ENMAS EPC POWER PROJECT LIMITED

ENMAS EPC POWER PROJECT LIMITED

CHENNAI - 600 008, INDIA.

QUALITY ASSURANCE PLAN

CUSTOMER : M/S JEFFERSON ENTERPRISE LLC JOB NO. : HC01S1
PROJECT : Renovation of Existing Boiler QAP NO. : EEPC/HC01S1/QAC/IC/333/S/0025
CONSULTANT : ---- REV. NO. : 00
COMPONENT : EXPANSION BELLOW DATE : 05/05/2022
MANUFACTURER :

REV. DATE DESCRIPTION REVISED BY PREPARED REVIEWED APPROVED

NAME M.VENUGOPAL J.PAVUL RAJ B.K.SAHU

SIGNATURE

DATE

ABBREVIATIONS:-
1 MANUFACTURER MT MAGNETIC PARTICAL TEST
2 ENMAS EPC/THIRD PARTY MVR MATERIAL VERIFICATION REPORT
3 THIRD PARTY/CUSTOMER NDT NON DESTRUCTIVE TEST
ASME AMERICAN SOCIETY OF MECHANICAL ENGINEERS P PERFORM
AI/IA AUTHORSISED INSPECTOR/INSPECTING AUTHORITY PO PURCHASE ORDER
AWS AMERICAN WELDING SOCIETY PMI POSITIVE MATERIAL TESTING
CC COMPLIANCE CERTIFICATE LPT LIQIUID PENTRANT TEST
DC DELIVERY CHALLAN PQR PROCEDURE QUALIFICATION RECORD
DFT DRY FILM THICKNESS QAP QUALITY ASSURANCE PLAN
DRG DRAWING R REVIEW
EP EDGE PREPARATION RT RADIOGRAPHY TEST
FICN FINAL INSPECTION CLEARANCE NOTE TC TEST CERTIFICATE
H HOLD(MANDATORY CLEARANCE WITHOUT WHICH NO FURTHER OPERATION PERMITTED) UT ULTRASONIC TEST
HT HEAT TREATMENT W WITNESS (TO BE INFORMED AND FURTHER OPERATION CAN CONTINUE)
HTR HYDRO TEST REPORT WPQ WELDER PERFORMANCE QUALIFICATION
IR INSPECTION REPORT WPS WELDING PERFORMANCE SPECIFICATION
MFR MANUFACTURER

Metallic Bellow QAP Page 1 of 2

ENMAS EPC POWER PROJECT LIMITED

TYPE OF CHECK REFERENCE ACCEPTANCE FORMAT INSPECTION BY

SL.NO. OPERATION CHARACTERISTICS
& QUANTUM DOCUMENT NORM OF RECORD 1 2 3
1.0 Material Control
1.1 Raw material & bellow Chemical, Mechanical TC / Lab report verification - 100% Drawings, Specification Drawings, Specification Test certificates/ Lab reports P R
properties
2.0 Welding control
2.1 Qualification of welding process WPS, PQR, Verification of applicable Verification - 100% Drawings, Drawings, WPS, PQR, WPQ P R
WPQ WPS / Qualification ASME SEC. IX ASME SEC. IX

3.0 In-process Inspection

3.1 Bellow Fit-up & Welding Dimensions Visual, Dimension - 100% Approved Drawings Approved Drawings IR P R
3.2 Visual Inspection Visual Visual - 100% Approved Drawings Approved Drawings IR P H
3.3 NDT of bellow weld joints Weld soundness Visual, PT Test - 100% ASME sec V ASME sec VIII NDT Report P H
4.0 Assembly and final inspection
4.1 Pneumatic/Hydraulic Pressure testing of Bellows Leak tightness Visual - 100%, Air/Water Leak test Approved Drawings Approved Drawings Pneumatic test report P H H

4.2 Final Inspection Dimension, Movement Visual, Dimension - 100% Approved Drg. / Approved Drg. / IR P W H
Test Approved data sheet Approved data sheet
5.0 Surface preparation & Painting Paint type, Finish, Visual, Measurement - 100% Approved Drawings Approved Drawings T.C & Painting Report P R
Coating thickness
6.0 Final Documentation Review of all TC, Visual & Document Review - 100% Drawings, Specification Drawings, Specification Booklet P H
Inpection Reports

Metallic Bellow QAP Page 2 of 2