This drawing contains proprietary information of Delta and may not in whole or in part be duplicated or disclosed or 1 2 3 4

Rev.: Description: EC-No: Drawn: Checked: Approved:

00 S. Lesonen S. Lesonen S. Lesonen

FIRST RELEASE -
02.05.2017 02.05.2017 02.05.2017
used for manufacture of any part disclosed herein without the prior written permission of Delta .

A A
J. Mikolas J. Mikolas J. Radil
01 UM update 103AND11298
18.11.2019 18.11.2019 18.11.2019

DDCC-ChungLi
Document is
Released
2019.11.19
09:34:07
+08'00'
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E E
ECN_uvodna_strana3798101158.vsdx

Scale Material
Description
Tolerance ISO 2768-mK
User manual CabD 3000
N/A Drawn JMi 18.11.2019
F Approved JRA 18.11.2019 F
A5 Doc Type: 000 Size A5 Sheet 1 of 1 Revision 01

ECN
5017192100 103AND11298
© Delta Electronics Slovakia
Must meet Delta General Spec. 10000 - 0162

1 2 3 4
User manual
CabD 3000
Our InD, OutD and HelpD series are designed to complement each other.
InD stands for indoor power systems, while OutD solutions are created
for demanding outdoor use. HelpD is our global support team; its task is
to make everything easy for you.

www.deltapowersolutions.com
Table of contents
1 About this document ...................................................................................................... 3
1.1 Preparing for the installation................................................................................ 3
1.1.1 Document content ................................................................................. 3
2 Safety instructions ......................................................................................................... 4
2.1 About legal and safety information ...................................................................... 4
2.2 Legal statements ................................................................................................. 4
2.2.1 Statement of compliance ...................................................................... 4
2.2.2 Limitations ............................................................................................. 4
2.2.3 Third party devices ................................................................................ 5
2.3 Safety instructions ............................................................................................... 5
2.3.1 General instructions .............................................................................. 5
2.3.2 Specific instructions .............................................................................. 6
3 Product description ........................................................................................................ 7
4 Installation and commissioning.................................................................................... 10
4.1 Contents of packing ........................................................................................... 10
4.2 Before you begin ............................................................................................... 10
4.3 Unpacking the system ....................................................................................... 10
4.4 Installation ......................................................................................................... 11
4.4.1 DPS 4000B-48-n CabD 3000 system configuration ........................... 11
4.4.2 Mechanical assembly .......................................................................... 12
4.4.3 Cabling ................................................................................................ 12
4.4.3.1 Grounding ............................................................................ 12
4.4.3.2 AC connection ..................................................................... 13
4.4.3.3 Battery connection ............................................................... 14
4.4.3.4 Load connections ................................................................ 15
4.4.3.5 Alarm connections ............................................................... 15
4.5 Commissioning .................................................................................................. 17
4.5.1 Starting up the system ........................................................................ 17
4.5.2 Controller calibration ........................................................................... 18
4.5.3 Testing the rectifiers ............................................................................ 20
4.5.4 Testing the control and alarm system ................................................. 20
4.5.4.1 Confirming the configuration................................................ 21
4.5.4.2 Testing the alarms ............................................................... 21
4.5.4.3 Checking the fuse monitoring .............................................. 21
4.5.4.4 Testing the rectifier alarm .................................................... 22
5 Controller – quick guide ............................................................................................... 23
5.1 General information ........................................................................................... 23
5.2 Controller features ............................................................................................. 23
5.2.1 Controller user interface ...................................................................... 24
5.2.2 Controller menu structure ................................................................... 25
5.2.4 Basic operation using local user interface .......................................... 26
5.2.5 Basic operation using a PC ................................................................. 26
5.2.5.1 Connecting a computer with DHCP enabled ....................... 27
5.2.5.2 Connecting a computer with fixed IP ................................... 27
5.2.5.3 ORION operation and configuration software ..................... 28
5.3 Rectifier description ........................................................................................... 30
5.4 Rectifier user interface ...................................................................................... 31
6 Maintenance ................................................................................................................ 33
6.1 Replacing rectifier in a running system ............................................................. 33
6.2 Controller calibration ......................................................................................... 33
6.3 Additional information ........................................................................................ 33
7 Troubleshooting ........................................................................................................... 34
7.1 About this document .......................................................................................... 34
7.2 Standard troubleshooting procedure ................................................................. 34
7.3 System status indications .................................................................................. 34
7.3.1 Alarm definitions.................................................................................. 35
7.3.2 Alarm tracing ....................................................................................... 35
7.4 Troubleshooting rectifiers .................................................................................. 36
7.5 Troubleshooting batteries .................................................................................. 36

CabD 3000 Table of contents

 7.6 Contacting Delta customer service.................................................................... 36
8 Technical specifications ............................................................................................... 37

CabD 3000 Table of contents

1 About this document

1.1 Preparing for the installation

1.1.1 Document content

This document contains the following sections:

• Safety instructions
• Product description
• Installation and commissioning
• Troubleshooting
• Appendix

CabD 3000 About this document 3

2 Safety instructions

2.1 About legal and safety information

Please read all safety and legal information given provided here before working with any Delta products.
Ignoring these instructions may result in damage to the equipment, health hazards, or loss of life.

These safety instructions are an extension of any national laws governing health and safety at work and the
applicable standards, as well as any regulations of the statutory authorities.

Installation shall only be performed by trained persons familiar with the local installation regulations. The local
installation regulations must always be followed (covering installations in the building and main AC distribution
panels). It is also necessary to follow the instructions provided in the system user manual for installation,
commissioning, operation and maintenance.

2.2 Legal statements

2.2.1 Statement of compliance

The equipment conforms to EMC directive 2014/30/EU, LVD directive 2014/35/EU and ROHS directive
2011/65/EU. When the user installs R&TTE to the equipment, the user of R&TTE is responsible for fulfilment
of RED EU directive 2014/53/EU.

For conformity assessment adequate analysis and assessment of risk were considered.

2.2.2 Limitations

The equipment is mainly intended for telecommunications purposes only. The equipment is not intended for
use in applications in which the failure of the equipment could lead to death, personal injury, or severe physical
or environmental damage.

Delta is not responsible for any danger or damage resulting from incorrect installation, maintenance, operation
or usage of the equipment, use beyond its intended purpose, failure to observe stated instructions, and/or
failure to observe the applicable safety regulations.

Delta is only responsible for components and services provided by Delta. Third party components and/or
services, such as batteries, repair and/or maintenance used in and/or conducted for the equipment, are not
the responsibility of Delta. Furthermore, Delta is not responsible for any malfunction or danger of, and/or
damage to/resulted from the equipment caused by such third party components and/or services.

Unauthorised modifications to the equipment may result in incorrect operation and/or performance. The
operator is responsible for the consequences of any modification in the hardware configuration that is made
without an agreement with the manufacturer or authorised representative.

Installation, operation and maintenance of the equipment should only be performed by suitably qualified
personnel with appropriate training. The operator is responsible for ensuring that personnel working with the
equipment are provided with appropriate operation and safety training.

The operator is responsible for ensuring that the location of the system is treated as an electrical equipment
room. These rooms must have appropriate air-conditioning and restricted access. The operator is also
responsible for ensuring that the system rack doors are securely locked and not accessible to unauthorised
persons. The equipment must be installed on an incombustible base, e.g. on a concrete floor.

4 CabD 3000 Safety instructions

 If the power supply to the system is not fitted with a disconnecting switch or equivalent device, the operator is
responsible for fitting an appropriate disconnection switch conforming to the relevant regulations.

The equipment is intended to be used in weather protected environment provided by indoor environment or
outdoor cabinet.

In specific cases, operation of equipment out of Class 3.1 must be consulted with Delta and should be
confirmed by adequate technical specification.

2.2.3 Third party devices

Delta is not responsible for devices, such as batteries that are not supplied by Delta.

Delta is not responsible for any danger or damage resulting from devices not supplied by Delta.

2.3 Safety instructions

Warnings, cautions and notes are used to identify important information. They are classified as follows:

Warning! A warning means that injury or death is possible if the information or instructions are not
obeyed.

Caution! A caution means that damage to equipment is possible if the information or instructions are
not obeyed.

Note! Notes are additional information, which may be useful to the operator.

2.3.1 General instructions

Warning! Hazardous voltages are present within the equipment when a source of electrical power is
applied. There is the risk of electrical shock from the main power supply and/or batteries.

When working on equipment with power applied, supervision of personnel is required. The supervisor must be
capable of providing first aid in the event of electrical shock. Provision of an emergency switch or disconnection
strap is not sufficient protection.

There is increased risk of accidents and electrical hazards when working on compact equipment due to the
close proximity of components. Operation of compact equipment requires extra attention to safety.

Warning! Protective shields and other safety devices provided with the equipment must be in place
when the equipment is operated.

The power system may have dual energy supply. Hazardous voltages may be present at the main power
connector and within the equipment for up to 10 seconds after disconnecting the power supply. The operator
is responsible for securing the proper precautions for maintenance or service purposes.

CabD 3000 Safety instructions 5

 During installation and maintenance, protective shields may be temporarily removed. Use suitable insulated
tools and appropriate protective clothing. Handle fuses only with tools provided for this purpose, for example,
load-break switch handles.

Adequate insulation from ground potential (earth) must be provided when working on the equipment.

Warning! High temperatures present.

Localized areas of high temperature (> 70 °C) may occur within the rectifier/inverter/distributor rack. Take
precautions against accidental burns.

Warning! Moving parts

Devices, such as rectifiers and environmental control for cabinets contain fans. These may also continue to
rotate for some time after the power has been removed.

Warning! Heavy equipment

The weight of the equipment requires suitable safety considerations. Additional personnel or lifting equipment
may be needed. Where required, the weight of equipment is stated on the front of the unit.

Warning! Sharp edges

Equipment racks may have sharp edges. We recommend you to wear gloves.

Caution! Do not restrict airflow. Fit blank panels for empty rectifier slots to ensure correct air
circulation inside the cabinet.

Caution! Use only suitable measuring devices. Calibrate measuring devices regularly.

2.3.2 Specific instructions

Please observe all warning labels and notifications on the equipment.

Additional warnings, cautions and notes specific to certain equipment and/or conditions are described in the
context of the relevant instructions.

Please read all documentation relevant to the given task.

Where devices, such as batteries, that are not supplied by Delta are used, please read and observe all safety
notices and instructions supplied by the appropriate manufacturer or supplier.

Warning! At least these battery parameters: battery type, voltage, temperature compensation,
maximal current and capacity should be set to controller according to the battery manufacturer
specifications. Incorrect settings may lead to possible damage of battery

RCD device (if exists) must be tested periodically.

6 CabD 3000 Safety instructions

3 Product description

Figure 1. CabD 3000 system

CabD is Delta’s robust indoor cabinet developed for expandable telecom power systems. Total load current
per each cabinet in parallel configurations may be up to 3000 A.

A complete system includes high efficiency rectifiers, AC and DC connections, battery connection and the
advanced ORION controller. Typically the rectifiers, battery connection and 1-3 load distribution rows are
possible to be configured in a single cabinet. Optionally, the system is organized in bulk power concept. The
rectifiers are housed in a rectifier cabinet including the AC inputs. The battery connections locate in specific
cabinet and load connections in distribution cabinet.

The multi cabinet CabD 3000 power system is easy to define with a table-based technical configuration file.
Finally, Delta factory configures the cabinets to be individually packed for delivery.
Delta is known for quality and product reliability – in this solution that has been combined to optimize the total
cost of ownership.

Main features:

• Scalable power system up to 144 kW per cabinet

• Truly modular building blocks
• Mirroring the system built for top entry or bottom entry for cabling
• High efficiency rectifiers up to 96 %

CabD 3000 Product description 7

 • Enhanced monitoring and controlling with ORION controller
• The system is available with three battery connection options connected to main minus rail.
- 1-4 x 630A with 4 x 600A shunts
- 1-4 x 400A with 4 x 400A shunts
- 1-4 x 1200A with 4 x 1500A shunts
- 1-4 x 1600A with 4 x 1500A shunts

Figure 2. Battery connection module 630 A

Any of the above may be used for external load connection also.

The load distribution unit of the system has several variants:

• 1…4x 1600A TPS2

• 1…4x 1200A TPS2
• 7x NH02
• 1…4x EFEN 630 NH3
• 1…4x EFEN 400 NH2
(discountactor)
• 6x NH3 max. 630A
• 7x NH1 max. 250A
• 14x NH00
max. 160A
• 6x 600A TPS00
• 15x (14x51)
• 13x (22x58)
• 30x MCB

Figure 3. Load distribution module with 7x NH02 fuse bases

8 CabD 3000 Product description

 Figure 4. Load distribution module with 30x MCB

There are different variants for AC input connection. The input connection is available with centralized input
terminal or main switch. Optionally, system can be equipped with individual rectifier prefuses.

Figure 5. 3 phase input terminal (one per shelf)

Figure 6. Main switches (one per shelf)

CabD 3000 Product description 9

4 Installation and commissioning

4.1 Contents of packing

The package contains the following items:

• System
• Documents: user manual, circuit diagram(s), component layout(s)
• Possible rectifiers, inverters and converters
• Possible cables (battery cables, AC supply cables)

4.2 Level of packing protection

Storage: ETSI 300019-1-1, Class 1.1
Transportation: ETSI 300019-1-2
Class 2.1 – CabD’s and OutD’s
Class 2.2 – CellD’s

Note Transportation of CabD’s and OutD’s according to 2.2 on request

4.3 Before you begin

Step 1 Ensure that you have all the equipment needed to make a proper installation of the system.

Step 2 Also ensure that grounding terminals, DC and AC distributions are properly available.

Step 3 Take care that the regulations of IEC 60364 and CENELEC HD384 concerning installation and
assembling of telecommunication and electrical equipment have been noticed. The local regulations
and special instructions must also be noticed during the work. When choosing the place of the
installation, please notice that the cooling air must flow without restrictions through the ventilation
holes. The system must have enough space in front of it for operation and service functions. Notice
the direction of the cabling and the required space of the other equipment.

4.4 Unpacking the system

Step 1 Check that the received cargo is according to the packing list.

Step 2 Ensure that the rack and the equipment are not damaged during transportation.

10 CabD 3000 Installation and commissioning

4.5 Installation

4.5.1 DPS 4000B-48-n CabD 3000 system configuration

The system can be configured in many different ways. The description below describes one of the most
typical versions.

Positive bus bar

Distribution MCB:s UIM display unit

Battery breakers

Main switch
Negative bus bar
(-48V)

ORION controller Remote alarm

connection

Rectifier shelves

Figure 7. Power system 4000B-48-36 CabD 3000

CabD 3000 Installation and commissioning 11

 Note! The bracketed [ ] numbers in this instruction refer to the corresponding numbers in Figure 8,
Figure 9, Figure 10, Figure 11, Figure 13 and Figure 16.

Note! Battery shunts are situated below the battery breakers.

4.5.2 Mechanical assembly

Step 1 Set the system cabinet standing in its place and straighten it if needed by adjusting the feet by leaning
the cabinet and turning the feet manually.

Step 2 Mount the system cabinet to the wall from its upper part if needed.

Step 3 Remove the roof and any protective covers from the system unit in front of the distributions and
connections

Step 4 Connect the cabinet frames together with connection set and install the connection bus bars [15]
between the cabinets according to the wiring diagram delivered with this user manual.

4.5.3 Cabling

4.5.3.1 Grounding

Warning! All circuit breakers must be in the OFF position and all fuses must be removed.

Step 1 Connect the grounding mounting point [1] of the cabinet to the main grounding site bus bar. Such
connection has to be repeated for every cabinet.

[1]

Figure 8. Grounding connection for main PE-cable

12 CabD 3000 Installation and commissioning

4.5.3.2 AC connection
Step 1 Connect the AC cables to the AC power terminal [14]. See Table 1 for information about the correct
main power supply fuses and type of cables to use.

14

Figure 9. 6x 3-phase AC inputs with main switch

Note! Use the wiring diagram, supplied with the installation documentation, to ensure the AC power
supply has been correctly connected.

Note! The AC connection of rectifier shelves is always a 3-phase connection. It can either be a shelf-
specific connection, or several shelves can be connected to the same AC connection. The tables
below show the recommended fuse sizes of different connections and the minimum cable cross
sections. The minimum cable cross sections are for copper wires.

Cabinet-specific AC connection Mains fuse Cable cross

section
(minimum) (Cu)

DPS 6000B-48-24, 4x 3-phase 6x (3x 50 A) 4 x 10 mm²

DPS 6000B-48-24, 1x 3-phase 3x 315 A 5 x 185 mm²

DPS 4000B-48-36, 4x 3-phase 6 x (3 x 50 A) 5 x 10 mm²

DPS 4000B-48-36, 1x 3-phase 3x 315 A 5 x 185 mm²

AC input cable and fuse size recommendation

Note! DPR 4000B-48 and DPR 2900B-48 rectifier modules are single phase modules and if some of
them get damaged, neutral current can be as high as phase current. This is why the neutral wire must
be as thick as the phase wire.

CabD 3000 Installation and commissioning 13

4.5.3.3 Battery connection

Figure 10. Battery breaker and return cable connections

Step 1 Make sure that the battery fuse switches are in open state.

Step 2 Connect the positive battery cable to the positive bus bar connection [5].

Step 3 Connect the negative battery cable to the battery bars [6].

Step 4 First connect the negative cable to the free negative pole of the battery string and then the positive
cable to the free plus-pole.

Step 5 Place the battery temperature sensor between the batteries preferably in the middle of the battery
area. Fasten the sensor cable to the sub-rack.

Note! The system is positively grounded.

14 CabD 3000 Installation and commissioning

4.5.3.4 Load connections

Positive distribution cable connection points (2) Negative distribution cable connection points (4)

Figure 11. Load distribution connection points

Step 1 Connect the positive distribution cables to the positive bus bar [2] of the system.

Step 2 Connect the negative cables directly to the connections of the DC distribution circuit breakers or
fuses [4].

4.5.3.5 Alarm connections

Step 1 Connect the remote alarm cables to the terminals on the ORION [9]. See Figure 12.

Alarms are usually connected so that the alarm circuit is open (NO), and in case of registered fault
the circuit is closed (NC).

Note! Remote alarms are configured using the ORION I/O assignments in the ORION Configuration
and Supervision Tool menu.

Figure 12. Digital output

CabD 3000 Installation and commissioning 15

 Connector Controller
Pin#
1 OUT1,1 NC
2 OUT1,2 C
3 OUT1,3 NO
4 OUT2,1 NC
5 OUT2,2 C
6 OUT2,3 NO
7 OUT3,1 NC
8 OUT3,2 C
9 OUT3,3 NO
10 OUT4,1 NC
11 OUT4,2 C
12 OUT4,3 NO
13 OUT5,1 NC
14 OUT5,2 C
15 OUT5,3 NO
16 OUT6,1 NC
17 OUT6,2 C
18 OUT6,3 NO

Controller pin layout and function

1 4 2 5 3 6

16

15
17

13 7

14

12
8

11 10

Figure 13. ORION backplane with flat cable connector for alarms

16 CabD 3000 Installation and commissioning

 1 TEMP [X121] Temperature measurements inputs (1-2)
2 MP [X123] Middle point / Block voltage measurement inputs (1-4)
3 DIGIN [X122] Digital inputs (1-4)
4 SHUNT1 [X117] Input 1 for shunt measurements (fuse supervision analogue)
5 SHUNT2 [X118] Input 2 for shunt measurements (fuse supervision analogue)
6 SHUNT3 [X119] Input 3 for shunt measurements (fuse supervision analogue)
7 RECT [X103] IMBUS connector for rectifiers
8 RS485 [X114]
9 OUT [X113]
10 USYS-,USYS+ [X124] Power supply ORION
11 LVD [X115] Output to LVD.
12 SENSN [X101] Interface for shunt sensor modules
13 RS232 [X102] Modem- / Terminal interface
14 OC [X116] Open collector digital outputs
15 IMBUS [X105] IMBUS connectors.
16 IMBUS [X106] IMBUS connectors
17 RECT [X104] IMBUS connector for rectifiers

In case the system consists of two or more cabinets, the CAN bus is distributed to the cabinets via (Figure 15)
IMBUSR1 CAN repeater modules. Use CAN1 terminals in order to establish inter-cabinet connection. CAN2
terminals are to be used for inter-cabinet connections.

Connect the 8-pole cable (delivered with the system) between the cabinets (see Figure 15).

Figure 14. Inter-cabinet connection with IMBUSR1 CAN repeater module

Install all protective covers to the equipment.

4.6 Commissioning

4.6.1 Starting up the system

Warning! Protective shields and other safety devices provided with the equipment must be in place
when the equipment is operated.

CabD 3000 Installation and commissioning 17

 Note! Unused rectifier slots must be covered with designated blank cover panels.

During installation and maintenance, protective shields may be temporarily removed. Suitable insulated tools
and appropriate protective clothing must be used. Fuses should only be handled using the tools provided for
this purpose, for example, load-break switch handles.

Step 1 Check that the connections are made according to the installation instructions and the wiring diagram.

Step 2 Install the rectifiers to the rectifier shelves [13] of the cabinet starting from the far-left slot of the top
shelf and continuing to the right, and move the mounting clip to the “locked” position (see
Figure 15).

Figure 15. Rectifier DPR 4000B-48

Taking the system into use is presented below step by step.

Step 3 Switch on the main power supply to the system.

Step 4 Check that the rectifier “OK” and “COM” LEDs on all the rectifiers are lit.

Note! Save the ORION settings by taking a backup of the setup files.

4.6.2 Controller calibration

The system controller is pre-calibrated (including rectifiers) by Delta Electronics. Calibration is not needed
unless some changes have been made to the controller hardware or the controller display is different from
measurements made with calibrated test equipment during maintenance.

Controller calibration should be performed if the measured actual value differs more than ± 0.1 Volts from the
value indicated by the controller.

If the measured actual value is within ± 0.1 Volts from the value indicated by the controller go to Step 6.

Calibrate the controller system voltage according to the following instructions.

18 CabD 3000 Installation and commissioning

 Step 1 Measure the system voltage between the positive bus bar [5] and negative bus bar [8].

Figure 16. System voltage measuring points

Note! The default factory setting for the DPR 4000/6000B rectifier output voltages are 53.5 V
and DPR 2900B is 54 V.
.
Step 2 Login to the ORION Configuration and Supervision Tool.

Step 3 Go to menu: Configuration → Measurements.

Step 4 Click on the “Calibrate” button for the “Usys” Analogue measurement.

Step 5 In the Measurement Calibration window enter the exact value measured with a voltmeter and click on
“Calibrate”.

Step 6 Logout from the ORION Configuration and Supervision Tool.

Step 7 Check the battery voltage by measuring the voltage over the batter breaker [6].

The voltage should be ~48 V. Any major variation from this value must be investigated and any fault
found rectified before the battery breaker is switched on. The reason may be e.g. wrong polarity of the
battery or a single block or a failed battery cell.

Step 8 Switch on the battery breaker(s) [6].

Step 9 Switch on the DC distribution circuit breakers or fuses [4] connected to the load.

CabD 3000 Installation and commissioning 19

4.6.3 Testing the rectifiers

The following must be made with a suitable DC load.

This is to test that the rectifiers can deliver power. The method is to first discharge the batteries for a while and
then recharge them. The controller carries out the procedure, which decreases the rectifier voltages below the
discharging voltage of the batteries. Therefore in case of a battery failure the system will not fail.

Step 1 Login to the ORION Configuration and Supervision Tool.

Step 2 Go to Configuration → Battery → Battery Test and click “Start”.

Step 3 The discharge process will take approximately 15 minutes.

Step 4 To stop the battery test from the controller, click “Stop” and exit the controller web user interface. The
rectifiers will recharge the battery.

Step 5 Test that the rectifiers are delivering power in proper way.

4.6.4 Testing the control and alarm system

Warning! Voltage values must be set according to the battery manufacturer’s specifications. Incorrect
voltage settings may lead to possible damage to the batteries or danger of explosion.

Caution! Ensure that the equipment settings conform to the specifications for the system
configuration. Incorrect settings may lead to system malfunction or damage.

Caution! Alarm limit values (trigger thresholds) must be set correctly. Incorrect settings may trigger
false alarms and cause rectifier/inverter modules switch off.

20 CabD 3000 Installation and commissioning

4.6.4.1 Confirming the configuration

Values are all pre-set at the factory and should not be changed without a proper reason.

Check the configuration either from the ORION Configuration and Supervision Tool or from the UIM/UIL
display. The web user interface is protected against unauthorized access by username and password.

Step 1 Login to the ORION Configuration and Supervision Tool.

Step 2 Confirm the following settings:

Settings Web user interface UIM/UIL

Alarm limits Configuration > Signal Processing Engine > Event 6.6.1 THRESHOLDS
Definitions

System voltage Configuration > Battery > Float Charge 6.5.1 FLOAT

Temperature Configuration > Battery > Temperature 6.5.2 TEMP COMP

Compensation Compensation

Battery Test Configuration > Battery > Battery Test 6.5.7 BATTERY TEST

Equalize Configuration > Battery > Equalize 6.5.4 EQUALIZE

Boost Charge Configuration > Battery > Boost Charge 6.5.5 BOOST

Confirming the configuration

4.6.4.2 Testing the alarms

The operation of the alarm relays and LEDs can be checked in the ORION Configuration and Supervision
Tool.

Step 1 Go to Alarm → Maintenance.

The Alarm Maintenance dialogue allows manipulation of alarms for maintenance and testing purposes.

An alarm set to the “Frozen”, “Set” or “Reset” state does not react on the source event as defined in the event
conditions, but stays in the current position in case of “Frozen”, or changes to “Active” in case of “Set”, or
changes to “OK” in case of “Reset”.

4.6.4.3 Checking the fuse monitoring

Step 1 Switch ON all the battery breakers [6] and the DC distribution circuit breakers or fuses [4], which
have loads connected.

Step 2 Switch the first load circuit breaker or fuse and battery breaker to OFF.

Step 3 Ensure the alarms are indicated as configured.

Step 4 Switch the load breakers, fuses or circuit breakers to ON.

CabD 3000 Installation and commissioning 21

 Note! When testing the battery fuse alarm, it may take a few minutes until the battery voltage
decreases enough (>300 mV). The active alarm can be read from the UIM/UIL display: go to “2.1
ALARM”.

4.6.4.4 Testing the rectifier alarm

Test the rectifier failure alarm by removing the rectifiers one by one from the system and check the following:

Step 1 Removing 1 rectifier -> Non-Urgent Alarm (default)

Step 2 Removing 2 rectifiers or more -> Urgent Alarm (default)

Step 3 Removing all rectifiers: -> Mains Failure

The active alarm can be read from the display menu “2.1 ALARM”.

Note! During the test there may occur Usys Low and Usys High alarms, which should be omitted at
this stage.

Step 4 Reconnect all rectifiers.

Note! After the testing, attach all the covers of the system to their correct places.

22 CabD 3000 Installation and commissioning

5 Controller – quick guide

5.1 General information

This section provides only basic information sufficient for proper operation of the ORION controller and the
power supply system. The controller has been programmed and tested in the factory or on site during
installation and in principle does not require any configuring.

If you need to modify controller parameters or functions, please contact Delta service for information and
assistance.

Full operation and configuration manual is to be found in a separate document package prepared by Delta.
Please contact Delta for more information.

5.2 Controller features

ORION is an advanced power supply systems’ controller, ensuring communication between power supply
equipment and user. ORION also features alarm monitoring with local and remote display.

Key ORION features include:

• Visualization of system parameters and status

• Alarming in emergency situations
• System voltage stabilization and temperature compensation (float charge)
• Boost charge control
• Trickle charge control
• Battery tests
• Battery charge current limiting
• Deep battery discharge protection
• Supervision of extended devices (alarms)
• Remote monitoring
• Event logging

Power systems may operate without controller. This is crucial during maintenance works, such as controller
replacement or shutdown. Its failure does not interrupt power system operation.

CabD 3000 Controller – quick guide 23

5.2.1 Controller user interface

Local user interface is used to monitor system operation. It also enables the user to configure basic system
parameters and functions.

Ethernet connector Colour touch

display

Locking mechanism

USB port

Figure 17. ORION controller local interface.

Password protection

Menu items enabling modification of operation mode or parameters of the power system are password-
protected. Entering the menus requires entering a password. The password may be modified during
configuration by Delta service personnel.

Default (Factory) password

112443

Main/start screen

Default screen displayed by the controller after approximately 3 minutes after last operation is ended. The
screen graphically presents basic system parameters.

Figure 18. ORION main screen

24 CabD 3000 Controller – quick guide

5.2.2 Controller menu structure

All information and messages provided to the user are presented in the hierarchical menu. Particular items in
the main menu contain submenus which may contain detailed messages.

To enter the main menu, swipe left when the main screen is displayed.

The figure below presents the main menu items in ORION controller.

Figure 19. ORION main menu

Note! Certain menu items in ORION main menu are subject to hardware system configuration (hidden
if inactive).

CabD 3000 Controller – quick guide 25

5.2.4 Basic operation using local user interface

Figure 20. Basic functions of ORION

5.2.5 Basic operation using a PC

The controller may be operated and configured using a PC. This is the most user-friendly and recommended
method for communication with the controller.

A PC may be connected to controller through Ethernet port. The LAN (RJ45) socket on the front plate is used.

The controller Ethernet port supports two operation modes: static and dynamic. In static mode the network
parameters are set manually both in computer and in controller. In dynamic mode, IP address and subnet
mask are automatically set according to RFC 3927 (Zeroconf).

26 CabD 3000 Controller – quick guide

5.2.5.1 Connecting a computer with DHCP enabled

Use this procedure to connect a computer directly to the Ethernet (LAN) interface of ORION.

Make sure that the DHCP is enabled in the computer.

Step 2 Enable the Automatic mode in ORION in the NET CONFIG → MODE menu.

Step 3 Connect the computer to ORION with an Ethernet cable.

Step 4 Wait for a while and let ORION and computer negotiate the network parameters. This can take up to
one minute.

Step 5 Open an internet browser.

Step 6 In the address bar of the internet browser, enter the IP address which is shown in the
NET CONFIG → IP ADDRESS MENU.

Note! The default IP address that is normally given by the factory is http://192.168.100.100.

Note! If the displayed IP address is 169.254.113.000, enter the address in the browser without the
leading zeros as follows: 169.254.113.0.

Note! If the browser cannot connect to ORION, check the proxy server setting in the browser options.
A proxy must not be used.

Step 7 When the ORION configuration and supervision tool login page loads, enter the username (“monitor”)
and password (“orion”) and click “Submit”.

Note! The “monitor” user profile enables readout of ORION status and parameters. To access a
profile enabling modification of configuration parameters, contact Delta authorized service provider
or system administrator.

Step 8 The web interface is now open and displays a welcome page. It is possible to navigate through ORION
using the menu tree on the left-hand side of the screen.

Step 9 Click “Logout” when you are ready.

5.2.5.2 Connecting a computer with fixed IP

Use this procedure to set the ORION IP address manually to enable communication with computer. The
computer IP address must be known.

Step 1 Enable the Manual mode in ORION in the NET CONFIG → MODE menu.

Step 2 Set the ORION IP address in the NET CONFIG → IP ADDRESS menu using the local interface to the
same network area as the computer. Only the numbers in the last section of the IP address may vary.

Example: The computer IP address is 170.20.110.101. The ORION IP address can therefore be, for
example, 170.20.110.102.

CabD 3000 Controller – quick guide 27

 Step 3 Set the ORION subnet mask in the NET CONFIG → SUBNET MASK menu to 255.255.255.0

Step 4 Connect the computer to ORION with an Ethernet cable.

Step 5 Open an internet browser and connect to the defined ORION IP address.

Note! If the IP address contains a zero or zeroes after a period, remove the zeros; for example:
010.120.177.031 → 10.120.177.31.

Note! If the browser cannot connect to ORION, check the proxy server setting in the browser options.
A proxy must not be used.

Step 6 When the ORION configuration and supervision tool login page loads, enter the username (“monitor”)
and password (“orion”) and click “Submit”.

Note! The “monitor” user profile enables readout of ORION status and parameters. To access a profile
enabling modification of configuration parameters, contact Delta authorized service provider or system
administrator.

Step 7 The web interface is now open and displays a welcome page. It is possible to navigate through ORION
using the menu tree on the left-hand side of the screen.

Step 8 Click “Logout” when you are ready.

5.2.5.3 ORION operation and configuration software

ORION features a WEB server providing a user-friendly interface and operation/configuration tool that may be
launched on any PC with a standard web browser. The ORION WEB server is supported by typical web
browsers available on the market (e.g. Internet Explorer, Mozilla, Google Chrome, etc.).

28 CabD 3000 Controller – quick guide

 Below presented is the main screen, visible after successful login.

Figure 21. ORION operation and configuration software – main screen

The section provides only basic information necessary to establish a connection and check controller
parameters. If you need to modify controller parameters or functions, please contact Delta service for
information and/or assistance.

Full operation and configuration manual is to be found in a separate document package prepared by Delta.
Please contact Delta for more information.

CabD 3000 Controller – quick guide 29

5.3 Rectifier description
Systems can be equipped with three types of Delta high efficient rectifiers:
• DPR 4000B-48
• DPR 6000B-48

DPR 4000B-48 is a single-phase, hot-pluggable, fan-cooled rectifier. DPR 6000B-48 is three phase.

The constant output power characteristic supplies the specified power over the full output voltage range. The
optimized modular system design (fewer modules) meets the supply requirements of state-of-the-art telecom
equipment. The performance as well as the extended temperature range, wide input voltage range, high power
density and advanced technology contribute to a cost effective and reliable solution.

The rectifiers do not contain any user serviceable parts inside the unit and a faulty rectifier module should be
replaced as complete unit.

AC input

If the input voltage exceeds the limits of the input voltage range the rectifier is shut off. The rectifier will restart
automatically as soon as the input voltage returns into the specified input voltage range. At low input voltages,
an output power derating is enabled to limit the input current to acceptable values.

Output voltage

An output voltage of 54 V is predefined for flooded battery types. If a controller is used, it can remotely adjust
the rectifier output voltage to different values via a digital communication interface. The default output voltage
in the system can be changed by means of configuration with ORION power system controller.

The pictures below show the AC input voltage and DC output voltage characteristics of the DPR 4000B-48
and DPR 6000B-48.

Pout / W

4000

3175

1500

80 88 90 155 188 230 285 305

Vin / Vrms

Figure 22. DPR 4000B-48 input characteristics

Figure 23. DPR 4000B-48 output characteristics

30 CabD 3000 Controller – quick guide

 Figure 24. DPR 6000B-48 input characterostics Figure 25. DPR 6000B-48 Output characteristic

5.4 Rectifier user interface

LED “OK”:
Green “OK” status indication
DPR 6000B-48 - rectifier is operating in normal condition
Green blinking “OK” standby indication
- rectifier is operating in standby mode (efficiency mode)
- rectifier is operating in the start-up delay period
(configured on controller)
Red “Failure” indication.
- rectifier failure
- shut down due to AC under- resp. AC over- voltage
- shut down due to FAN failure (latched)
- shut down due to OVP
- shut down due to OTP
- load sharing error

LED “COM”:
Green indication in case the rectifier is communicating
properly with the power system controller.
Green “COM” blinking – indicating communication
initialisation into communication system.

LED “LD”:
Yellow indication in case the rectifier is not loaded
(< 5 % of max current).
Yellow blinking indication in case the rectifier operates in
current limit.

LED “STA”:
Red indication in case of latched shut-down over-
temperature protection OTP, over-voltage protection
OVP.
Load sharing error

CabD 3000 Controller – quick guide 31

 LED “ok” – rectifier status indicator
DPR 4000B-48 LED is lit if the rectifier works properly.
Indicator is turned OFF or blinks if the rectifier has got a
failure or works in special mode (see troubleshooting
instructions).

LED “Com” – status of the communication with ORION

/ PSC 3 controller
LED is lit if the device communicates with the ORION /
PSC 3 controller via IMBUS.
Indicator is turned OFF or blinks if the communication is
not working properly or if the rectifier works in special
mode (see troubleshooting instructions).

LED bar “Iout” – output current indicator

Additionally some of the LEDs identify the special
rectifier alarms.

“Config” button for the special rectifiers configuration

into systems (i.e. reset to default setting)

LED “OK” – rectifier status indicator

LED is lit if the rectifier works properly.
DPR 2900B-48 Indicator is turned OFF or blinks if the rectifier has got a
failure or works in special mode (see troubleshooting
instructions).

LED “NL” – output current indicator

LED is turned OFF if the rectifier is loaded normally (5 -
100 %).
LED is lit yellow or blinks if the rectifier is not loaded or if
it is overloaded.

LED “COM” – status of the communication with ORION

/ PSC 3 controller
LED is lit green if the rectifier communicates with the
ORION / PSC 3 controller via IMBUS properly.
LED is turned OFF or blinks if the communication is not
working properly or if the rectifier works in special mode
(see troubleshooting instructions).

“Config” – button for the special rectifiers configuration

into systems
(i.e. reset to default setting)

32 CabD 3000 Controller – quick guide

6 Maintenance

6.1 Replacing rectifier in a running system

Delta rectifiers are hot-pluggable in operation. No special actions are needed related to switching OFF/ON the
rectifiers during replacement. To replace the rectifiers please do the following:

Step 1 Unlock the mounting clips of the rectifiers to be replaced.

Step 2 Pull the rectifiers using handles, and remove the rectifier modules from the shelf.

Step 3 Place the new rectifiers into their rack position according to the commissioning instructions.

Step 4 Check the system (controller) for alarms.

6.2 Controller calibration

The system controller is pre-calibrated (including rectifiers) by Delta Electronics. Calibration is not needed
unless some changes have been made to the controller circuit hardware or the controller display is different
from system voltage measurements made with calibrated test equipment during maintenance.

Calibrate the controller system voltage according to the following instructions.

Step 1 Measure the system voltage between the positive bus bar and negative bus bar.

Note! The default factory setting for the DPR 4000/6000B rectifier output voltages are 53.5 V
and DPR 2900B is 54 V.
.
Step 2 Login to the ORION Configuration and Supervision Tool.

Step 3 Go to menu: Configuration → Measurements.

Step 4 Click on the “Calibrate” button for the “Usys” Analogue measurement.

Step 5 In the Measurement Calibration window enter the exact value measured with a voltmeter and click on
“Calibrate”.

Step 6 Logout from the ORION Configuration and Supervision Tool.

6.3 Additional information

Note! The majority of the metal parts inside cabinet are made of the steel sheets protected against
corrosion by galvanic process already in the steel factory. Because of the cutting process the edges
of the sheets remain not fully covered by protective galvanic layer. That is why, after some time, small
signs of rust can be observed on the cut edges. This is a normal process, the corrosion is limited only
for edges and do not create any danger to destruct the entire parts or systems.

CabD 3000 Maintenance 33

7 Troubleshooting

7.1 About this document

This document provides information to assist in identifying and recovering from potential problems with Delta
Electronics.

System indicators, such as LEDs are described, as well as usage of key features provided by the ORION
controller that help facilitating troubleshooting.

The information in this document is based on default settings. The customer settings might differ from default
settings.

7.2 Standard troubleshooting procedure

Troubleshooting is always initiated by an alarm. Alarms may be monitored remotely or locally. Relay alarms
trigger LEDs locally, but can be wired for remote monitoring as well. If SNMP is in use, alarm traps can be
delivered to remote monitoring systems, or viewed from the ORION web interface.

Use the following procedure to identify and solve problems in Delta Electronics:

Step 1 Check the ORION web interface home page for active alarms.

Step 2 Check all LEDs in the system.

Step 3 If relay alarms are used, use UIM on site to check the alarm event.

Step 4 Handle the problem according to the event type or alarm-specific instructions.

7.3 System status indications

ORION provides system status indicators through both the UIM/UIL and web user interfaces. These indicators
are highly configurable and can be assigned to any event.

The assignments for the system status indicators are configured through the web interface with the User
Interface dialogue (go to Configuration → HW Setup → User Interface).

The LEDs on the front panel of the ORION are used to give an initial indication of the severity or type of alarm
raised. The normal assignments of the LEDs are shown in Table 4.

Event LED Symbol

S Urgent Alarm 1

S Non Urg Alarm 2

S Alarm suppr. 3

S Mainsfailure 4

Special mode 5

System status indications

34 CabD 3000 Troubleshooting

7.3.1 Alarm definitions

The following events are the default alarm classifications:

• Urgent Alarm (UA)

• Non-Urgent Alarm (NUA)
• Mainsfailure Alarm (MF)

UA and NUA alarms can be set for any event with any given name. For more information, see section
Configuring alarms in the Configuration instructions.

The web interface provides detailed descriptions of each event, including the event name, the alarm type and
definition. The UIM only provides the alarm classification.

7.3.2 Alarm tracing

The Alarm Status dialogue of the web interface displays the alarm event types and the status. To view the
Alarm Cause Inspection dialogue, click “Inspect”.

The UIM/UIL interface displays active alarms in the menu ALARM → ALARM LIST. To view the cause of the
alarm, select the event listed on the display. The UIM displays the state of the event causing the alarm as True
(active).

The event names are based on the general instructions for configuring the ORION. Default system events
have a fixed name and prefix “S”.

Event Alarm type Definition

S Mainsfailure MF Main input power failure.

The system voltage is lower than the threshold value of the Ua

S Ua low UA
min: event.

The system voltage is higher than the threshold value of the Ua

S Ua high UA
max: event.

Analogue Rectifier: Set if > 1 rectifier failed.

S Urgent RFA UA
Digital Rectifier: Adjustable, by default set if 2 or more rectifiers
failed.

Load Fuse alarm. The voltage measurement is higher than the

LoadFuse x UA
threshold value of the LoadFuse x event.

Battery Fuse alarm. The voltage measurement is higher than the

BattFuse x UA
threshold value of the BattFuse x event.

S BattFail BT UA Event indicating that at least one battery test was failed.

Analogue Rectifier: Set if 1 rectifier failed.

S Non Urg RFA NUA
Digital Rectifier: Adjustable, default set if 1 rectifier failed.

The total system power, calculated by the controller, is higher than

S RM Redudancy Lost NUA
the threshold value of the S RM Redudancy Lost event.

The system voltage is lower than the threshold value of the Us

S Us low NUA
min: event.

The system voltage is higher than the threshold value of the Us

S Us high NUA
max: event.

Common conditions for the UA and NUA alarms

CabD 3000 Troubleshooting 35

7.4 Troubleshooting rectifiers
Use the following troubleshooting table if there is a rectifier alarm to find out whether a rectifier is faulty, or the
failure is outside the rectifier module.

LED “ok”: OFF and an alarm signal active:

Event Definition

Mains voltage is missing Check main switch and mains fuses in the system and main
distribution panel

Over voltage protection (OVP) is Reset OVP by pulling out the rectifier for approx. 2 seconds
activated

Over temperature protection (OTP) is Check airflow at front, clean air filter
activated

Fan failure, airflow blocked Check airflow at front, clean air filter, check fan and replace
the rectifier module if necessary

COM-LED off or blinking Communication failed. Check bus cable to ORION. Check
correct IMBUS termination.

Rectifier is faulty Replace rectifier module

Troubleshooting rectifiers

Note! Internal failures can only be repaired in Delta Electronics factory. A faulty rectifier module must
be replaced. For replacement instructions, see System maintenance instructions.

7.5 Troubleshooting batteries

Please follow the battery manufacturer’s instructions for troubleshooting batteries. If a battery is changed or
replaced, check the voltage and recalibrate the controller. System temperature readings must also be checked
and recalibrated.

7.6 Contacting Delta customer service

If an alarm or specific problem cannot be resolved, please contact your nearest Delta office or Delta
representative for further assistance. Please have the system type and serial number ready before contacting
Delta.

36 CabD 3000 Troubleshooting

8 Technical specifications

DPS 6000B-48-24 DPS 4000B-48-36

Rectifier module DPR 6000B-48 DPR 4000B-48
Efficiency 96 % 95 %
Max install power 144 kW 144 kW
320 - 530 VRMS L-L, 184 - 276 VRMS L-N,
Input voltage
(* linear power derating below until 266 VRMS L-N (* linear power derating below until 88 VRMS L-N
range
(4500 W) (1500 W)
Max input current
288 ARMS 864 ARMS
(3 phase)
Internal OVP Internal OVP
Input protection Inbuilt fuses Inbuilt fuses
High input voltage High input voltage
Inbuilt fuses (both poles) Inbuilt fuses (both poles)
Output protection High voltage High voltage
Over-temperature protection Over-temperature protection

AC input
Others
Mains connection Cable / Screw terminals
AC configuration 3L+N+PE / 3L+PE 2000x600x600
Power system dimensions
mm (HxWxD)
400 VRMS (L-L),
Nominal input voltage Weight 200 - 250 kg
230 VRMS (L-N)
Frequency range 45 … 66 Hz Operating temperature 0 - 45 °C
Individual rectifier fuses Optional Humidity (relative) 95 % max, non cond.
Environment standard ETSI EN 300 019-1-3
DC interfaces Safety standard IEC 60950
Output voltage range 42-58 VDC; 53.5 VDC nom. EMC standard EN 300 386
Output current per cabinet (max) 3000 A Vertical for truck
Load distribution in distribution transport
Various Packing
cabinet Horizontal for shipping /
4 x (630 A NH3/ 400 A air
NH2)
Battery connection options
4 x (1600 A / 1200 A
TPS 2) Ordering
LVD (battery) Optional Product configurator 3799602700

Rectifier DPR 4000B-48 TPS1010016C

Controller / Monitoring Rectifier DPR 6000B-48 TPS1010006

Controller ORION
Display, menu
Local interface structure, keypads,
LEDs
Alarm relays, modems,
Remote monitoring
WEB interface, SNMP

CabD 3000 Technical specifications 37

 About Delta

Delta, founded in 1971, is a global leader in power and thermal management solutions. Our mission
is “To provide innovative, clean and energy-efficient solutions for a better tomorrow,” and our
businesses encompass Power Electronics, Energy Management, and Smart Green Life. Delta has
sales offices, manufacturing facilities and R&D centers worldwide. In 2014, was ranked at the
highest A-level of the Climate Performance Leadership Index of the Carbon Disclosure Project
(CDP). Since 2011, Delta is part of the Dow Jones Sustainability Indices (DJSI) World Index.

*5017192100* 5017192100_01

© 2015 Copyright Delta Electronics, Inc., All rights reserved.