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Desarmado y Armado
G3520H Generator Set Engine
Número de medio -UENR6159-06 Fecha de publicación -01/02/2015 Fecha de actualización -29/06/2020

i07581250

Cylinder Head - Disassemble

SMCS - 1100-015

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
B 8S-2263 Spring Tester 1
C 359-4208 Valve Seat Insert Removal Tool 1
D 350-7768 Electric Hydraulic Pump Gp 1
E FT-3123 Valve Guide Driver 1
F 495-9773 Removal Tool 1
G 5P-0944 Dowel Puller Gp 1
Loctite Graphite-50 Anti-Sieze Lubricant
H - -
LB8009(1)
(1) EAME alternative

Start By:

a. Remove the cylinder head.

Valve Lifters

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Illustration 1 g01086846

Note: Mark lifter assemblies for installation purposes.

1. Remove lifter assemblies (1) from cylinder head (2).

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Illustration 2 g01086847

2. Remove lifter guide springs (3) from lifter assemblies (1).

Inlet and Exhaust Valves

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Illustration 3 g01086848

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

1. Install Tooling (A) to compress valve spring (5) and valve spring (4).
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Illustration 4 g01086852

2. Remove retainer locks (6) from valve (7).

3. Remove Tooling (A).

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Illustration 5 g01086854

4. Remove rotocoil assembly (9), valve spring (5), valve spring (4), and washer (8) from valve (7).
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Illustration 6 g01086855

5. Remove valve (7) from cylinder head (2).

6. Repeat Step 1 through Step 5 to remove the remaining valves.

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Illustration 7 g00598111

7. Use Tooling (B) to check valve spring force. Refer to Specifications, "Cylinder Head Valves"
for the correct valve spring force.

Inlet and Exhaust Valve Seat Inserts

Note: Combustion surface and valve seat insert bores must be free of contaminants and debris.

When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.

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Illustration 8 g02736157

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Illustration 9 g02736098

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1. Insert Tooling (C) in the bore of valve seat insert (10).

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Illustration 10 g02736198

2. Slide the lower slide to lock Tooling (C) in place.

Note: The valve seat insert may break during removal. Ensure that all fragments of the valve
seat insert are removed.

3. Attach Tooling (D) to Tooling (C) and remove the valve seat insert (10).

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