KIPIC ZOR Project

Inspection and Test Plan

Supplier LOGO Metal Fabrications (Vendor)
P055BZOR-0051-Q-234
Rev.: F, 30-Nov-19

Inspection and Test Plan

Metal Fabrications (Vendor)

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KIPIC
Date Revision Description Made Checked Approved
Rev

[1,2,3
[dd-mmm-yy] ISSUED TO APPROVAL
….]

Revision
Project Number Supplier Document Number
number

[XXXXXXXXXXXXXXXXXXXXXX] [XX]

Revision
P055BZOR FDH JV Document Number
number

(L9ZR-X-XXXX-XX-XXX-XXXXX] [1,2,3….]

Revision
PO Number KIPIC Document number
number

[L9ZR-X-XXXX-XX-XXX]

Page 1 of 4
 KIPIC ZOR Project
Inspection and Test Plan
Supplier LOGO Metal Fabrications (Vendor)
P055BZOR-0051-Q-234
Rev.: F, 30-Nov-19

PROJECT CONTRACT NO.: [L9ZR-X-XXXX-XX-XXX] INSPECTION AND TEST PLAN DOC. No.: [XXXXXXXXXXXXXXXXXXXXXX]
DESCRIPTION: [CONTRACT DESCRIPTION] METAL FABRICATIONS (VENDOR) REV.: [XX] DATE: [dd-mmm-yy]

Activity Scope of Responsibilities

Inspection / Test Points Procedure/ Acceptance Criteria Recording Standard Comments
No. Sub-contractor Contractor Company

1.0 GENERAL
Verify and Ensure latest revision of erection
1.1 and shop drawings, Specification etc. is being Issued IFC Drawing Drawing Register H R R
utilized.
Verify testing equipment, Operating manuals
and Calibration Certificate(s)
Manufacturer procedure
1.2 Calibration certifications are currently Operating Manuals H R R
P055BZOR-0051-Q-015
available P055BZOR-0051-Q-864
Welding Procedure Specification AWS D1.1 Approved WPS/PQR
1.3 H R R
(WPS)/PQR DEP 34.28.00.31-Gen Procedure
Welder Qualification Witness by Approved
Welder Qualification Test and Record AWS D1.1 P055BZOR-0051-Q-663 TPIA
1.4 H W R
(WQTR) DEP 34.28.00.31-Gen P055BZOR-0051-Q-662
P055BZOR 0051-Q-884
AWS D1.1 Welder Log Sheet
1.5 Welder Performance Log Sheet R R R
DEP 34.28.00.31-Gen P055BZOR-0051-Q-659
Qualification of welders
1.6 List of Qualified Welders P055BZOR-0051-Q-664 R R R
as per approved WPS
ASNT SNT-TC-1A ASNT Level II Certification
1.7 NDE Personal Qualification AWS D1.1 H R R
as applicable
Conduct a pre-construction quality control
1.8 Attachment E Sec. 5.4 Minutes of Meeting I H W
meeting

2.0 MATERIAL RECEIVING

Receiving Inspection for:

Structural Shapes, Plates, and Bars,
Pipe, Structural Tubing, High-Strength Bolt Receiving Inspection
Assemblies, Standard Bolt Assemblies, Report,
2.1 PIP STS05120 I W S
Headed Studs, Welding Filler Metal, Crane P055BZOR-0051-Q-858
Rails, Checkered-Floor Plate, Welded-Steel (As Applicable)
Bar Grating and Grating Stair Treads, Steel
Deck, Steel Joists
PIP STS05120
2.2 Protection and Segregation P055BZOR-0051-Q-876 I S S

3.0 SHOP/FIELD FABRICATION

Marking, Cutting, Edge Preparation, Hard PIP STS05120

3.1 P055BZOR-0051-Q-851 I S S
Stamping, Cleanness of Fit-up edges, DEP 34.28.00.31-Gen

Page 2 of 4
 KIPIC ZOR Project
Inspection and Test Plan
Supplier LOGO Metal Fabrications (Vendor)
P055BZOR-0051-Q-234
Rev.: F, 30-Nov-19

PROJECT CONTRACT NO.: [L9ZR-X-XXXX-XX-XXX] INSPECTION AND TEST PLAN DOC. No.: [XXXXXXXXXXXXXXXXXXXXXX]
DESCRIPTION: [CONTRACT DESCRIPTION] METAL FABRICATIONS (VENDOR) REV.: [XX] DATE: [dd-mmm-yy]

Activity Scope of Responsibilities

Inspection / Test Points Procedure/ Acceptance Criteria Recording Standard Comments
No. Sub-contractor Contractor Company

3.2 Alignment/fit-up

3.3 Dimensional Inspection

Shop Drawings
3.4 ID Marking

3.5 Final Welding Inspection

4.0 WELDING

4.1 Issue of welding consumable to welder

Preheating (If required) & interpass Welding Filler Metal Daily
4.2 Summary Report
Temperature PIP STS05120 Daily Welding Inspection
Welding visual inspection DEP 34.28.00.31-Gen I S S
Report
• Acceptability and Identification of Weld Approved WPS
P055BZOR-0051-Q-654
number and Welder(s) ID number Shop Drawing
4.3 P055BZOR-0051-Q-851
• Visual Inspection for welding surface
P055BZOR-0051-Q-890
defect (Daily welding inspection report)
Dimensional check
5.0 NDE (RT/UT/PT/MT)

AWS D1.1, Annex L, Table 6.3

Full Penetration 100% UT, Scanning Non Destructive Testing
5.1 NDT Procedure
corner and T-Joint Patterns D or E

AWS D1.1, Annex L, Table 6.2 NDT Reports I R S

100% Visual + 25%
5.2 Butt Weld Non Destructive Testing
RT or UT NDT Procedure
AWS D1.1, Annex L, Table 6.1 or Para
100% Visual + 10% 6.12.2 whichever is applicable
5.3 Fillet Weld Non Destructive Testing Except E&I support
MPI or DPI
NDT Procedure
6.0 FINAL INSPECTION

Final Visual and Dimensional Inspection DEP 34.28.00.31-Gen

6.1 AWS D1.1 P055BZOR-0051-Q-653 I W S
Shop Drawing
Verification of documents prior to Release for DEP 34.28.00.31-Gen Signed-Off Applicable
6.2 Painting/Galvanizing I R S
PIP STS05120 QVD’S

Page 3 of 4
 KIPIC ZOR Project
Inspection and Test Plan
Supplier LOGO Metal Fabrications (Vendor)
P055BZOR-0051-Q-234
Rev.: F, 30-Nov-19

PROJECT CONTRACT NO.: [L9ZR-X-XXXX-XX-XXX] INSPECTION AND TEST PLAN DOC. No.: [XXXXXXXXXXXXXXXXXXXXXX]
DESCRIPTION: [CONTRACT DESCRIPTION] METAL FABRICATIONS (VENDOR) REV.: [XX] DATE: [dd-mmm-yy]

Activity Scope of Responsibilities

Inspection / Test Points Procedure/ Acceptance Criteria Recording Standard Comments
No. Sub-contractor Contractor Company

7.0 FINAL DOCUMENTATION

Ensure that Non Conformance Reports have
7.1 P055BZOR-0051-Q-020 P055BZOR-0051-Q-854 I R R
been closed out
Verify completeness of all duly signed Quality
Verification Documents (QVDs) inclusive of
7.2 P055BZOR-0051-Q-021 QVD’s R R S
related reports i.e. laboratory reports / third
party reports
Ensure that all Quality Records generated
during the construction stage shall be firmly
7.3 P055BZOR-0051-Q-018 Project Record Book R R R
maintained and organized (hard copies as well
as electronic (soft) copies)

Legend: I (Inspection); S (Surveillance); W (Witness Point); H (Hold Point); R (Review)

Hold Point: Indicates an inspection or test which is considered vital to the quality, integrity and safe functioning of the material or services and which can only be achieved at this point. It is an Inspection/Test
Activity on the ITP that requires the presence of the Contractor Representative. The Production/Erection process cannot proceed beyond this point until it has been cleared by the Contractor Representative
Witness Point: Indicates an Inspection/Test Activity on the ITP that requires a request for the presence of the Contractor Representative
Review Point: Review of a document to verify accuracy, completeness, and legibility
Inspect Point: Physical inspection or check of an activity
Surveillance: An activity subject to surveillance monitoring. This typically involves monitoring an activity on a random basis - but the frequency may increase if necessary

List of QVD’s:

1.
2. P055BZOR-0051-Q-653 - Pipe Weld inspection I NOT Summary Report 8. P055BZOR-0051-Q-851 - Visual Inspection Report
3. P055BZOR-0051-Q-654 - Daily Welding Report 9. P055BZOR-0051-Q-858 - Receiving Inspection Report
4. P055BZOR-0051-Q-659 - Welder Performance Log Sheet For Piping 10. P055BZOR-0051-Q-864 - Calibration Record Card
5. P0558ZOR-0051-Q-662 - Welder Identification Card 11. P055BZOR-0051-Q-876 - Material Storage Checklist
6. P055BZOR-0051-Q-663 - Welder Performance Qualification Certificate 12. P055BZOR-0051-Q-884 - Welder Qualification Test Result (Visual)
7. P055BZOR-0051-Q-664 - Qualified Welder List 13. P055BZOR-0051-Q-890 - Welding Filler Metal Daily Summary Report

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