TSM 120L & 150L & 200L & 300L

THERMOSIPHON
SYSTEMS
INSTALLATION INSTRUCTIONS MANUEL
for (PERFIL ALTO & PERFIL BAJO)

Solimpeks Enerji San. ve Tic. A.Ş.

Fevzi Çakmak Mah.
10753. Sok. No: 3/A
42050 Karatay /Konya
Tel: 444 06 02 Faks: 444 06 08
www.solimpeks.com
info@solimpeks.com
 TECHNICAL DATA OF BOILER

Specification TSM 120L TSM 150L TSM 200L TSM 300L

ST 37-Sheet , CR Ni ST 37-Sheet , CR Ni ST 37-Sheet , CR Ni ST 37-Sheet , CR Ni
stainless steel stainless steel stainless steel stainless steel
Boiler flexible heat exchanger flexible heat exchanger flexible heat exchanger flexible heat exchanger

Capacity 120 lt/day 150 lt/day 200 lt/day 300 lt/day

Overlay Electro static painted steel Electro static painted steel Electro static painted steel Electro static painted steel

Insulation PU / 50 mm, 42 density PU / 50 mm, 42 density PU / 50 mm, 42 density PU / 50 mm, 42 density

Extra Heater – optional 2000 W. Heater 2000 W. Heater 2000 W. Heater 2000 W. Heater

Net Weight 40 kg 45 kg. 65 kg. 82 kg.

Full Weight 160 kg. 195 kg. 240 kg. 332 kg.

Working Pressure 6 bar 6 bar 6 bar 6 bar

TECHNICAL DATA OF COLLECTORS

Spesification / Type Wunder ALS 1809 Wunder ALS 2110 Wunder ALS 2512 Wunder ALS 2110 (2 pcs)
Dimensions 1927 x 927 x 90 mm 1988 x 1041 x 90 mm 1988 x 1218 x 90 mm 1988 x 1041 x 90 mm
Electrostatic Painted Electrostatic Painted Electrostatic Painted Electrostatic Painted
Casing Material
Aluminium Case Aluminium Case Aluminium Case Aluminium Case
Weight 34 kg 37,2 kg 44 kg 37,2 kg
EPDM & Silicone & EPDM & Silicone & EPDM & Silicone & EPDM & Silicone &
Sealing Material
ALUMINUM FRAME ALUMINUM FRAME ALUMINUM FRAME ALUMINUM FRAME
Gross Area 1.79 m2 2.07 m2 2.42 m2 2.07 m2
Aperture Area 1.62 m2 1.92 m2 2.24 m2 1.92 m2
Absorber Area 1.62 m2 1.90 m2 2.23 m2 1.90 m2
Absorber Material Alu-Selective Coated Alu-Selective Coated Alu-Selective Coated Alu-Selective Coated
Absorptance 95% 95% 95% 95%
Emittance 3% 3% 3% 3%
Welding Method Laser welding Laser welding Laser welding Laser welding
Diameter of Absorber
8 mm 8 mm 8 mm 8 mm
Tube
Diameter of Header
18 mm 18 mm 18 mm 18 mm
Tube
Number of Tubes 9 10 12 9
Low Iron Tempered Low Iron Tempered Low Iron Tempered Low Iron Tempered
Glass Material
Glass Glass Glass Glass
Transmittance of
91% 91% 91% 91%
Glass
Thickness of Glass 4 mm 4 mm 4 mm 4 mm
Insulation Material High Density Rock wool High Density Rock wool High Density Rock wool High Density Rock wool
Density of wool 50 Kg/m3 50 Kg/m3 50 Kg/m3 50 Kg/m3
0 0 0 0
1000 W/m_and 30 C 203 C 203 C 203 C 203 0C
Max. Operation
10 bar 10 bar 10 bar 10 bar
Pressure
Test Pressure 20 bar 20 bar 20 bar 20 bar
Pressure Loss 1.6 bar 1.6 bar 1.8 bar 1.6 bar
Embossed - finished Embossed - finished Embossed - finished Embossed - finished
Back Sheet
Aluminium Aluminium Aluminium Aluminium
Mounting Mode onto-roof, flat roof onto-roof, flat roof onto-roof, flat roof onto-roof, flat roof

2
PRODUCT RANGE

Solimpeks thermosiphon systems are available in the following models:

• TSM 120, 150

• TSM 200, 300

WARRANTY
Solimpeks guarantees the collectors integrated in the system for 10 years and guarantees the boilers for 6 years.
In this document the following symbols
will be found:

ATTENTION: for actions that demand

particular caution and preparation

FORBIDEN: for actions that MUST BE

NOT executed
GENERAL WARNINGS
If any leakage appears from the tank
or the collector, cut off the main The solar system you have just
electrical supply and contact received must be in perfect
immediately with your local dealer. condition. If you notice a defec
contact with your local dealer
The solar system must be protected
against freezing by a thermal fluid, The solar system must be installed
that is suitable for solar thermal by a professional installer.
systems.

Verify the minimum temperature

which can appear in the installation
place and fill in the right quantity of
thermal fluid (for example -20 C
requires 40% propylenglycol to
water).

This document is part of the solar

system and must be kept in good
condition. In case it gets destroyed
or lost, contact with your local dealer
for replacing it.
FUNDAMENTAL RULES OF EMERGENCY
It is forbidden to through, to allow
It is forbidden to install the solar evaporation, or children to reach the
system on the tile or flat roof without thermal fluid that is not necessary
following the general labor rules. any more.

It is forbidden not to adjust the safety It is forbidden to intercept or tap the

valves and not check for their correct close circuit of the solar system
function

It is forbidden to make any change to

the solar system, to it’s components
or replace parts of the system
without the prior confirmation of
Solimpeks.

SYSTEMS DESCRIPTION
The thermosiphon system is a natural circulation system which produces hot water for domestic use. The system
contains all the necessary equipment to function. These are:

-The collector (s)

-The solar tank 3
-The support structure
-The assembly kit
ASSEMBLY KIT COMPOSITION

QUANTITIES QUANTITIES
FOR FLAT ROOF FOR ONTO ROOF
CODE DESCRIPTION PICTURE
TSM200 TSM200 TSM200 TSM200
TSM300 TSM300
TSM300 TSM200
12/15 0
45-500 35-400 15 0 12 0

HA-0346 Plug ¾’’, Male 2 2 2 2 2 2 2 2

HA-0345 Plug X ¾’’, Female 2 2 2 2 2 2 2 2

HA-0393 Cable Tie, 450 X 4,8mm 1 1 1 1 1 1 1 1

TI-0293 Safety valve ½”, 3 bars 1 1 1 1 1 1 1 1

Reducing nipple ,
TI-0302 1 1 1 1 1 1 1 1
¾” Male/ ½”Male

TI-0292 Nipple,¾" 3 3 3 3 3 3 3 3

TI-0306 Connection, T, ¾" 1 1 1 1 1 1 1 1

ASSEMBLY KIT COMPOSITION

QUANTITIES QUANTITIES
FOR FLAT ROOF FOR ONTO ROOF
CODE DESCRIPTION PICTURE
TSM200 TSM200 TSM200 TSM200 TSM300
TSM300 TSM200 TSM300
45-500 35-400 15 0 12 0 12 0-15 0

Flexible connection, 2970mm - - - - - - - 1

Flexible connection, 2170mm - - - 1 - - - -

Flexible connection, 440mm 1 - - - 1 - - -

Flexible connection, 550mm - - 1 - - - 1 -

Flexible connection, 2010mm 1 - - - 1 - - -

YA-0694
Flexible connection, 370mm - 1 - - - 1 - -
Flexible connection, 2120mm - - 1 - - - 1 -
Flexible connection, 2030mm - 1 - - - 1 - -
Flexible connection, 610mm - - - 1 - - - -

Flexible connection, 2310mm - - - - - - - 1

OPTIONAL

TI-0314 Expansion Tank, 8 Lt 1 1 - 1 1 1 - -

Expansion Tank, 12 Lt
TI-0065 - - 1 - - - 1 1

TI-0299 Automatic Air Vent ½” 1 1 1 1 1 1 1 1

TI-0079 Thermostat 1 1 1 1 1 1 1 1

TI-0080 Heater 1 1 1 1 1 1 1 1

TMA-012 Pressure reducer valve 1 1 1 1 1 1 1 1

HA-0255 Ring 6 6 8 6 6 6 8 8
 TSM 120, 150, 200L
TI-0293

TI-0302

HA-0346

TI-0292
TI-0292 TI-0306

YA-0..

TI-0292

HA-0345

HA-0345

YA-0..

6
NEW KIT DESIGN
ASSEMBLY KIT COMPOSITION

. TSM 120, 150, 200L

PART CODE DESCRIPTION

1 HA-0346 Plug ¾’’, Male
2 TI-0292 Nipple,3/4"
3 TI-0373 Valve, Safety, 4 bar, 1/2 ", the MSV / E (0207540)
4 TI-0302 Reducing nipple , ¾” Male/ ½”Male
5 TI-0306 Connection, T, 3/4"
6 HA-0345 End Cap 3/4" Female
7 YFX-0.. Flexible connection,
8 YFX-0.. Flexible connection,

3
1
4

2 2

2
5
TANK

6 1

COLLECTOR

7
TSM 300
TI-0293

TI-0302

TI-0292
TI-0292 TI-0306

HA-0346

YA-0..

HA-0345

TI-0292

YA-0215
HA-0345

YA-0..

8
NEW KIT DESIGN
ASSEMBLY KIT COMPOSITION

. TSM 300

PART CODE DESCRIPTION

1 HA-0346 Plug ¾’’, Male
2 TI-0292 Nipple,3/4"
3 TI-0373 Valve, Safety, 4 bar, 1/2 ", the MSV / E (0207540)
4 TI-0302 Reducing nipple , ¾” Male/ ½”Male
5 TI-0306 Connection, T, 3/4"
6 HA-0345 End Cap 3/4" Female
7 YFX-0.. Flexible connection,
8 YFX-0.. Flexible connection,
9 YFX-0.. Flexible connection,

3
1 4

2 2

2
5
TANK

6 7

COLLECTOR COLLECTOR

9
 IDENTIFICATION

Solimpeks thermosiphon systems are identified by the stickers on the sides of the the collector. On these stickers all
the details of the system are written. The information provided on the stickers are important for the future
identification of the system.

Removing the stickers will make the future identification difficult and will cause problems for the
service and warrantee procedure.

MOVING THE PRODUCT

Solimpeks’s thermosiphon system is well packaged in a way that the components will be delivered in good condition.
The packaging of the components should be removed at the place which will be installed.
Before removing the packaging make a final inspection of the system and count the components that were delivered.
Make sure that they are according to the assembly kit composition table.

The installer should follow all the safety rules.

Do not stand on the packed components. There is a possibility to cause a serious damage.

ASSEMBLYING THE SYSTEM

General directions

Assembly directions Risk during filling in the thermal fluid

The assembly of the thermosiphon system
must be done by a specialized technician. All
the components of the solar system are
included in the packaging, as described in a
previous table.
Before the assembly of the thermosiphon
system check:
a.The good condition of all the components.
b.The exact position of the system and the right
orientation.
In windy or snowy places, extra care must be
taken for these conditions. For further advice,
contact the company.
The filling-in procedure must be done in
a time that the sun radiation is not very
strong.
The thermal fluid must be mixed with
water in a specific quantity.
In case of cleaning internally the system
with water, take care that no quantity of
water remains inside the collector. This
will freeze and cause permanent
damage. The collector must be always
filled in with anti freeze liquid.

10
SYSTEM DIMENSIONS and WEIGHT

FLAT ROOF

BOILER COLLECTOR MOUNTING KIT

Empty Weight (kg)
Dimensions Dimensions Weight
Model Weight Model Unit
(mm) (mm) (kg)
(kg) 35° 40° 45° 50°

TSM 120 Ø 540 x 951 40 ALS1809 1927 X 927 X 90 1

TSM 150 Ø 540 x 1066 45 ALS2110 1988 X 1041 X 90 1
TSM 200 Ø 540 x 1200 65 ALS2512 1988 X 1218 X 90 1 43 44,7 45,5 46,8 47,4
TSM 300 Ø 540 x 1725 82 ALS2110 1988 X 1041 X 90 2 74,8 49 49,8 51 51,7

ONTO ROOF

BOILER COLLECTOR MOUNTING KIT

Empty Weight (kg)
Dimensions Dimensions Weight
Model Weight Model Unit
(mm) (mm) (kg)
(kg) 0° 12° 15°

1927 X 927 X
TSM 120 Ø 540 x 951 40 ALS1809 1
90
TSM 150 Ø 540 x 1066 45 ALS2110
1988 X 1218 X
TSM 200 Ø 540 x 1200 65 ALS2512 1 43 24 36 36,5
90
1988 X 1041 X
TSM 300 Ø 540 x 1725 82 ALS2110
90
2 74,8 27 39,5 40 11
 ASSEMBLING THE SUPPORT BASE FOR FLAT ROOF
(PERFIL BAJO)

Shadow line

MODEL
LENGTH
TSM 200 & TSM 300
B A x 1,85
C D x 1,50
35° 1475 mm
40° 1625 mm
D
45° 1739mm
50° 1878 mm
35° 2200 mm
40° 2130 mm
E
45° 2055 mm
50° 1975 mm
12
 ASSEMBLING THE SUPPORT BASE FOR FLAT ROOF
(PERFIL BAJO)

1R 2R

1L 2L

Tank Holder Aluminum profile 3R

Nut Screw Mounting Shoe

13
 ASSEMBLING THE SUPPORT BASE FOR FLAT ROOF
(PERFIL BAJO)

14
 ASSEMBLING THE SUPPORT BASE FOR FLAT ROOF
(PERFIL BAJO)

2
1R

2R
3R

1 Screw
Part Name Quantity
29
3
2 Nut 29
3 Tank Holder 2
4 Aluminum Profile 30 x 30 2
5 Mounting Shoe 230 X 40 X 40 4

2 screwed pieces Quantity

3R 30 X 5 mm 1 1L
2060 X 40 X 40 mm 1
1R
460 X 40 X 40 mm 1
2060 X 40 X 40 mm 1
1L
460 X 40 X 40 mm 1
3 screwed pieces
2415 X 40 X 40 mm 1
2R 1080 X 40 X 40 mm 1
700 X 40 X 40 mm
2415 X 40 X 40 mm
1
1
2L
2L 1080 X 40 X 40 mm 1
700 X 40 X 40 mm 1

40°

15
 Flat - Roof
Mounting Kit 200
(PERFIL ALTO)

Solimpeks Solar Energy Corp. Flat - Roof

Fevzi Çakmak Mah. Ankara Cad. 10753 Sk.
No:3 Mounting Kit
Karatay / Konya / TURKEY
Tel: +90.444.06.02 Manual
Fax: +90.444.06.08
www.solimpeks.com For 1 Collector
info@solimpeks.com
With TSM 200 Tank
 Flat - Roof
Mounting Kit 200
(PERFIL ALTO)

1 Collector
Model Aluminum profile dimensions No Unit Dimensions
(mm) 1 2470 X 40 X 40 mm
2510 1041 x 30 x 30 1L 1 1310 X 40 X 40 mm
2108 1041 x 30 x 30
1 825 X 30 X 30 mm
1808 927 x 30 x 30
1 2470 X 40 X 40 mm
1R 1 1310 X 40 X 40 mm
1 825 X 30 X 30 mm
3R 1 2 screwed pieces of 30 X 5 mm
5 4 2 See Aluminum profile dimensions table
5 2 Tank holder
Screw 23 M8 X 20
Nut 23 M8
5 Mounting
4 230 X 40 X 40
Shoe
Screw

N
U
Screw N T
UT

1
L
1
R
3R
4
 Flat - Roof
Mounting Kit 300
(PERFIL ALTO)

Solimpeks Solar Energy Corp.

Flat - roof
Fevzi Çakmak Mah. Ankara Cad. 10753 Sk.
No:3 Mounting Kit
Karatay / Konya / TURKEY
Tel: +90.444.06.02 Manual
Fax: +90.444.06.08
www.solimpeks.com
info@solimpeks.com
For 2 Collectors
With TSM 300 Tank
 Flat - Roof
Mounting Kit 300
(PERFIL ALTO)

2 Collector
Model Aluminum profile dimensions No Unit Dimensions
(mm) 1 2470 X 40 X 40 mm
2108 1940 x 30 x 30 1L 1 1310 X 40 X 40 mm
1808 1940 x 30 x 30 1 825 X 30 X 30 mm
1 2470 X 40 X 40 mm
1R 1 1310 X 40 X 40 mm
1 825 X 30 X 30 mm
3R 1 2 screwed pieces of 30 X 5 mm
5
4 2 See Aluminum profile dimensions table
5 2 Tank holder
Screw 23 M10 X 20
Nut 23 M10
Mounting
4 230 X 40 X 40
5 Shoe
Screw

N
U
Screw N T
UT

1
L
3R 1
R
4
ASSEMBLING THE SUPPORT BASE FOR ONTO ROOF
(PERFIL BAJO & PERFIL ALTO)

20
 ASSEMBLING THE SUPPORT BASE FOR ONTO ROOF
(PERFIL ALTO)
7

Part Name Quantity 5

Support (Stainless
1 2
Steel)
2 Support (Black Painted) 4
2 3 8 x 60 Wood Screw 18
4 1 Screw 6
5 Screw 4
6 Nut 10
7 Tank Holder 2
1L 2415 X 40 X 40 mm 1
3 1R 2415 X 40 X 40 mm 1
8 Aluminum Profile 2 1

4 8
1L

3
6 5

8 1R

21
21
 ASSEMBLING THE SUPPORT BASE FOR ONTO ROOF
(PERFIL BAJO)
Part Name Quantity
1 Support (Stainless Steel) 2
7 2 Support (Black Painted) 4
Installation of collector 3 8 x 60 Wood Screw 18
4 1Screw 6
at 12° + roof angle 5 Screw 12
4 6 Nut 18
7 Tank Holder 2
2415 X 40 X 40 mm 1
1L 2060 X 40 X 40 mm 1
460 X 40 X 40 mm 1
2415 X 40 X 40 mm 1
1R 2060 X 40 X 40 mm 1
460 X 40 X 40 mm 1
8 Aluminum Profile 2
1

3
4
2 8

1L 1
5

6
2 1R

Profile dimensions listed on 1L and 1R will enable position of the

collector to add 12° on the roof angle.

22
 ASSEMBLING THE SUPPORT BASE FOR ONTO ROOF
(PERFIL BAJO)
Part Name Quantity
1 Support (Stainless Steel) 2
7 2 Support (Black Painted) 4
Installation of collector 3 8 x 60 Wood Screw 18
4 1Screw 6
at 15° + roof angle 5 Screw 12
4 6 Nut 18
7 Tank Holder 2
2415 X 40 X 40 mm 1
1 L 2060 X 40 X 40 mm 1
540 X 40 X 40 mm 1
2415 X 40 X 40 mm 1
1R 2060 X 40 X 40 mm 1
540X 40 X 40 mm 1
8 Aluminum Profile 2
1

3 4

2 8

1L 1
5

6
2 1R

Profile dimensions listed on 1L and 1R will enable position of the

collector to add 15° on the roof angle.

23
 HYDRAULIC CONNECTIONS
Inside the support base’s carton box there
are all the necessary components to
connect the solar system.

The 6 bars safety valve is connected to the

“COLD WATER”. This tube is indicated by
a blue ring.

To connect the collector with the tank it

needs the two inox flexible tubes (photo 1).

Photo 1 The short tube is used to connect the up- Photo 2

right tube of the collector with the “SOLAR
FLOW” inlet, which is indicated by a red
plastic ring (Photo 2).

The second tube (long) is used to connect

the down-left tube of the collector with the
“SOLAR RETURN” which is indicated by a
blue plastic ring (Photo 3).

To the rest of the collector’s tubes adapt

the brass connectors with the plugs.

ATTENTION: For two collectors models,

the two collectors must be connected
together with the Ø22 X Ø22 unions.
Photo 3
The “HOT WATER” outlet is connected to
the house consumption.
ELECTRICAL ELEMENT (optional)

In order to connect the electrical element :

-Unscrew and remove the external cover from the solar tank.
-In models that the electrical element is not standard, the tap
should be removed and adapt the electrical resistance.
-Set the thermostat at the desired temperature. Safety button
Thermostat

A certified electrician must do all electrical connections.

All the connections should be done according to the following
diagram.

ATTENTION: The connection must be done on the

thermostat - NOT directly on the resistance by bypassing
the thermostat. Ph N

The electrical resistance must be connected to the electrical

main, via a dual pole cut-off switch. The distance that
separates the connections must be AT LEAST 3mm wide.

FILL-IN THE SYSTEM

At the upper part of the tank, there are two openings. One of them is for filling-in the thermal
liquid and the other is the exit of the air during the fill-in procedure.

In one of them adapt the safety valve and to the other ,a plug.
24
 THERMAL FLUID

Before using the system it is very important to do the

The system must be always full of thermal
following actions.
fluid. The percentage of it should be:
TEST AND FINAL CHECK PERCENTAGE TEMPERATURE C
Check all the pipes of the system for their right %
positioning and that everything seems correct. Check 5 -2
that the brass fittings and the connectors are tightened. 10 -4
15 -5
THERMAL FLUID
25 -10
The system should be filled with one liter of
30 -14
PROPYLENE GLYCOL 1,2 . This thermal fluid is used
to protect the system against freezing. 35 -17
The thermal fluid must be mixed with water in a 40 -22
percentage that is necessary to protect the system. 50 -32
60 -49
80 -57
This thermal fluid is for solar applications. All of its
characteristics are indicated for this purpose.
The connection tubes must be well-
isolated.
The thermal fluid is non-toxic liquid.
The filling-in of the system must be
very slow in order to allow the air to
Do not use any automatic fill-in system.
be removed from the closed loop.

The closed loop must not be under

pressure.

BEFORE USING THE SYSTEM

Before using the system make a final check.

Open all the valves and check for any kind of leakage. Repeat the inspection after 30 minutes.

If any leakage appears contact the installer immediately.

25
MAINTENANCE

Once installed the solar water heater is functioning properly without

any further action from your side. You just enjoy the hot water that
the Solimpeks solar water heater is providing you.

When you do not use the solar water heater, during the
summer period, cover the collector (s) with a non-transparent
cover.
A normal solar water heater must be serviced every year (the
first service after 2 years). Attend to your local authorized
dealer.
Inspect the glasses of the heater, periodically. Clean them if
there is dust on them. This will keep the efficiency of the
system at high levels.

Any maintenance action executed by a non qualified person it

is prohibited.

CHECK

To complete the installation, please check the following

actions:

DESCRIPTION OK

Collector’s circuit

Verification of safety valves

Verification of connection tubes

Verification of any kind of leakage

Verification of the electrical connection

Verification of the stability of the support base

Verification that all the bolts and nuts are tightly screwed.

TROUBLESHOOTING

PROBLEM DESCRIPTION CAUSE ACTION

Low quantity of thermal fluid Fill-in thermal fluid

Low efficiency of the system
Leakage from the connection tubes Tight the connectors

Dirty glass covers Clean the glass covers

Leakage from the 6 bars safety High main pressure Install a pressure reducer
valve

26
27
28
Solimpeks Enerji San. ve Tic. A.Ş.
Fevzi Çakmak Mah.
10753. Sok. No: 3/A
42050 Karatay /Konya
Tel: 444 06 02 Faks: 444 06 08
www.solimpeks.com
info@solimpeks.com