ENMAS EPC POWER PROJECTS LIMITED

ENMAS EPC POWER PROJECTS LIMITED

CHENNAI - 600 008, INDIA.

QUALITY ASSURANCE PLAN

CUSTOMER : M/S JEFFERSON ENTERPRISE LLC JOB NO. : HC01S1
PROJECT : Renovation of Existing Boiler QAP NO. : EEPC/HC01S1/QAC/IC/333/I/0033
CONSULTANT : ---- REV. NO. : 00
COMPONENT : STAIRCASE & HANDRAILS DATE : 07/02/2022
MANUFACTURER : ----

REV. DATE DESCRIPTION REVISED BY PREPARED REVIEWED APPROVED

NAME M.Venugopal PAVUL RAJ.J B.K.SAHU
SIGNATURE

DATE

ABBREVIATIONS:-
1 MANUFACTURE MT MAGNETIC PARTICLE TEST
2 ENMAS EPC MVR MATERIAL VERIFICATION REPORT
3 THIRD PARTY/CUSTOMER NDT NON DESTRUCTIVE TEST
ASME AMERICAN SOCIETY OF MECHANICAL ENGINEERS P PERFORM
AI/IA AUTHORSISED INSPECTOR/INSPECTING AUTHORITY PO PURCHASE ORDER
AWS AMERICAN WELDING SOCIETY PMI POSITIVE MATERIAL TESTING
CC COMPLIANCE CERTIFICATE LPT LIQIUID PENTRANT TEST
DC DELIVERY CHALLAN PQR PROCEDURE QUALIFICATION RECORD
DFT DRY FILM THICKNESS QAP QUALITY ASSURANCE PLAN
DRG DRAWING R REVIEW
EP EDGE PREPARATION RT RADIOGRAPHY REPORT
FOT FIRST OF TRIAL R/W RANDOM WITNESS
FICN FINAL INSPECTION CLEARANCE NOTE TDC TECHNICAL DELIVERY CONDITION
H HOLD(MANDATORY CLEARANCE WITHOUT WHICH NO FURTHER OPERATION PERMITTED) TC TEST CERTIFICATE
HT HEAT TREATMENT UT ULTRASONIC TEST
HTR HYDRO TEST REPORT W WITNESS (TO BE INFORMED AND FURTHER OPERATION CAN CONTINUE)
IBR INDIAN BOILER REGULATION WPQ WELDER PERFORMANCE QUALIFICATION
IR INSPECTION REPORT WPS WELDING PERFORMANCE SPECIFICATION
LS&CS LONG SEAM & CIRCULAR SEAM
MFR MANUFACTURER

NOTES:
1. GEOMETRY MEANS SQUARENESS, STRAIGHTNESS.
2. MATCH MARKING AND IDENTIFICATION SHALL BE DONE LEGIBLY FOR ALL THE COMPONENTS.

Staircases Handrails 270922 page 1 of 2

 ENMAS EPC POWER PROJECTS LIMITED

TYPE OF CHECK REFERENCE ACCEPTANCE FORMAT INSPECTION BY

SL.NO. OPERATION CHARACTERISTICS
& QUANTUM DOCUMENT NORM OF RECORD 1 2 3
1.0 Material Control

Chemical, Mechanical TC / Lab report verification,

1.1 Raw material inspection for Plates,tubes & Rolled section Properties and Visual - 100%, Drawings, Specification Drawings, Specification TC/ Lab reports/ CC P R R
Dimensions Dimension - 10%

Sizes, Specification & Dimension - 10%,

1.2 Material inspection for Bought out items (Fasteners etc) Drawings, Specification Drawings, Specification CC/TC P R
Grade Visual - 100%
2.0 Welding control
Verification of applicable
Verification
2.1 Review of WPS ,PQR WPS / PQR and Welder ASME SEC IX ASME SEC IX WPS, PQR P R R
documents – 100%
Qualification

Verification /Qualification Verification

2.2 Review of WPQ ASME SEC IX ASME SEC IX WPQ P R
of welders/welding documents – 100%
3.0 In process control
Bevel angle, Land, Dimension &
3.1 Marking, cutting and Edge preparation Drawings Drawings --- P R
Dimension, Visual Visual – 100%
3.2 Holes marking & drilling on plates & Rolled sections Orientation,Dimension Dimension-100% Drawings Drawings --- P -
Root gap, Bevel angle,
Fit up of Plate to channel, tube to tube,Rod to plate,Tube to Layout Dimension &
3.3 Mismatch, Visual, Drawings Drawings IR P R/W R
plate,Tube to Tube Visual – 100%
Dimension
Weld soundness, Weld
Visual - 100%,
3.4 Welding Inspection profile, surface Drawings Drawings IR P H R
Measurement-100%
defects,Finish & Size
4.0 NDT on Welds
Drawings, Drawings, ASME Sec VIII
4.1 Butt Welds Weld Soundness PT-10% PT report P W
ASME Sec V Div 1
Weld soundness, Weld Dimension & Drawings, Drawings, ASME Sec VIII
4.2 Fillet Welds PT report P W
Profile, Surface Defects Visual – 100%, PT-10% ASME Sec V Div 1
5.0 Visual Inspection Surface Condition Visual - 100% Drawings Drawings --- P W R
Layout, Overall
Dimension &
6.0 Final Dimensional Inspection Dimensions, Drawings Drawings IR P H H
Visual – 100%
Surface Conditions
Measurement - 100%
Dimensions, Layout &
7.0 Trial Assembly (Staircase to Handrail) Geometry (Note - 02) Drawings Drawings IR P H H
Geometry
Match Marking

Surface Roughness & Visual - 100% & Drawings, PO

8.0 Surface Preparation & Painting Drawings, PO Painting Report P H R
DFT check for painting DFT Check

Review of Previous Test

Verification – 100%
9.0 Final Inspection Reports & Stenciling Drawings, PO, QAP Drawings, PO, QAP FICN P H H
Visual -100 %
Details
Painting :

Staircases Handrails 270922 page 2 of 2