ON the
Main Power Switch, and then redo the steps
from E-9 “XV. Adjusting touch panel” to E-13
“XXII. List output.”
E-16
XXIX. Adjusting registration of paper
source options
Note:
Performing this procedure is necessary only when
a paper feed option is installed.
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Select the function to be used as follows:
Machine → Printer Area → Printer Image Center-
ing Side 1 → 3rd.
3. Press the start key.
A test print will be produced.
4. Measure width A of the test pattern on the back-
side of the test print produced and check that it
falls within the specified range.
Specifications: 3.0 mm ± 1.0 mm
A
Paper exit
direction
4061IXC152DA
5. If the measured width A falls outside the specified
range, see the installation manual of each paper
feed cabinet and make adjustments.
6. Produce another test print and check to see if
width A falls within the specified range.
7. Select the function to be used as follows:
Prt. Image Center. Side 2 (Dup) → 3rd.
8. Press the start key.
A test print will be produced.
9. Measure width A of the test pattern on the back-
side of the test print produced and check that it
falls within the specified range.
Specifications: 3.0 mm ± 2.0 mm
A
Paper exit
direction
4061IXC152DA
10. If the measured width A falls outside the speci-
fied range, enter the correction value using the
or key.
* When the tray 4 is available with the optional
paper feed cabinet, check the tray and make
adjustments in the same way.
11. Produce another test print and check to see if
width A falls within the specified range.
12. Touch “END.”
13. Touch “Exit” on the Service Mode screen.
14. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.

E-17
 OC-511 Original Cover
INSTALLATION MANUAL

I. Accessory parts II. Installation procedures

No. Name Shape Q’ty 1. Remove the two knockouts using nippers or a
similar tool.
1. Original cover

A161IXC060DA

2. Hinge cover
(right)
1

A161IXC031DA

3. Hinge cover
(left)
1

A161IXC032DA A161IXC033DA

4. Screw
(3 × 8 mm) 2 2. Attach the supplied hinge cover (right) and hinge
9646 cover (left).
(Two screws supplied with the original cover)

After unpacking, be sure to get rid of the

packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

A161IXC034DA

3. Install the original cover.

A161IXC035DA

E-18