EPC FOR RHCU ISBL AND FEED OSBL

PROJECT No. JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

Doc No. JI2048-975-MS-DAT-0067 Rev. 001 Page: 1 of 9

EPC FOR RHCU ISBL AND FEED OSBL

CONTRACT No: 308523

PETROFAC JOB No.: JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

LICENSOR DOCUMENT REFERENCE No.

(9036975-301-16-SP-1019-Vessels Rev-00)

Contractor Logo: Subcontractor Logo:

CLIENT NAME/ LOGO:

FACILITY NUMBER AND NAME: 460-00, Ir-4,

S-1000 Residue Hydrocracking
Asma
Digitally signed Digitally
Subir Digitally signed
Vijay Suyog
by Asma Khan signed by Digitally signed
Date: Vijay Patre by Suyog Sathe by Subir
Chakravar Chakravarty DESIGN NUMBER: OLP01443
Khan
2022.04.23 Date: Date:
20:08:57
+05'30' Patre 2022.04.23
19:30:40 Sathe 2022.04.23
21:54:49 +05'30' ty
Date: 2022.04.24
19:11:14 +05'30'
+05'30'

PROJECT NAME: Residue Hydrocracking

001 ISSUED FOR RECORD 23-Apr-22 ASK VMP SSS RSJ
Unit (RHCU)

DESCRIPTION
REV.
Name of change(reason)
DATE PRPD CHKD APPD APPD Doc. Size A4
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

Doc No. JI2048-975-MS-DAT-0067 Rev. 001 Page No. 2 of 9

TABULATION OF REVISED SECTIONS / PAGES

Revision Page / Section Description

001 - First Issue

TABULATION OF HOLDS

Page /
Hold
Section Description of Holds
No.
No.
6 1 Nozzle Projection

6, 8 2 External steam coil details

9 3 Vessel elevation from Grade

9 4 Nozzle Orientation

9 5 Saddle Location
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

Doc No. JI2048-975-MS-DAT-0067 Rev. 001 Page No. 3 of 9

DESIGN DATA Rev

1 Design Pressure (barg): INTERNAL: 4 (Note P1) EXTERNAL: FV @ 120 °C
2 Design Temperature (°C): 165
3 Critical Exposure Temperature, CET (MDMT) (°C): : -36
4 Other pressure-temperature combinations : (MPa): Not Applicable (°C): Not Applicable
5 Steam-Out Conditions : Yes No (Note P11)
6 Orientation : Vertical Horizontal

7 Special Services: : Hydrogen HF acid HF acid with Residue WET H2S

8 : Cyclic Carbonate Caustic Amine Lethal

9 In Creep Range : Yes No

10 Process Fluid : HC Gas + HC Liquid + H2O

11 Density Of Fluid kg/m3 : 687 (HC liquid) / 935 (Water / Product) / 3.8 (Vapor)
12 Operating Pressure bar g : 0.37
13 Operating Temperature deg C : 83
14 Insulation / Type / Thk. : Yes / HC / 120 mm (Note U3 & P6)
15 Fireproofing / Thk. : Yes / Intumescent paint
16 Heat Tracing : Yes (Note U3, P12, P13 & P14)
17 Maximum allowable stress at Design Temperature (MPa) : **
18 Maximum allowable working pressure at Design Temperature and specified Corrosion Allowance, stating
19 governing component and second limiting component of the vessel : **
Stringent of (a) PED 2014/68/EU OR (b) ASME SEC VIII Division 1
20 Hydrostatic test pressure at uppermost part of the vessel (barg): **
(c) Lithuanian legislations and Regulations
21 Actual hydrostatic test temperature (Metal) (°C): **
22 Orientation of vessel during shop or field hydrotest: : Shop : Horizontal ; Field : Horizontal
23 Corrosion Allowance: : Note M2, M4 & M7
24 (a) Shell (mm) : : 6
25 (b) Head (mm): : 6
26 (c) Nozzles (mm): : 6
(d) Drop Leg / Drop Leg Head / Drop Leg Nozzles (mm) : 6
27 (e) Manway Necks (mm): : 6
28 Weld Efficiency of shell joints: Longitudinal (%): : 100% Girth (%): 100%
29 Weld Efficiency of head joints (multipiece heads) (%): 100%
30 Vessel post-weld heat treated Yes (Note M6) No Minimum Temperature (°C): **
31 Vessel (100%) / (Spot) radiographed: : 100%
32 Flanges for nozzles and manways are: Class: : 150# & 300# Per ASME B16.5 Standard
33 Or Designed According To : ASME Section VIII Division 1, Mandatory Appendix 2
34 Design Wind Velocity (m/s): : 24 m/s ; The wind pressure and wind forces shall be as per STR 2.05.04:2003
35 Earthquake Design Criteria: : Not Applicable
36 SPECIFICATION
ASME, PED, Lithuanian legislations and Regulations, Orlen and UOP
37 This Vessel Constructed to Code: :
Specifications.
38 MATERIALS
39 Basis used for establishing allowable stresses: As per ASME Section II, Part D Code used or basis
40 Impact requirement (each component): ** (avg/min) joules
41 at: -36 (°C) (Specified Critical Exposure Temperature)
** SUPPLIER TO CONFIRM / FURNISH WHERE INDICATED.
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

Doc No. JI2048-975-MS-DAT-0067 Rev. 001 Page No. 4 of 9
1 MATERIAL OF CONSTRUCTION Rev
2 PARTS MATERIAL SPECIFICATION PARTS MATERIAL SPECIFICATION
3 SHELL/HEAD/DROP LEG/DROP LEG HEAD SA 516 Gr. 70N FIXED INTERNALS SA 516 Gr. 70N
4 REINFORCING PADS / INSERT PLATE SA 516 Gr. 70N LOOSE INTERNALS (TRAYS / PACKING / ETC.) Not Applicable
5 CLADDING /WOL Not Applicable EXTERNAL ATTACHMENTS SA 516 Gr. 70N
6 STIFFENING RINGS SA 516 Gr. 70N INSULATION SUPPORT RINGS / CLEATS SA 516 Gr. 70N
7 SKIRT (TOP/BOTTOM) Not Applicable STRUCTURAL CLEATS SA 516 Gr. 70N
8 BASE RING & ANCHOR CHAIR Not Applicable FITTINGS SA 420 WPL6
9 SADDLES/LEGS/LUGS SA 516 Gr. 70N (Saddles) STUDS / BOLTS (EXTERNAL) SA 320 L7M
10 SADDLE WRAPPER PLATE SA 516 Gr. 70N NUTS (EXTERNAL) SA 194 Gr.7M + S3
11 NOZZLE NECKS (PIPE) SA 333 Gr. 6 BOLTS (INTERNAL) Not Applicable
12 NOZZLE NECKS (PLATE) SA 516 Gr. 70N NUTS /DOUBLE LOCK NUT(INTERNAL) Not Applicable
13 FORGED NOZZLES SA 350 GR LF2 Cl. 1 GASKETS (EXTERNAL) (#)
14 NOZZLE FLANGES SA 350 GR LF2 Cl. 1 GASKETS (INTERNAL) Not Applicable
15 BODY/GIRTH FLANGES Not Applicable NAMEPLATE SS 304
16 LIFTING LUGS/TRUNIONS SA 516 Gr. 70N DEMISTER Not Applicable
17 EXTERNAL STEAM COIL SA 333 Gr. 6 EARTHING CLEAT SS 304
18 SETTING BOLT Grade 8.8 as per EN 1993-1-8:2005
# Gasket - Spiral wound in accordance with ASME B16.20 with type 316 stainless steel windings and flexible graphite filler. Type 316 stainless steel inner ring for all sizes. Outer
19 centering ring shall be carbon steel, protected against corrosion.

20 DESIGN, FABRICATION AND INSPECTION DATA

21 CRITICALITY RATING II
ASME SEC.VIII-Div. 1 (Edition-2021) + UOP specification 3-11-10 + PED Directive 2014/ 68/EU + Lithuanian legislations
22 DESIGN CODE, STANDARD AND SPECIFICATION and Regulations + OL-TR-MVR-001
23 CODE STAMP U U2 OTHERS
24 CERTIFICATION/REGISTRATION CE NBR OTHERS
25 INSPECTION AUTHORITY Petrofac / Third party inspection agency / Notified Body / OL - Authorized Inspector
26 SUBJECT TO REGULATION Yes, PED Directive 2014/68/EU, Lithuanian Rules
27 PED Group / Category / Module 1 / IV / **

Material test certification shall be as per Type 3.1 under Quality Assurance route as stated in EU directive for all pressure
28 MILL TEST CERTIFICATE (EN10204) parts, non pressure parts welded to pressure parts, Welding consumables, Fasteners, Gaskets, load bearing parts.
Otherwise they shall be Type 3.2 certification. And Type 2.2 certification for non pressure parts/balance items.

29 IMPACT TESTING As per Code & Project Specification

30 PRODUCTION TEST As per Code & Project Specification
31 PMI Not Applicable
32 PICKLING AND PASSIVATION Not Applicable
33 IGC TEST Not Applicable
34 TECHNICALPASSPORT Yes to be provided by Supplier as per ANNEX D OF OL-TR-MVR-001.
35 WEIGHT DATA
FABRICATED (INCLUDING ALL FIXED
36 INTERNALS) kgs ** LOOSE INTERNALS kgs **
ERECTION - DRESSED (INCLUDING ALL
37 LADDER & PLATFORMS,FIXED & kgs ** HYDROTEST kgs **
REMOVABLE INTERNALS)
38 OPERATING kgs ** SHIPPING kgs **
39 INTERNALS
40 BAFFLES (YES / NO) No VORTEX BREAKER (YES / NO) Yes
41 WEIR PLATES (YES / NO) No INLET DEVICE (YES / NO) No
42 DEMISTER (YES / NO) No STILLING WELLS (YES / NO) No
43 VANE PACK (YES / NO) No TRAYS (YES / NO) No
44 DISTRIBUTORS (YES / NO) Yes OTHERS, IF ANY No
45 CONSTRUCTION DATA
46 LIFTING LUGS / TRUNNIONS Yes LADDER / PLATFORM NO CLEATS ONLY COMPLETE
47 EARTHING LUGS Yes PIPE SUPPORT CLEATS Yes
48 NAME PLATE Yes ANCHOR BOLTS / HOLD DOWN BOLTS Not Applicable / Yes (By Vendor)
49 INSULATION NO CLEATS ONLY COMPLETE VESSEL TOP DAVIT No
50 FIRE PROOFING NO CLEATS ONLY COMPLETE CATHODIC PROTECTION(Yes / No)&TYPE No
51 PAINTING (INTERNAL) No TAILING LUG No
52 PAINTING (EXTERNAL) Yes (As per App. A of OL-TR-CR-011)
** SUPPLIER TO CONFIRM / FURNISH WHERE INDICATED.
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

Doc No. JI2048-975-MS-DAT-0067 Rev. 001 Page No. 5 of 9
1 UOP SPECIFICATION Rev
2 External Low Temperature Insulation 9-12-7 BASIC ENGINEERING DESIGN QUESTIONNAIRE 9036973 - A4
3 Vessel Internals Low Chrome and Stainless Steel 3-26-8 Mist Eliminators 3-35-5
4 Hard Surfacing 3-27-7 Pressure Vessels Austenitic Steel 3-15-8
5 External Insulation and Weather shielding 9-11-9 Pressure Vessels Low Alloy Steel 3-12-10
6 Pressure Vessels Carbon Steel 3-11-10 Pressure Vessels ASME Sect VIII Div. 2 3-17-8
7
8 ORLEN SPECIFICATION
9 General Requirements OL-TR-GR-000 Mechanical. Piping OL-TR-MPR-001
10 Mechanical. General OL-TR-MR-000 Civil- Structural Design OL-TR-CR-001
11 General Welding, Fabrication and Inspection OL-TR-MR-001 Heat Insulation OL-TR-CR-002
12 Positive Material Identification OL-TR-MR-002 Corrosion Protection and Lining : Painting OL-TR-CR-011
13 Positive Material Identification OL-TR-MR-RP2 Corrosion Protection and Lining : Lining for Pressure OL-TR-CR-012
Pressure Vessels Vessels and Piping
14 OL-TR-MVR-001
15 Internals for Towers, Drums and Fixed Bed OL-TR-MVR-002 Corrosion Protection and Lining : CP OL-TR-CR-014
Reactors Fire Proofing
16 OL-TR-CR-003
17
18 ADDENDUM TO SPECIFICATIONS
19 Addendum to Corrosion Protection and Lining : JI2048-000-MC-SPE-0001

20 Painting OL-TR-CR-011
21
22 APPLICABLE STANDARD DRAWINGS (UOP)
23 Vessel Skirt Details (Cylindrical Skirts) 3-102-7 Distributors - One Pass - Top Entry(3-140- to 3-182) -
24 Vessel Skirt Details (Conical Skirts) 3-103-6 Pipe Distributors For Horizontal Vessels 3-183-7
25 Baffles 3-115-9 Baffle Distributor For Horizontal Vessels 3-185-8
26 Grid Support And Baffle 3-116-10 Baffle and Wear Plate for Tangential Nozzle 3-187-5
27 Vortex Breakers 3-122-8 Tee Distributor For Horizontal And Vertical Vessels 3-190-12
28 Raised Vortex Breakers 3-123-8 Bubble Cap Tray Layout ID ≤ 2'-0" (600) 3-376-4
29 Coke Trap Details 3-127-7 Bubble Cap Tray Layout ID ≥ 2'-6" (750) 3-377-4
30 Distributor Trap (3-192- to 3-251) - Bubble Cap 3-378-4
31 Mesh Blanket Support(3-264- to 3-269) 3-265-8 Disc And Donut Pans 3-252-7
32 Withdrawal Nozzle (3-335- to 3-339) - Distributor Trap - Four Pass Intermediate 3-253-1
33 Skim Baffle In Partial Accumulator Tray 3-396-6 or Center - Side Tray Above Side to Side Pan
34 Collector Trays (3-340- to 3-353) - Side To Side Pan - (3-254 to 3-262) 3-256-7
35 Accumulator Trays(3-288- to 3-298) - Accumulator Trays (Chordal Vapor Riser) 3-276-6
36 Distributor Trap (3 pass & 4 pass)(3-402- to 3-418) - Draw off Sump 3-278-6
37 Top Head Inlet Distributor 3-425-7 Traps 3-280-7
38 Main Column Vapor Inlet Nozzle Detail 3-426-5 Support Grid 3-306-5
39 Top Head Inlet Deflection Plate 3-427-5 Distributors (3-312 to 3-315) -
40 Vessel Skirt Details - Cylindrical - Type 2 3-445-1 Wear Plate For Tangential Nozzle 3-315-8
41 Outlet Collector 3-447-1 Vortex Breakers 3-322-8
42 Spray Nozzle Assembly 8-148 Collector Assemblies - 6" Laterals 3-369-8
43 Collector Headers - 6" Laterals 3-370-7 Skim Baffle Details 3-392-7
44 Collector Laterals - 6" Laterals 3-371-8 Skim Baffle with Deflector Plate 3-393-0
45 Vent Gas Bed Support 3-380-4 Support Grid - 3'-0" (900) ID & Larger 3-384-7
46 Thermowell & skin thermocouple Installation 6-108-8
47 Assemblies
48
49 APPLICABLE STANDARD DRAWINGS (PETROFAC)
50 Vessel Tolerances For Vertical Vessel PEC-EN-SDR-M-3215 Internal Ladders For Vessel PEC-EN-SDR-M-3229
51 Vessel Tolerances For Horizontal Vessel PEC-EN-SDR-M-3216 Lifting Lug Top Head Type Or Trunnion PEC-EN-SDR-M-3230
52 Standard Bolt Hole Orientation PEC-EN-SDR-M-3218 Fireproofing And Insulation Support PEC-EN-SDR-M-3232
53 Skirt Base & Opening Details PEC-EN-SDR-M-3219 Name Plate With Bracket For Vessel PEC-EN-SDR-M-3233
54 Saddle Details For Horizontal Vessel PEC-EN-SDR-M-3220 Weld Deposit Detail For Nozzles And Internals PEC-EN-SDR-M-3239
55 Bracket Support For Vertical Vessel PEC-EN-SDR-M-3221 Base Ring Template PEC-EN-SDR-M-3240
56 Angle Leg Support PEC-EN-SDR-M-3222 Typical Weld Details PEC-EN-SDR-M-3238
57 Typical Earthing Lug PEC-EN-SDR-M-3223
58 Nozzle Reinforcement And Projection PEC-EN-SDR-M-3224
59 Manhole With Davit PEC-EN-SDR-M-3225
60 Manhole With Hinge Support PEC-EN-SDR-M-3226
61
62 LOCAL, STATE, NATIONAL CODES AND LEGISLATIONS
63 Law on the Supervision of Potentially Dangerous Equipment No. I-1324 Technical Regulations for Equipment and Protection Systems Used in
64 Law on Assessment of Conformity VIII-870 Potentially Explosive Atmosphere
65 Technical Regulation on Pressure Equipment Fire protection safety rules
66 Technical regalement’s of construction (STR 1, 2)
67
Order of Precedence for referring standard drawings : UOP standards / Specification requirements > Orlen standards / Specification requirements > Petrofac Standards
** SUPPLIER TO CONFIRM / FURNISH WHERE INDICATED.
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

Doc No. JI2048-975-MS-DAT-0067 Rev. 001 Page No. 6 of 9
1 NOZZLE TABLE (HOLD 1) Rev
RATING
2 Number Qty. NPS (Inch) SCH/THK TYPE SERVICE REMARKS
(Note N7)
3 PROCESS CONNECTIONS
4 E01 1 2 ** 150# LWNRF Equalizing
5 I01 1 3 ** 150# WNRF Feed Inlet With Distributor Type (C) (3-183)
6 S01 1 2 ** 150# LWNRF Steamout
7 B02 1 6 ** 150# WNRF Ventilation With Blind, gasket & fasteners
8 N02 1 4 ** 150# WNRF HC Liquid Outlet With Vortex Breaker (3-123)
9 O02 1 2 ** 150# LWNRF Vapour Outlet
9 V01
V02 1 2 ** 150# LWNRF Vent Mounted on top of blind flange B02
9 W02 1 2 ** 150# LWNRF Water Outlet With Vortex Breaker (3-122)
Product Fractionator Over Head Water
10 I02 1 1 ** 150# LWNRF
Pumps Return
11 SC01 ** (HOLD 2) 1 ** (80/XS) 150# WNRF External Steam Coil (Inlet / Outlet) (Note U3, P12, P13 & P14) (HOLD 2)
12
13 INSTRUMENT CONNECTIONS
14 K02A-B 2 2 ** 300# LWNRF Level Briddle
15 L02A-B 2 2 ** 300# LWNRF Level Briddle
16
17 MANWAYS, HANDHOLES, ETC.
18 M01 1 24 ** 150# WNRF Manway With Blind, Davit, gasket & fasteners
19
20 LEGEND : WNRF - Weld Neck raised Face; LWNRF - Long Weld Neck Raised Face;
21 NOZZLE NOTES
22 N1 All bolt holes shall to straddle the North, South, East, West, Vertical or Horizontal centerlines.
23 N2 Flanges up to NPS 24 shall conform to ASME B16.5. Flanges greater than NPS 24 shall conform to ASME B16.47 Series B.
24 N3 Flanges that are intended for use with spiral wound gaskets shall have a flange surface finish of 125 microinch Ra minimum to 250 microinch Ra maximum.
25 N4 Process nozzles in the corroded condition shall be capable of withstanding the moments and forces as per JI2048-000-PI-TES-0001. Actual loads on nozzles
26 will be communicated after order placement, if greater than specified in the table. Vendor has to check nozzles under actual loads too without extra cost.
27 N5 The minimum neck thickness for all nozzles including manholes (unless design conditions dictate a heavier wall) is to be Schedule 80 (or EN equivalent)
28 up to and including DN200 (8") size, and 12mm (1/2") wall for DN250 (10") and larger.
29 N6 The minimum nozzle projection for the nozzles located on shell shall be as per PEC-EN-SDR-M-3224. For SR nozzles, Vendor to specify the nozzle projection.
30 The nozze located on top shall have minimum 700 mm projection. This is to ensure all nozzle flanges have adequate projection above top platform.
31 N7 Flange rating are specified in accordance with ASME B16.5 or ASME B16.47, Series B. Flange rating indicated in above table are based upon design pressure
32 and temperature conditions only, and do not account for other loads. The final design of all flanges shall account for gasket seating and external loads.
33 Differential thermal expansion, including joints between materials, and transient thermal conditions such as start-up/shut down and operational upset
34 (as applicable) shall be accommodated.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
** Vendor TO CONFIRM / FURNISH WHERE INDICATED.
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

Doc No. JI2048-975-MS-DAT-0067 Rev. 001 Page No. 7 of 9
1 UOP NOTES Rev
2 U1 Operating condition for the Vessel are as follows:
3 Operating Pressure (barg): 0.37
4 Operating Temperature (°C): 83
5 Normal Liquid Level Vessel Center line
6 Specific Gravity 0.726
7 U2 Upper level nozzles positioned on the side of vessel shall be located 5% of vessel diameter from the top of the vessel.
8 U3 Insulate and Heat trace drop leg and drop leg head for winterizing.
9
10 GENERAL NOTES
11 G1 Unless noted otherwise, all vessels shall be designed to permit full hydrostatic testing fully corroded condition, in the final erected position with all dead loads
12 at operating condition (includes vessel, insulation, internals, platforms, ladders, external piping, etc., but excludes operating liquid, catalyst, packing, etc.)
13 and 25% of design winds
14 G2 When the vessel has internals or vessel surfaces of austenitic materials, the vessel Vendor shall provide a positive nitrogen pressure of 3 psig (20 kPA(g))
15 minimum on the vessels to provide protection against possible chloride attack by the sea water. Vendor is invited to submit alternate methods for
16 consideration. Vessels shall be assumed to be deck cargo. Manway blinds shall be marked "NITROGEN PURGED - DO NOT OPEN";
17 G3 Gasket used for hydro test shall be of the same material and size of the service gasket. Supplier to provide a separate set of gaskets for all covers during hydro test.
18 G4 Equipment drawings are subject to UOP / Lithuanian Authority & Orlen review and approval. Comments received shall be implemented by Vendor.
19 G5 Nozzles shall be located so that the nozzle and nozzle to vessel weld are at least 3 inches (75 mm) from all pressure containing shell and head welds.
20 If intersecting pressure containing welds cannot be avoided, the nozzle shall be fully reinforced and low stress welding details used (e.g., grind fillets to a
21 smooth concave radius). All pressure containing welds shall be 100 percent radiographed to a minimum of 6 inches (150mm) beyond the nozzle
22 to vessel weld.
23 G6 The inner edge of all manways and nozzles shall be rounded to 3mm (1/8") radius.
24 G7 All removable internals shall be designed to pass through top flanged head.
25 G8 All internals bolts shall be provided with double-nutting or by using self-locking nuts.
26
27 MECHANICAL NOTES
28 M1 Vendor shall design and supply setting bolts. Setting Bolt material shall be Grade 8.8 as per EN 1993-1-8:2005.
29 Allowable Tensile stress = 576 N/mm2 and Allowable Shear stress = 384 N/mm2
30 The minimum anchor bolt size shall be M24 (1”)in diameter. 3 mm on diameter corrosionallowance has to be taken into account.
31 M2 Fixed internals carbon steel and low alloyed steel (up to 9%Cr) made shall have the full corrosion allowance on each face (in total 2 times the designed CA of
32 shell). No corrosion allowance will be given for removable internals made ofstainless steel (13%Cr and above) as also for those made of non-ferrous high alloyed.
33 Removable internals in CS shall have minimum half the shell CA applied on each face as per OL-TR-GR-001.
34 M3 Horizontal vessels shall be supported by two saddle supports fabricated to fit the outside surface of the vessel within the applicable tolerances. Saddles shall extend
35 over a vessel arc of at least 120o. Saddles shall not be placed over vessel girth welds. A corrosion or wear plate shall be provided between the saddle and the vessel
36 shell. The plate shall extend at least 2 inches (50 mm) in all directions beyond the saddle. The corners shall be rounded to a radius of at least 2 inches (50 mm). After
37 removal of free moisture from between the shell and the plate, the plate shall be continuously seal welded to the shell around the plate’s perimeter. At least one
38 1/4 inch (6 mm) diameter vent hole shall be provided in each plate section. Vent holes shall be tapped for future plugging. Vent holes shall remain open until the
39 completion of pressure testing. The vent shall then be plugged with a material adequate for the operating temperature but not be capable of retaining pressure.
40 M4 Provide a minimum of 1/16 inch (1.6mm) corrosion allowance on vessel supports.
41 M5 External reinforcing pads shall have a minimum of one 1/4 inch (6 mm) diameter vent hole. Pads for nozzles greater than NPS16 (DN 400) shall have a minimum of
42 2 vent holes and pads for nozzles in excess of NPS 36 (DN 900) shall have a minimum of 4 vent holes.Pads installed in sections shall have at least one vent hole per
43 section. Vent holes shall be tapped for testing purposes. Vent holes shall remain open until the completion of pressure testing. The material used for plugging shall be
44 adequate for the operating temperature but shall not be capable of retaining pressure.
45 M6 Vessels in hydrofluoric (HF) acid, wet hydrogen sulfide (H2S), caustic (NaOH or KOH), or amine service shall be PWHT at a temperature of
46 1175ºF (635ºC) ± 25ºF (14ºC).
47 M7 Internal Corrosion Allowance for LP Steam Coil for SA 333 Gr. 6 shall be considered 1.5 mm.
48
49 MATERIAL NOTES
50 S1 Good weldability of steel to be assured by limiting carbon, phosphorus or sulphur content as per Table 3 of OL-TR-MVR-001.
51 S2 Material and fabrication shall comply with requirements for wet H2S service as defined by NACE MR0103.
52 S3 For WET H2S service, plates shall be manufactured via HIC-resistant route at the mill. Carbon Equivalent shall be maintained below 0.43. HIC testing shall be carried out
53 as per NACE TM0284 Method A. HIC related material requirements for other product forms (like forged, wrought (seamless) shall be also considered as applicable.
54 S4 Carbon steel components used in this equipment shall be suitable for low MDMT of - 36 Deg C. Supplier to select suitable low temperature grade material or
55 carbon steel shall be suitably qualified for low MDMT.
56
57 QUALITY NOTES
58 Q1 Materials subject to post weld heat treatment (PWHT) shall be purchased with mill test reports indicating heat treating time sufficient to allow
59 at least one full PWHT cycle in addition to all planned PWHT.
60 Q2 100% radiography or ultrasonic tests are required, regardless of material, thickness or service, for all welds of pressure-bearing parts.
61 Tests shall be done after post weld heat treatment.
62 Q3 Plates and forgings over 2 inches (50 mm) thick or plates and forgings used for pressure containment in HF acid, H2S, or hydrogen service shall be:
63 (1) Ultrasonically examined with 100% scanning in accordance with the following:
64 (a) Plates shall be examined before forming in accordance with ASME SA-435 including Supplementary Requirement S1.
65 (b) Forgings shall be examined in accordance with ASME SA-388 and ASME Section VIII, Division 2, Paragraph 3.3.4.
66 (2) Examined by either liquid penetrant (PT) or magnetic particle (MT) in accordance with the following:
67 (a) The entire surface of all forgings, after finish machining.
68 (b) Formed plate surfaces to be welded, i.e., the weld bevel area, and a minimum of 2 inches (50 mm) of neighboring surfaces.
69 (c) Formed plate surfaces where weld overlay will be applied
70
71
72
73
74
75
76
77
78
79
80
81
82
83
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

Doc No. JI2048-975-MS-DAT-0067 Rev. 001 Page No. 8 of 9
1 PROCESS DATA Rev
2
3 Fluid Name HC Gas + HC Liquid + H2O
UNIT
4 Fluid Type Vapor HC liquid Water / Product
5
6 Mass flow rate (vapor/HC liquid/Water) 433.7 7710 964 kg/hr
7 Operating Density (vapor/HC liquid/Water) 3.8 687 935 kg/m3
8 Operating Viscosity (vapor/HC liquid/Water) 0.009 0.291 0.337 cP
9 Molecular weight (vapor) 67.6 - -
10 Compressibility (vapor) 0.969 - -
11
12 PROCESS NOTES
13 P1 Design pressure is at top of the vessel and does not include static head corresponding to full of liquid.
14 P2 Vapor flowrate is considered as 5% of feed inlet flowrate. Physical properties (density, viscosity, vapour molecular weight, vapour compressibility) reported are
15 corresponding to stream 183. Flowrate, physical properties ( density, viscosity) of HC Liquid and water reported are corresponding to inlet stream 184.
16 Refer Licensor Doc. No. :- 9036975-B1-Stream Data Rev 01 / Contractor Doc. No. :- JI2048-974-PR-HMB-0001.
17 P3 Composition data for inlet stream 184 is provided which is as per Stream Data Summary Licensor Doc. No. :- 9036975-B1-Stream Data Rev 01 /
18 Material and Energy Balance Contractor Doc. No. :- JI2048-974-PR-HMB-0001.
19 P4 Feed inlet stream contains below contamintants :-
20 a). H2S:- 0.000728 mol % Total
21 b). Sulfur :- 320 Wt ppm of Liquid
22 c). Other Corrosives :- 0.000177 mole % NH3.
23 d). 20 Wt ppm Chloride level in Feed.
24 P5 All equipment component shall be suitable for - 36 deg C MDMT as per the ambient conditions.
25 P6 Heat conservation insulation thickness is 120 mm for insulating material as mineral wool with Thermal Conductivity = 0.05 W / m k.
26 P7 Unit turndown is 55%.
27 P8 Vendor shall note that vessel shall have a minimum design life of 20 years.
28 P9 Inlet distributor Type C shall be designed in compliance with UOP Drawing 3-183.
29 Refer below inlet stream details :-
30 a). Total mass flowrate = 8476 kg/h
31 b). Density = 705.20 kg/m3
32 P10 All vessel internals shall be removable through manhole.
33 P11 Vessel is subjected to steam out conditions with LP steam conditions 4/5/6 barg and 152/159/166 deg C.
34 P12 LP Steam is used for tracing. Operating and design conditions are reported below:
35 Operating pressure (min/Nor/Max) barg : 3.5 barg / 4.5 barg / 5.5 barg
36 Design pressure barg : 8 barg
37 Operating temperature (min/Nor/Max), deg C : 152 deg C / 159 deg C/ 166 deg C
38 Design temperature, deg C : 290 deg C
39 P13 Steam coil of 1" diameter and 300mm pitch between coil turns to be used for tracing (HOLD 2)
40 P14 Steam coil to slope from inlet towards outlet to avoid accumulation of condensate to avoid corrosion issues.
41 P15 Following are the Water Levels considered :
42 These levels are from boot B/L.
43 LLL = 300 mm
44 NLL = 400 mm
45 HLL = 510 mm
46 P16 Following are the HC Liquid Levels considered :
47 LLL = 610 mm
48 NLL = 850 mm
49 HLL = 1090 mm
50
51 PROCESS STREAM DATA
52
53 Stream No. 184
54 Overall Component Data
55 WATER Mass Fraction 0.112404888
56 PROPANE Mass Fraction 0.000553378
57 PROPYLENE Mass Fraction 8.07009E-06
58 ISOBUTANE Mass Fraction 0.00053032
59 n-BUTANE Mass Fraction 0.004957344
60 BUTENE Mass Fraction 1.95988E-05
61 NAPHTHA Mass Fraction 0.780493429
62 DIESEL Mass Fraction 0.100991469
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
 EPC FOR RHCU ISBL AND FEED OSBL
PROJECT No. JI-2048

DATASHEET FOR PRODUCT FRACTIONATOR RECEIVER (SP-1019)

Doc No. JI2048-975-MS-DAT-0067 Rev. 001 Page No. 9 of 9

24"OD

Remarks
a) ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED.
b) NOZZLE LOCATIONS ARE INDICATIVE & SHALL BE FINALISED LATER (HOLD 4)
c) (**) - BY VENDOR