Risk Assessment Sheet

LPG/C “ LYNE ”

Code: OFF-AMM-APP-25Mar06-144756 Date: 29/NOV/2012

Operation Group: AUXILIARY MACHINERY MAINTENANCE
Task: Purifier overhaul (AMM00015)
(AMM)
Checklist:
Initial Risk Existing Control / Safeguards Final Risk
Hazard Additional
Hazard Consequences Risk Risk Reference To Precautions to Risk Risk
ID Sev. Freq. Sev. Freq. Measures
Category Ranking Procedure be taken Category Ranking
Improper tools / People 3 4 MEDIUM People 3 3 MEDIUM
Damage to Environment 1 1 LOW Environment 1 1 LOW
mishandling of tools / COSWP 20.2, Use correct tools
1 equipment, injury
sharp cleaning Property 3 2 MEDIUM SM 10.6 for the job Property 3 1 LOW
or accidents
equipment Business 1 1 LOW Business 1 1 LOW
Damage to People 3 2 MEDIUM People 3 1 LOW
Use only genuine
Purifier, repeated Environment 1 1 LOW Maker's Environment 1 1 LOW
Use of incorrect spare-parts
2 maintenance, service
materials and spares Property 3 2 MEDIUM supplied by the Property 3 1 LOW
delays, injury &/or manual
Business 1 1 LOW maker Business 1 1 LOW
accidents
People 3 2 MEDIUM Do not attempt to People 3 1 LOW
Machine part Warning
Damage to Environment 1 1 LOW loosen any part till Environment 1 1 LOW
loosened before the notice,
3 equipment, injury the purifier has
purifier has stopped Property 3 2 MEDIUM Maintenance Property 3 1 LOW
&/ or accidents come to complete
completely Business 1 1 LOW manual Business 1 1 LOW
stop.
People 3 2 MEDIUM Brake must be People 3 1 LOW
Environment 1 1 LOW applied after Environment 1 1 LOW
Warning
Brake not applied switching off to
Damage to purifier Property 3 2 MEDIUM notice, Property 3 1 LOW
4 after switching off the avoid undue
due to vibrations Maintenance
purifier motor supply vibrations &
Business 1 1 LOW manual
resultant damage Business 1 1 LOW
to purifier
5 Purifier not isolated Oil spill, clean up People 3 2 MEDIUM COSWP Shut relevant People 3 1 LOW
from FO/ DO/ LO operation, delays, Environment 1 1 LOW 22.6.1 valves to isolate Environment 1 1 LOW
systems Fire hazard, Injury the purifier
Property 3 2 MEDIUM Property 3 1 LOW

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 Business 1 1 LOW Business 1 1 LOW
or accident
People 3 2 MEDIUM People 3 1 LOW
Damage to Environment 1 1 LOW Block power Environment 1 1 LOW
Purifier starting not COSWP
6 equipment, Injury supply, Post
blocked/ isolated Property 3 2 22.4.1
MEDIUM Property 3 1 LOW
or accident warning notice
Business 1 1 LOW Business 1 1 LOW
Damage to People 3 2 MEDIUM After completion, People 3 1 LOW
Machinery Environment 1 1 LOW Test run the Environment 1 1 LOW
Purifier not tested to Maker's
Repeated purifier to confirm
7 satisfactory operation Property 3 2 service
MEDIUM Property 3 1 LOW
maintenance, intactness &
after overhaul manual
Undesirable Business 1 1 LOW reliability of Business 1 1 LOW
delays operation
People 2 3 LOW People 2 2 LOW
Burn injury & Environment 1 1 LOW SM 3, Wear PPE, Environment 1 1 LOW
8 Touching hot parts
accident Property 1 1 LOW COSWP 4 exercise due care Property 1 1 LOW
Business 1 1 LOW Business 1 1 LOW
People 2 2 LOW Handle / transport People 2 1 LOW
Environment 1 1 LOW with due care to Environment 1 1 LOW
Improper handling Damage to parts, avoid accidental
Property 3 2 MEDIUM Maintenance Property 3 1 LOW
9 and stowage of renewals, damage to parts.
manual
Purifier parts undesirable delays Take extra due
Business 1 1 LOW care of Discs & Business 1 1 LOW
delicate parts
People 2 4 MEDIUM Train / brief People 1 1 LOW
Damage to MTM 2.7 / SM
Lack of proper Environment 1 1 LOW personnel before Environment 1 1 LOW
Machinery 15,
10 training / experience hand, Refer to
Undesirable Property 3 3 MEDIUM Maintenance Property 1 1 LOW
to overhaul Purifier maintenance
delays Business 3 2 MEDIUM manual Business 1 1 LOW
manual
Damage to People 2 2 LOW Ensure People 1 1 LOW
Maintenance manual
Machinery Environment 1 1 LOW compliance with Environment 1 1 LOW
not referred to for MTM 2.5,
Repeated the Maintenance
11 correct procedures, Property 3 2 MEDIUM Maintenance Property 1 1 LOW
Maintenance manual by all
Overhauling & manual
Undesirable Business 3 2 MEDIUM concerned through Business 1 1 LOW
assembly of Purifier
Delays training / briefing
Incorrect record, People 1 1 LOW People 1 1 LOW
damage to purifier, Environment 1 1 LOW Maintenance Inspect all parts Environment 1 1 LOW
Incorrect Inspection
Repeated manual MTM during O/haul,
12 & assessment of Property 2 2 LOW Property 1 1 LOW
Maintenance, 7.1.6 Service renew all bearings
Purifier condition
Undesirable Business 3 2 MEDIUM letters & worn parts, Business 1 1 LOW
delays

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 Damage to People 1 5 MEDIUM Tighten relevant People 1 1 LOW
Specified tightening
Machinery Environment 1 1 LOW parts to correct Environment 1 1 LOW
torques/angles/ Maintenance
Repeated mark, adjust
13 marks heights & Property 3 2 MEDIUM Manual, MTM Property 1 1 LOW
maintenance, heights &
clearances not 2.5
Undesirable Business 3 2 MEDIUM clearances as per Business 1 1 LOW
adhered to
delays the manual.
People 2 2 LOW Wear PPE, People 2 1 LOW
Environment 1 1 LOW exercise due care, Environment 1 1 LOW
Slippery surrounding SM 3,
14 Injury to personnel keep the area
area Property 1 1 LOW COSWP 4 Property 1 1 LOW
clean of slippery-
Business 1 1 LOW ness Business 1 1 LOW
People 3 3 MEDIUM Use tested & People 1 1 LOW
Chain block, wire- certified
Major/ Fatal Injury Environment 1 1 LOW SM 10.3, Environment 1 1 LOW
sling, shackles of equipment,
15 Damage to Property 3 2 MEDIUM Maintenance Property 1 1 LOW
incorrect capacity or Suspend from
Machinery /parts manual
incorrectly positioned Business 2 2 LOW appropriate safe Business 1 1 LOW
places
People 2 2 LOW Pre-plan People 1 1 LOW
Environment 1 1 LOW maintenance work Environment 1 1 LOW
Unplanned
Undesirable with due
Maintenance, Safety Property 1 1 LOW Property 1 1 LOW
delays due to lack consideration to
precautions & ISM Code SM
16 of planning / general & special
Procedure not 2.3 SM 2.7.1
tools / Spares / tools & spares
discussed with
personnel Fatigue] Business 2 2 LOW required. Make all Business 1 1 LOW
concerned personnel
staff aware of the
planned work
Min. Spares People 2 2 LOW Maintain safe People 1 1 LOW
Safety bypassed. Environment 1 1 LOW stock of Spare- Environment 1 1 LOW
ISM Code
Required Spare-parts Repeated parts at all times
17 Property 3 2 MEDIUM Maintenance Property 1 1 LOW
not in stock on board Maintenance for planned &
Manual
Undesirable Business 2 2 LOW break-down Business 1 1 LOW
delays maintenance

Risk Assessed By: ________________________ Risk Ranking

Low L
Date: ________________ Medium M
High H
Officer In-Charge: _________________________ Very High VH
Note:
1) In case of a change in the normal operating condition, risk to be reviewed and where required, additional controls to be taken and recorded

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