DOHA

CONVENTION
CENTER &
TOWER
PROJECT

Method Statement
For
Installation of Vent Piping
And Accessories

07.7.2011 00 SALIM BASBOUS PEDRO WILSON JUN IGROS GABRIEL RYAN

AMIN WAHAB
REVIEWED BY: PREPARED BY: PREPARED BY: APPROVED BY:
DATE REV. ETA-DEBBAS JV ETA-DEBBAS JV ETA-DEBBAS JV ETA-DEBBAS JV
CONSTRUCTION HSE QAQC PROJECT
DEPARTMENT DEPARTMENT DEPARTMENT DIRECTORATE

Method Statement – Installation of Vent Piping and Accessories

DOCUMENT NUMBER: ED-D-M-D-A-GN-0003-00
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CONVENTION
CENTER &
TOWER
PROJECT

Table of Contents
DESCRIPTION PAGE

i. Front Page 1
ii. Table of Contents 2
1. Purpose 3
2. Scope 3
3. Definition 3
4. Reference Documents 4
5. Tools & Equipments 4
6. Manpower 5
7. Responsibilities 5
8. Material Inspection Storage 6
9. Construction Sequence and Methodology 6
10. Jointing Method 7
11. Inspection / Testing 7
12. Health, Safety and Environment 8
13. QC Approval Report Requirements 10
14. Attachments
14.1 Risk Assessment
14.2 Inspection and Test Plan
14.3 Installation Check List

Method Statement – Installation of Vent Piping and Accessories

DOCUMENT NUMBER: ED-D-M-D-A-GN-0003-00
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CONVENTION
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1.0 Purpose
The purpose of this Method Statement is to describe the details used and controls to
be carried out for the installation of Copper pipes, fittings and accessories Vent
Piping System to ensure that it complies with Project requirements, Project
Specifications (Section 22-1005 Part 2) and standards.

2.0 Scope
This Method Statement is applicable to all pipes, fittings and accessories for Vent
Piping System at Doha Convention Center & Tower Project.
Manpower and Equipments shall be organized to meet the schedule as per approved
Construction program.
3.0 Definition
3.1 “Abbreviation “
QAQC - Quality Assurance Quality Control
MS - Method Statement
MEP - Mechanical, Electrical, Plumbing
RFIA - Request for Inspection & Approval
MIR - Materials Inspection Request
ITP - Inspection and Test Plan
TBT - Tool Box Talk
3.2 “Approved” or “Approval”
“Approved” or “Approvals” means approved in writing by the applicable Engineers
Assistant acting within the scope of their delegate authority.

3.3 “Shop Drawings”

“Shop Drawings” means drawings produced where the contract designs drawings
require expressing in more basic form to facilitate construction.

3.4 “Final Inspection”

“Final Inspection” means the inspection of the records of works at completion or at
completion of pre-determined elements to ensure that all previous inspections and
tests have been satisfactorily carried out and properly recorded.

3.5 “Materials”
“Materials” means all items covering the materials or equipments delivered to site
that must be incorporated in the project.

Method Statement – Installation of Vent Piping and Accessories

DOCUMENT NUMBER: ED-D-M-D-A-GN-0003-00
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CONVENTION
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PROJECT

3.6 “Method Statements”

“Method Statements” means a technical document to be read in conjunction with
the drawings, specification, standards and codes of practice, technical data sheets,
schedules, work instructions and any other technical document related to a
particular work.

4.0 Reference Documents – Specifications, Drawings. Etc.

4.1 Sixco Construct Midmac Project Quality Plan
4.2 Project Specification – 22 1005 Part 2
4.3 Approved Shop Drawings
4.4 Approved Material Submittal
4.5 Manufacturer’s Instruction

5.0 Tools and Equipments

5.1 Equipment
5.1.1 None

5.2 Tools
5.2.1 Scaffolding with wheels
5.2.2 Brazing tools
5.2.3 Hack saw frame
5.2.4 Chalk line / marking pen
5.2.5 Measuring Tape
5.2.6 Pipe cutter
5.2.7 Screw Driver set
5.2.8 Cleaning Pad/Brushes
5.2.9 Drilling Machine
5.2.10 Sand paper/ steel wool
5.2.11 Ladders

6.0 Manpower
6.1 Staff:
6.1.1 Construction Manager
6.1.2 Site Engineer
6.1.3 Supervisor
Method Statement – Installation of Vent Piping and Accessories
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CONVENTION
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PROJECT

6.1.4 QAQC Engineer / Inspector

6.1.5 Quantity Surveyor
6.1.6 Safety Officer

6.2 Labour
6.2.1 Foreman
6.2.2 Trade workers
6.2.3 Helpers / Labours
6.2.4 Drivers

7.0 Responsibilities

7.1 The Project Manager shall be responsible for the overall construction,
coordination site activities and implementation this method statement.
7.2 The Construction Manager, Site Engineers, Supervisors and Foremen shall
implement and execute this Method Statement.
7.3 The Material Controller shall be responsible for receiving all materials on site
warehouse.
7.4 Site Engineer / Supervisor shall check all the materials as per approved material
submittal & manufacturer’s recommendation prior to installation and shall be
responsible for the installation as per approved shop drawings.
7.5 Safety Officer shall ensure that appropriate / necessary measures are in place at
work location to avoid any unexpected accidents / events.
7.6 QAQC Engineer / Inspector shall be responsible for carrying out inspections for
the materials delivered on site. He shall document such inspections.
7.7 QAQC Engineer / Inspector shall monitor the installation activities progressively
and shall record all deviation from specification in a form of snags list or non-
conformance notification.

8.0 Material Inspection / Storage

All materials and/or equipments received or purchased shall be inspected and
approved by Supervision Consultant before using on site. Materials shall be stored in
a safe, secured and tidy manner in appropriate condition to prevent deterioration or
damage. All major MEP equipments shall be appropriately covered and protected
from weathering ill effects, open sunshine, sand storm, and other such vagaries
peculiar to the region. Items shall be stored for ease of access / handling / stock
Method Statement – Installation of Vent Piping and Accessories
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PROJECT

verification/ inspection/ checking by the main contractor / supervision consultant

representative if and when required.

Manufacturer’s recommendation for storage criteria should be followed where

applicable to avoid damage to product quality. The storage areas shall be laid out to
ensure ease of handling, retrieval and to avoid damage to materials which must be
properly stacked in accordance with manufacturer’s recommendation. The
storekeeper shall ensure that the rotation of materials is maintained to ensure that
the “first in, first out” system is observed. Routine checks shall be carried out to
ensure that this rotation is maintained.

9.0 Construction Sequence and Methodology.

9.1 Preparation before Installation
9.1.1 Ensure that all Drawings for Installation are approved & properly
coordinated with other services
9.1.2 Check if work location / area are ready for installation of piping.
9.1.2 Before starting the work, check that all safety precautions are in place.

9.2 Installation Procedure

9.2.1 Mark the pipe routing on the slab and risers / shaft.
9.2.2 Install approved anchor fasteners as per Project Specification
approved Materials submittal and Shop Drawings.
9.2.3 All pipe supports shall be done as per approved shop drawings
specified spacing and manufacturer’s recommendation.
9.2.4 Sleeve pipes passing through partitions walls and floors.
9.2.5 Pipe passing through the wall and floor slab opening shall be provided
with approved fire resistance (if needed) compound and subsequent
water proofing (by others) if required.
9.2.6 Installation should be as per manufacturer’s instructions
9.2.7 Note the manufacturer’s recommendation for the selected jointing
type.
9.2.8 Support vertical piping at every floor. Support riser piping
independently of connected horizontal piping.
9.2.9 All pipe open ends shall be plugged properly. Pipes shall be protected
during the remainder of the projects
9.2.10 Pipe shall be installed in small shafts prior to shafts dry wall are closed.
Method Statement – Installation of Vent Piping and Accessories
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PROJECT

9.2.11 Minimum clearance between pipe and structural must be maintained

and pipe supports spacing as per approved Shop Drawing
9.2.12 Final Completion / Finishing of Vent Piping system like painting, pipes
tagging identification shall be coordinated to Architectural services.
9.2.13 Cast iron/Ductile iron pipes installed shall be equi-potential bonded
with earthing system. Coordinate with electrical services for
connection sequence procedure.
9.2.14 For Vent Pipes below 75mm Copper pipes to be used.
10.0 Jointing
10.1 Soldering Method (Pipe Size up to 50 mm)
10.1.1 Using a suitable brush apply the approved non corrosive type flux
adequately but not excessive to both outside of the tube and inside fitting
socket.
10.1.2 Insert the tube into the fitting until it reaches the tube stop and then wipe
off any excess flux. Heat the assembled joint evenly on all sides.
10.1.3 Apply Solder to the mouth of the fitting. When the correct temperature has
been reached the solder will flow freely and be drawn into the point. Briefly
re apply the blow torch and wipe off any excess solder.
10.1.4 Allow the joint to cool without disturbance. Clean the joint generally.
Wiping of any external flux residues. this will prevent, unsightly stains or
( in extreme cases) corrosion of pipe work. Flush out the pipe work.

10.2 Brazing Method

10.2.1 Using a suitable brush apply the approved non corrosive type flux
adequately but not excessive to both outside of the tube and inside fitting
socket.
10.2.2 Insert the tube into the fitting until it reaches the tube stop and then wipe
off any excess flux. Heat the assembled joint evenly on all sides.
10.2.3 Heat the assembled joint evenly on all sides to ( red heat in poor day light)
10.2.4 Apply the approved filler rod to the mouth of the fitting. Allowing the alloy
brazing to melt and flow into the annular gap. Allow the joint to cool with
out disturbances. Clean the joint generally and flush out the pipe work.

10.3 For pipe 75mm and above

10.3.1 Joining of hubless cast iron pipes and fittings will be done by the use
of Neoprene hubless couplings with stainless steel shield.
10.3.2 Unfasten the bolts of the coupling before fixing the pipe.

Method Statement – Installation of Vent Piping and Accessories

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CONVENTION
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PROJECT

10.3.3 Place the Neoprene of the sleeve on the end of the pipe or fitting and
place the stainless steel shield on the component.
10.3.4 Insert the other pipe or fitting to the neoprene sealing sleeve and
make sure that both sides are firmly seated in the couplings.
10.3.5 Slide the stainless steel shield over the neoprene sleeve and tighten
the clamp assembly by using screwdriver until the two sided are firmly
fixed.

11.0 Inspection and Testing

11.1 After completion of the work, The Site Engineer & Supervisor who perform an
activity are required to raise an RFIA with complete attachment &
information regarding the scope of inspection, including necessary drawings
highlighted to show the scope of inspection. He shall systematically check
and inspect their work. The inspection shall be performed according to
typical checklist and approved Inspection and Test Plans (ITP) which shall also
be attached to the RFIA.

11.2 After Site Engineer & Supervisor completed their inspection and testing , RFIA
shall be submitted to QAQC Department who shall check and process the
documents to have completed work inspected by Supervision Consultant for
their approval.

11.3 After satisfactory inspection by Supervision Consultant, completed work shall

be under gravity leak test. All pipes (Vertical risers and horizontal installation)
shall be subject to gravity leak test.

11.4 Before applying the gravity test, ensure that all safety precautions are in
place.

11.5 After ensuring that safety precautions are in place, check that all pipe ends
are closed with test plugs except for water filling point.
11.6 Clean the pipes for any dust or debris on the joint surface for easy
identification of leak if there is any.

11.7 Applying /conducting gravity leak test for Vertical risers and horizontal
installation have to maintain 0.3 Bar pressure for duration of 4 hours. Additional
3 meters length of pipe should be provided on the test pipe. Repair if any leak
occurs prior for Submittal of RFIA .
Method Statement – Installation of Vent Piping and Accessories
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CONVENTION
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TOWER
PROJECT

Note: RFIA must be processed and submitted to Supervision Consultant 24 hours

before the actual inspection and/or witnessing.

12.0 Health, Safety and Environment

Safety of all personnel and equipment is the highest priority of ETA-Debbas JV during
the execution of the Works.

12.1 Personnel Protective Equipment

12.1.1 Safety Helmet
12.1.2 Safety Goggles (during drilling and use of grinders)
12.1.3 Face shield (during grinding)
12.1.4 Safety Footwear (steel toes)
12.1.5 Safety Gloves (for material handling)
12.1.6 Coverall (as protective clothing)
12.1.7 Ear plug protection
12.1.8 Full Body Harness
12.1.9 Respiratory Mask ( if required )

12.2 Tool Box Talk (TBT)

 Safety Tool Box Talk shall be given by the Site supervisor / Safety
officer every week and/or as deemed necessary.
 Safety tool Box Talk shall brief the task / subject and shall be given in
languages understandable by multinational workforce.
 Safety Tool Box Talk attendance shall be recorded on a sheet and
signed by attendees.

12.3 Material Safety Data Sheet (MSDS)

All materials shall be identified and all MSDS should be read and understood
before use.

12.4 Housekeeping
Housekeeping shall be maintained by all personnel working at site.
Housekeeping for fabrication and installation shall be as per project safety
plan and ETA-Debbas Safety Manual.

Method Statement – Installation of Vent Piping and Accessories

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CONVENTION
CENTER &
TOWER
PROJECT

12.5 Signage
All necessary safety warning and caution signs shall be displayed at work
locations.

12.6 Environment
MSDS for COSHH materials shall be kept by the storekeeper and a copy given
To HSE Dept. The MSDS shall be followed as per Qatar labour law.
Waste Disposal shall be segregated and disposed by a Certified
Subcontractor
And send it to the municipality stockyard for COSH material as per Qatar law.

13.0 QC Approval Report Requirements

13.1 Material Inspection Report (MIR) - Form

13.2 Request for Inspection and Approval - Form

Method Statement – Installation of Vent Piping and Accessories

DOCUMENT NUMBER: ED-D-M-D-A-GN-0003-00
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