Select AI/ML based Predictive Maintenance Projects

Oil Terminal- Predictive Maintenance Solution

Client Profile Oil & Gas

A Fortune 500, Global Oil & Gas major operating 11 refineries, marketing network of 125 bulk storage terminals,
91 LPG bottling plants, 110 aviation fuel stations and over 13,400 kilometres of cross country pipelines with
significant global assets.

Business Challenges Services

• Low reliability of assets due to frequent unplanned equipment downtime.
• Improve information flow between Operations and Maintenance teams
• Improve Maintenance practices and move towards Predictive Maintenance regime • Solution Design

• Installation, Testing of
Solution Benefits Sensors, IT
infrastructure
 Automation of measurements
• Implementation,
through wired/wireless IIoT
Testing &
sensors.
Commissioning of
Historian and AI/ML
 Unified view of over 900 rotating
based Predictive
and static assets through real-time
Analytics.
KPI dashboards and alerts
• Solution Support,
 Equipment failure prediction in
Maintenance &
advance (10 days - 2 months in
Enhancement
advance), enhancing maintenance
team preparedness to minimize
downtime.

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Petrochemical- Predictive Maintenance Solution

Client Profile Petrochemical

A Fortune 500 global manufacturing conglomerate with product offerings in Petrochemicals, Chemical,
Specialties, Agri-Nutrients, and Metals. The client’s world class 64 manufacturing facilities, sales, technology and
innovation facilities are located throughout the globe across 50 countries.

Business Challenges Services

• Enhance Plant Asset Performance and Reliability.
• Improve Maintenance practices through Real-time Monitoring, Early Event detection and move towards
Predictive Asset Healthcare

Solution Benefits • Solution Design,

Implementation,
Testing & Deployment
 Equipment failure prediction alerts
received 7-14 days in advance.
• Application Support,
Maintenance &
Enhancement
 Multi-million dollar savings by
Services.
minimizing unplanned downtime.

 Integration with Hadoop enabling

enterprise-wide Big Data analytics

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Copper Smelter- Predictive Maintenance Solution

Client Profile Metal

The Client is a Fortune 100 global conglomerate with interests in Chemicals, Pulp & Fibre, Cement, Metals &
Mining, Telecom, Textiles, Financial Services and Retail industry sectors. The project was implemented at the
client’s Copper Smelter which is amongst the largest in the world.

Business Challenges Services

• Low Plant Equipment Reliability Index impacting production and quality

• High Inventory of equipment spare

Solution Benefits • Solution Design,

Implementation,
Testing & Deployment
 High Value Catches prior to
Equipment Failure improving the
Plant Equipment Reliability Index
• Application Support,
(>10% increase)
Maintenance &
Enhancement
 Anomalous Equipment Behaviour
Services.
Early identification resulting in
better product quality

 Improved and Focused Equipment

Inspection Rounds

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Aluminum Smelter, FRP- Predictive Maintenance
Solution
Client Profile Metal
The Client is a Fortune 100 global conglomerate with interests in Chemicals, Pulp & Fibre, Cement, Metals &
Mining, Telecom, Textiles, Financial Services and Retail industry sectors. The project was implemented at the
client’s Aluminum Smelter and Downstream Flat & Rolled Products manufacturing facility.

Business Challenges Services

• Low Plant Equipment Reliability Index impacting production and quality
• High Inventory of equipment spare
• Disparate operational systems causing fragmented approach to improve equipment availability

Solution Benefits • Solution Design,

Implementation,
 High Value Catches prior to Testing & Deployment
Equipment Failure improving the
Plant Equipment Reliability Index
(>10% increase) • Application Support,
Maintenance &
 Improved communication and Enhancement
coordination amongst Operations Services.
and Maintenance teams to
prioritize maintenance actions

 Improved and Focused Equipment

Inspection Rounds

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