REMOÇÃO - INSTALAÇÃO DESMONTAGEM - MONTAGEM - Caçamba e Cilindros

966C WHEEL LOADER 25U00001-01185 (MACHINE) POWERED BY 3306 EN...
Página 1 de 3
Fechar o SIS
Tela anterior
produtos: WHEEL LOADER

Modelo: 966C WHEEL LOADER 25U
Configuração: 966C WHEEL LOADER 25U00001-01185 (MACHINE) POWERED BY 3306 ENGINE
Desmontagem e Montagem
966 WHEEL LOADER VEHICLE SYSTEMS
Número de Mídia -REG01118-02 Data de Publicação -01/04/1980 Data de Atualização -10/10/2001
Bucket
SMCS - 6101-11; 6101-12
Remove Bucket
1. Make sure the bucket is flat on the floor.
2. Remove bolts (1) and nuts that hold the bucket link pins in position.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 20/10/2020
966C WHEEL LOADER 25U00001-01185 (MACHINE) POWERED BY 3306 EN... Página 2 de 3
3. Remove pins (2) from the front link assemblies (3) and bucket. Lower the link assemblies on to
the lift arms. If necessary, use tooling (A) to remove pins (2).
4. Remove bolts (4) and nuts that hold the lower bucket pins in position.
5. Remove pins (5) from the lift arms and bucket. If necessary, use tooling (A) to remove pins (5).
6. Fasten a hoist to the bucket. Remove bucket (6). The weight of the bucket is 3075 lb. (1384 kg).
Install Bucket
1. Fasten a hoist to the bucket. Put bucket (1) in position on the lift arms.
2. Put 5P960 Multipurpose Type Grease in all pin bores. Put the bores of the bucket in alignment
with the bores of the lift arms. Put pins (2) and washers in position in the bucket and lift arms. Use
tool (A) and a hammer to install the pins. Install the bolts and nuts through the bucket and pins to
hold the pins in position.
NOTE: Use washers as necessary between the lift arms and bucket bosses. The same amount of
washers on each side is not necessary.
3. Put the bores of front link assemblies (3) in alignment with the bores of the bucket. Put pins (4)
in position in the bucket and link assemblies. Use tool (A) and a hammer to install the pins. Install
the bolts and nuts through the bucket and pins to hold the pins in position.
Direitos Autorais 1993 - 2020 Caterpillar Inc. Tue Oct 20 11:07:34 UTC-0200 2020
Todos os Direitos Reservados.
Rede Particular Para Licenciados SIS.
Fechar o SIS
Tela anterior

Bucket Positioner
SMCS - 5112-11; 5112-12
Remove Bucket Positioner
1. Remove bolt (1). Disconnect shaft (2) from the bracket. Slide shaft (2) into tube assembly (3).
2. Remove bolt (4) and washer. Remove tube assembly (3) and shaft from the tilt cylinder.
Install Bucket Positioner
1. Put tube assembly (2) and shaft in position on the tilt cylinder. Install the washer and bolt that
hold the tube assembly.
2. Put shaft (3) in position on bracket (1). Install the bolt that holds it.
3. Tighten the bolt that holds the tube assembly to the pin to a torque of 240 ± 30 lb.ft. (320 ± 40
N·m).
4. Make an adjustment to the bucket positioner. See TESTING AND ADJUSTING.
Fechar o SIS
Tela anterior

Bucket Positioner Master Cylinder

SMCS - 5100-15; 5100-16; 5100-11; 5100-12
Remove Bucket Positioner Master Cylinder
Release the pressure in the hydraulic system before any lines are
disconnected.
1. Disconnect tubes (1) from the bucket positioner master cylinder.
2. Remove bolts (4). Remove plate assembly (3) and bucket positioner master cylinder (2).
Install Bucket Positioner Master Cylinder
1. Put bucket positioner master cylinder (2) and plate assembly (1) in position on the tilt cylinder.
Install the bolts that hold them.
2. Connect tubes (3) to the bucket positioner master cylinder.
3. Remove the air from the bucket positioner hydraulic system. See TESTING AND
ADJUSTING.
4. Make an adjustment to the bucket positioner master cylinder. See TESTING AND
ADJUSTING.
Disassemble Bucket Positioner Master Cylinder

start by:
a) remove bucket positioner master cylinder
1. Remove cover (1) from valve body.
2. Remove bolt (2) from valve body.
3. Remove piston (3), cup (4), spring (6) and retainer from valve body.
4. Remove seal (7) from valve body.
5. Remove check valve (5) and gasket.
NOTE: To make an adjustment to the relief valve, see BUCKET POSITIONER in LOADER
HYDRAULIC SECTION of TESTING AND ADJUSTING.
Assemble Bucket Positioner Master Cylinder
1. Inspect seals and install new seals as needed.
2. Install check valve (1) and gasket.
3. Install seal in valve body with tooling (A).
4. Install spring (3), retainer, cup and piston (2).
5. Install bolt that holds the piston in the valve body.
6. Install cover on valve body. Tighten bolts in cover to a torque of 10 ± 2 lb.ft. (14 ± 3 N·m).
end by:
a) install bucket positioner master cylinder
Fechar o SIS
Tela anterior

Tilt Levers And Link Assemblies

SMCS - 6116; 6117-12; 6117-11
Remove Tilt Levers And Link Assemblies
start by:
a) remove bucket
b) remove bucket positioner (right side tilt levers and link assemblies only)
1. Use machine hydraulics to lift the lift arms to a height of approximately 60 in. (152.4 cm). Put
tooling (A) in position under the lift arms as shown. Put the weight of the lift arms on tooling (A).
2. Remove bolt (1) and nut that hold pin (2) in position in the front lever.
3. Fasten a hoist to the front lever. Remove pin (2). Disconnect rear link assembly (3) from the
front lever. Lower the front lever on to the lift arm.
NOTE: If necessary, use tooling (B) to remove the pins from the levers and link assemblies.
4. Fasten a hoist to rear link assembly (3). Remove bolt (4) and nut that hold the pin in position in
the rear lever. Remove pin (5) from the lever and link assembly. Remove rear link assembly (3).
The weight of the rear link assembly is 52 lb. (24 kg).
5. Remove lip seals (7) from each end of the rear link assembly.
6. Use tooling (C) to remove bearing (6) from each end of the link assembly. See SPECIAL
INSTRUCTION Form No. GMG00806 for the correct use of the pulling adapter in tooling (C).
7. Fasten a hoist to the front tilt lever (8). Remove the bolt and nut that hold the pin in position in
the lever. Remove pin (9). Remove front tilt lever and link assembly from the lift arms as a unit.
The weight of the lever and link assembly is 190 lb. (86 kg).
8. Remove bolt (12) and nut that holds pin (10) in position in the front tilt lever.
9. Remove pin (10) from lever and link assembly. Remove front link assembly (11) from lever (8).
10. Remove lip seals (14) from each end of the front link assembly.
11. Use tooling (D) to remove bearing (13) from each end of the front link assembly. See
SPECIAL INSTRUCTION Form No. GMG00806 for the correct use of the pulling adapter in
tooling (D).
12. Fasten a hoist to the rear tilt lever. Fasten a hoist to the tilt cylinder. Remove bolt (17) and nut
that hold the pin in position in the lever. Remove pin (16). Lower tilt cylinder (15).
13. Remove bolt (19) and plate (18) from the pin.
14. Remove rear tilt lever (20) from the pin. The weight of the rear tilt lever is 220 lb. (99 kg).
15. Remove lip seals (22) from the rear tilt lever.
16. Use tooling (E) to remove bearing (21). See SPECIAL INSTRUCTION Form No. GMG00806
for the correct use of the pulling adapter in tooling (E).
17. If it is necessary to remove the pins from the lift arms, remove bolt (23). Use tooling (F) to
remove the pins.
Install Tilt Levers And Link Assemblies
1. Put 5P960 Multipurpose Type Grease in all pin bores.
2. If the pin was removed from the lift arms, install pin (1) with tooling (H). Install the bolt that
holds pin (1) in the lift arms.
3. Use tooling (A) to install the bearing in the rear tilt lever. Install the bearing to a depth of .375
± .010 in. (9.53 ± 0.25 mm) below the surface of the lever. See SPECIAL INSTRUCTION Form
No. GMG00806 for the correct use of the pulling adapter in tooling (A).
4. Use tooling (B) to install the lip seal on each side of the lever. Install the seals with the lip away
from the bearing.
5. Fasten a hoist to the rear tilt lever. Put rear tilt lever (2) in position on the pin.
6. Install plate (3) and bolt (4) on the pin. Tighten the bolt to a torque of 200 ± 20 lb.ft. (270 ± 25
N·m).
7. Fasten a hoist to the tilt cylinder. Put the bore of tilt cylinder (5) in alignment with the bore of
the rear tilt lever. Install pin (6). Install the bolt and nut that hold pin (6) in the lever.
NOTE: If necessary, use tool (C) and a hammer to install the pin.
8. Use tooling (E) to install the bearing in each end of the front link assembly. Install the bearing
to a depth of .312 ± .010 in. (7.92 ± 0.25 mm) below the surface of the link assembly. See
tooling (E).
9. Use tool (D) to install two lip seals on each end of the front link assembly. Install a seal on each
side of the bearing with the lip away from the bearing.
10. Put the bore of front link assembly (9) in alignment with the bore in front tilt lever (8). Install
pin (7). Install the bolt and nut that hold pin (7) in the lever.
11. Fasten a hoist to the front tilt lever. Put front tilt lever (8) and front link assembly in position
on the lift arm as a unit. Install pin (10). Install bolt and nut that hold pin (10) in the lever. Lower
the front lever on to the lift arm.
NOTE: If necessary, use tool (C) and a hammer to install pin (10).
12. Use tooling (F) to install the bearing in each end of the rear link assembly. Install the bearings
to a depth of .312 ± .010 in. (7.92 ± 0.25 mm) below the surface of the link assembly. See
tooling (F).
13. Use tooling (D) to install two lip seals in each end of the rear link assembly. Install a seal on
each side of the bearing with the lip away from the bearing.
14. Fasten a hoist to the rear link assembly. Put rear link assembly (12) in position on the rear tilt
lever. Install pin (11). Install the bolt and nut that hold pin (11) in the rear tilt lever.
15. Fasten a hoist to the front tilt lever. Put the bore of rear link assembly (12) in alignment with
the bore in front tilt lever (8). Install pin (13). Install the bolt and nut that hold pin (13) in the front
tilt lever.
966C WHEEL LOADER 25U00001-01185 (MACHINE) POWERED BY 3306 ... Página 10 de 10
16. Use machine hydraulics to lift the lift arms until tooling (G) can be removed. Lower the lift
arms.
end by:
a) install bucket
b) install bucket positioner (right side tilt levers and link assemblies only)
Fechar o SIS
Tela anterior

Lift Arms
SMCS - 6119-11; 6119-12
Remove Lift Arms
start by:
a) remove tilt levers and link assemblies
1. Remove bolts (1) and nuts that hold pins (2) in the lift arms.
2. Remove pins (2) from the lift arms and lift cylinders.
NOTE: If necessary, use tooling (A) to remove pins (2).
3. Remove lift kickout bracket (3) and cam from the lift arms as a unit.
4. Remove bolts (4) and nuts that hold pins (5) in the front frame.
5. Fasten a hoist to the lift arms. Remove pins (5) from the lift arms and front frame.
NOTE: If necessary, use tooling (B) to remove pins (5).
6. Remove lift arms (6) from the front frame. The weight of the lift arms is 2300 lb. (1035 kg).
7. Remove four lip seals (7) (one from each side of the lift arm pin bores).
8. Use tooling (C) to remove bearing (8) from the lift arm pin bores. See SPECIAL
9. Remove eight lip seals (9) (one from each side of the bucket and front tilt lever pin bores).
10. Use tooling (D) to remove four bearings (10) from the bucket and front tilt lever pin bores. See
SPECIAL INSTRUCTION Form No. GMG00806 for the correct use of the pulling adapter.
Install Lift Arms
1. Use tooling (A) to install the bearings in the bucket and front tilt lever pin bores. Install the
bearings to a depth of .311 ± .059 in. (7.9 ± 1.5 mm) below the surface of the lift arms. See
tooling (A).
2. Use tooling (B) to install eight lip seals (one on each side of the bearing for the bucket and front
tilt lever pin bores). Install the seals with the lip away from the bearing.
3. Use tooling (C) to install the bearings in the lift arm pin bores. Install the bearings to a depth
of .374 ± .059 in. (9.5 ± 1.5 mm) below the surface of the lift arms. See SPECIAL
4. Use tooling (D) to install the lip seal on each side of the lift arm pin bores. Install the seals with
the lip away from the bearing.
5. Put 5P960 Multipurpose Type Grease in all the pin bores and on the lip of all the seals.
6. Fasten a hoist to the lift arms. Put lift arms (1) in position on the front frame.
7. Install pins (2) in the front frame and lift arms. Install the bolts and nuts that hold the pins in the
front frame.
NOTE: If necessary, use tool (E) and a hammer to install pins (2).
8. Install lift kickout bracket and cam on the lift arms as a unit.
9. Put the bores of the lift cylinders (4) in alignment with the bores in the lift arms. Install pins (3).
Install the bolts and nuts that hold the pins in the lift arms.
NOTE: If necessary, use tool (F) and a hammer to install pins (3).
end by:
a) install tilt levers and link assemblies
Fechar o SIS
Tela anterior

Lift Cylinders
SMCS - 5102-16; 5102-11; 5102-12; 5102-15
Remove Lift Cylinders
start by:
a) remove bucket
2. Remove sheets (2) and (3) and sheet assembly (1) from the front frame.
3. Remove the bolt and nut that holds pin (4) in the lift arm.
4. Remove pin (4) from the lift arm and lift cylinder. If necessary, use tooling (B) to remove pin
(4).
Release the pressure from the hydraulic system before any lines are
disconnected.
5. Disconnect hose assemblies (6) and (7) from the tube assemblies.
6. Remove tube assemblies (5) and (8) from the lift cylinder.
7. Disconnect grease lines (9) and (11) from the retainer assemblies and pull them clear of the lift
cylinder.
8. Remove bars (12) and two grease fittings (10) from the retainer assemblies.
9. Fasten a hoist to the lift cylinder. Use tooling (C) to remove retainer assemblies (13) from the
front frame.
10. Remove lift cylinder (14) from the machine. The weight of the lift cylinder is 345 lb. (155 kg).
11. Use tooling (D) to remove seals (15) and bearings (16) from the retainer assemblies.
12. Remove lip seals (17) from each side of the rod assembly.
13. Use tooling (E) to remove bearing (18) from the rod assembly. See SPECIAL INSTRUCTION
Form No. GMG00806 for the correct use of the pulling adapter in tooling (E).
Install Lift Cylinders
1. Use tooling (A) to install the bearing in the rod assembly. Install the bearing to a depth of .375
± .010 in. (9.53 ± 0.25 mm) below the surface of the rod assembly. See Form No. GMG00806 for
the correct use of the pulling adapter in tooling (A).
2. Use tooling (B) to install the lip seal on each side of the rod assembly. Install the seal with the
lip away from the bearing. Put 5P960 Multipurpose Type Grease on the lip of the seal and in the
bore of the bearing.
3. Lower the temperature of the bearings. Install bearings (1) with a press into the retainers to a
depth of .375 ± .010 in. (9.53 ± 0.25 mm) below the surface of the retainer.
4. Use tooling (B) to install the lip seal in the retainers. Install the seal with the lip away from the
bearing. Put 5P960 Multipurpose Type Grease on the lip of the seals and the bore of the bearings.
5. Fasten a hoist to the lift cylinder. Put lift cylinder (2) in position in the front frame.
6. Install retainer assemblies (3) in the frame and on the lift cylinder.
7. Install two grease fittings (5) and bars (7) on the retainer assemblies.
8. Connect grease lines (4) and (6) to the retainer assemblies.
9. Install tube assemblies (8) and (11) on the lift cylinder.
10. Connect hose assemblies (9) and (10) to the tube assemblies.
11. Put the bore of lift cylinder (2) in alignment with the bores in the lift arm. Install pin (12). If
necessary, use tool (C) and a hammer to install pin (12). Install the bolt and nut that hold the pin in
the lift arm.
12. Install sheet assembly (13) and sheets (14) and (15) on the front frame.
13. Use machine hydraulics to lift the arms until tooling (D) can be removed. Lower the lift arms.
end by:
a) install bucket
Disassemble Lift Cylinders
start by:
a) remove lift cylinders
1. Put the lift cylinder in position on tooling (A) as shown.
2. Remove bolts (2). Use tooling (A) to remove cylinder assembly (1) from the rod assembly.
3. Use tooling (B) to remove the nut from the rod assembly. Remove piston (3) and head (4) from
the rod assembly.
4. Remove wear ring (5) and seal assembly (6) from the piston.
5. Remove lip seal (7) and seals from the bore of the head. Remove the O-ring seal and back-up
ring from the outside diameter of the head.
Assemble Lift Cylinders
1. Install the seals in the bore of the head. Install seal (3) with the lip toward the inside. Use
tooling (F) to install lip seal (2) with the lip toward the outside.
2. Install O-ring seal (1) and back-up ring on the outside diameter of the head. Put clean hydraulic
oil on all the seals.
3. Put tool (A) in position on the rod assembly as shown. Install head (4) on the rod assembly.
Remove tool (A).
4. Install wear ring and seal assembly on the piston. Use tool (B) to install the seal assembly on
the piston. See SPECIAL INSTRUCTION Form No. FM055100 for the use of tool (B).
5. Install piston (7) on the rod assembly.
6. Put clean hydraulic oil on the threads of the nut. Install nut (5). Use tooling (C) to tighten the
nut to a torque of 2000 ± 200 lb.ft. (2700 ± 270 N·m).
7. Put tool (D) in position on the piston as shown. Use tooling (E) to install the cylinder assembly
on the rod assembly.
8. Install bolts (8) in the head. Tighten the bolts to a torque of 420 ± 60 lb.ft. (570 ± 80 N·m).
NOTE: Rod (6) must be fully extended when bolts (8) are tightened.
end by:
a) install lift cylinders
Fechar o SIS
Tela anterior

Tilt Cylinders
SMCS - 5104-16; 5104-11; 5104-12; 5104-15
Remove Tilt Cylinders
start by:
a) remove bucket
b) remove bucket positioner (right side tilt cylinder only)
c) remove bucket positioner master cylinder (right side tilt cylinder only)
Release the pressure from the hydraulic system before any lines are
disconnected.
2. Disconnect hose assemblies (1) from the tilt cylinder.
3. Disconnect wire (2) from the lamp assembly.
4. Remove bolt (3) and nut. Remove lamp assembly and bracket (4). Pull wire (2) and clip clear of
the tilt cylinder.
5. Fasten a hoist and tool (B) to the tilt cylinder as shown. Fasten a hoist to lever (6) and link
assembly.
6. Remove the bolt and nut that hold pin (7) in position. Remove pins (5) and (7).
NOTE: If necessary, use tooling (C) to remove pin (7).
7. Remove tilt cylinder (8). The weight of the tilt cylinder is 215 lb. (97 kg).
8. Lower lever (6) and link assembly on to the lift arm.
9. Remove lip seals (9) from each side of the rod assembly and cylinder assembly.
10. Use tooling (D) to remove bearings (10) from the rod assembly and cylinder assembly. See
tooling (D).
Install Tilt Cylinders
1. Use tooling (A) to install the bearing in the rod assembly and cylinder assembly to a depth
of .375 ± .010 in. (9.53 ± 0.25 mm) below the surface of the rod assembly and cylinder assembly.
See SPECIAL INSTRUCTION Form No. GMG00806 for the correct use of the pulling adapter in
tooling (A).
2. Use tooling (B) to install the lip seals in each side of the rod assembly and cylinder assembly.
Install the seals with the lip away from the bearing. Put 5P960 Multipurpose Type Grease in all
pin bores and on the lips of the seals.
3. Fasten a hoist to lever (2) and link assembly. Put lever and link assembly in position as shown.
4. Fasten a hoist and tool (C) to the tilt cylinder. Put tilt cylinder (1) in position on the frame and
lift arm.
5. Put the bores of the tilt cylinder in alignment with the bores of the frame and tilt lever. Install
pins (3) and (4). Make sure the holes in the pins are in alignment with the holes in the frame and
lever. Install the bolt and nut in pin (4) and lever.
NOTE: If necessary, use tool (D) and a hammer to install pin (4).
6. Put lamp assembly and bracket (7) and wire (6) and clip in position on the frame. Install bolt (5)
and nut that holds the clip, bracket (7) and pin (3) in the frame.
7. Connect valve (6) to the lamp assembly.
8. Check the O-ring seals for damage or wear. If necessary, make a replacement. Connect hose
assemblies (8) to the tilt cylinder.
9. Use machine hydraulics to lift the arms until tooling (E) can be removed. Lower the lift arms.
end by:
a) install bucket
b) install bucket positioner (right side tilt cylinder only)
c) install bucket positioner master cylinder (right side tilt cylinder only)
Disassemble Tilt Cylinders
start by:
a) remove tilt cylinders
1. Remove the tube assemblies from the tilt cylinder. Put the tilt cylinder in position on tooling
(A).
2. Remove the bolts that hold the head to the cylinder assembly. Use tooling (A) to remove the
cylinder assembly from the rod assembly.
3. Use tooling (B) to remove the nut from the rod assembly.
4. Remove piston (1) and head (2) from the rod assembly.
5. Remove seal assembly (3) and wear ring (4) from the piston.
6. Remove lip seal (5) and two seals from the bore of the head. Remove the O-ring seal and back-
up ring from the outside diameter of the head.
Assemble Tilt Cylinders
1. Put tool (A) in position on the rod assembly as shown.
2. Install the two seals in the bore of the head. Install the large seal with the lip toward the inside
of the head.
3. Use tooling (B) to install the lip seal in the head with the lip toward the outside.
4. Install O-ring seal (1) and back-up ring on the outside diameter of the head. Put clean hydraulic
oil on all the seals.
5. Put tool (A) in position on the rod assembly as shown. Install head (2) on the rod assembly.
Remove tool (A).
6. Install wear ring and seal assembly on the piston. Use tool (C) to install the seal assembly on
the piston. See SPECIAL INSTRUCTIONS Form No. FM055100 for the use of tool (C).
7. Install piston (4) on the rod assembly.
8. Put clean hydraulic oil on the threads of the nut. Install nut (3). Use tooling (D) to tighten the
nut to a torque of 400 ± 40 lb.ft. (540 ± 55 N·m). Put a mark on the nut and rod assembly and
tighten the nut another 31° ± 2.5°.
9. Put tool (E) in position on the seal assembly of the piston.
10. Use tooling (F) to install the cylinder assembly on rod assembly (6).
11. Install bolts (5) that hold the head to the cylinder assembly. Tighten the bolts to a torque of
420 ± 60 lb.ft. (570 ± 80 N·m).
NOTE: Make sure rod (6) is fully extended when bolts (5) are tightened.
12. Install the tube assemblies on the tilt cylinder.
end by:
a) install tilt cylinders

REMOÇÃO - INSTALAÇÃO DESMONTAGEM - MONTAGEM - Caçamba e Cilindros

Uploaded by

Copyright:

Available Formats

You might also like

REMOÇÃO - INSTALAÇÃO DESMONTAGEM - MONTAGEM - Caçamba e Cilindros

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

REMOÇÃO - INSTALAÇÃO DESMONTAGEM - MONTAGEM - Caçamba e Cilindros

Uploaded by

Copyright:

Available Formats

966C WHEEL LOADER 25U00001-01185 (MACHINE) POWERED BY 3306 EN...

produtos: WHEEL LOADER

1. Make sure the bucket is flat on the floor.

produtos: WHEEL LOADER

Remove Bucket Positioner

Install Bucket Positioner

4. Make an adjustment to the bucket positioner. See TESTING AND ADJUSTING.

produtos: WHEEL LOADER

Bucket Positioner Master Cylinder

Remove Bucket Positioner Master Cylinder

1. Disconnect tubes (1) from the bucket positioner master cylinder.

Install Bucket Positioner Master Cylinder

2. Connect tubes (3) to the bucket positioner master cylinder.

Disassemble Bucket Positioner Master Cylinder

a) remove bucket positioner master cylinder

1. Remove cover (1) from valve body.

2. Remove bolt (2) from valve body.

4. Remove seal (7) from valve body.

5. Remove check valve (5) and gasket.

Assemble Bucket Positioner Master Cylinder

1. Inspect seals and install new seals as needed.

2. Install check valve (1) and gasket.

3. Install seal in valve body with tooling (A).

4. Install spring (3), retainer, cup and piston (2).

5. Install bolt that holds the piston in the valve body.

a) install bucket positioner master cylinder

produtos: WHEEL LOADER

Tilt Levers And Link Assemblies

Remove Tilt Levers And Link Assemblies

Install Tilt Levers And Link Assemblies

1. Put 5P960 Multipurpose Type Grease in all pin bores.

produtos: WHEEL LOADER

Remove Lift Arms

a) remove tilt levers and link assemblies

NOTE: If necessary, use tooling (A) to remove pins (2).

NOTE: If necessary, use tooling (B) to remove pins (5).

Install Lift Arms

a) install tilt levers and link assemblies

produtos: WHEEL LOADER

Remove Lift Cylinders

Install Lift Cylinders

8. Connect grease lines (4) and (6) to the retainer assemblies.

9. Install tube assemblies (8) and (11) on the lift cylinder.

Disassemble Lift Cylinders

a) remove lift cylinders

1. Put the lift cylinder in position on tooling (A) as shown.

Assemble Lift Cylinders

5. Install piston (7) on the rod assembly.

a) install lift cylinders

produtos: WHEEL LOADER

Remove Tilt Cylinders

b) remove bucket positioner (right side tilt cylinder only)

2. Disconnect hose assemblies (1) from the tilt cylinder.

3. Disconnect wire (2) from the lamp assembly.

NOTE: If necessary, use tooling (C) to remove pin (7).

8. Lower lever (6) and link assembly on to the lift arm.

Install Tilt Cylinders