ENMAS EPC POWER PROJECTS LIMITED

CHENNAI - 600 008, INDIA.

QUALITY ASSURANCE PLAN

CUSTOMER : M/S JEFFERSON ENTERPRISE LLC JOB NO. : HC01S1
PROJECT : Renovation of Existing Boiler QAP NO. : EEPC/HC01S1/QAC/IC/333/S/0003
CONSULTANT : ---- REV. NO. : 02
COMPONENT : DUCTING DATE : 02/05/2022
MANUFACTURER :

REV. DATE DESCRIPTION REVISED BY PREPARED REVIEWED APPROVED

01 28.07.22 THIRD PARTY INSPECTION STAGES ADDED JPR NAME M.VENUGOPAL J.PAVUL RAJ B.K.SAHU
02 08.08.22 NOTES ADDED JPR
SIGNATURE

DATE

ABBREVIATIONS:-
1 MANUFACTURER MFR MANUFACTURER
2 ENMAS EPC MT MAGNETIC PARTICAL TEST
3 THIRD PARTY/CUSTOMER MVR MATERIAL VERIFICATION REPORT
ASME AMERICAN SOCIETY OF MECHANICAL ENGINEERS NDT NON DESTRUCTIVE TEST
AI/IA AUTHORSISED INSPECTOR/INSPECTING AUTHORITY P PERFORM
AWS AMERICAN WELDING SOCIETY PO PURCHASE ORDER
CC COMPLIANCE CERTIFICATE PMI POSITIVE MATERIAL TESTING
DC DELIVERY CHALLAN PQR PROCEDURE QUALIFICATION RECORD
DFT DRY FILM THICKNESS QAP QUALITY ASSURANCE PLAN
DRG DRAWING R REVIEW
EP EDGE PREPARATION RT RADIOGRAPHY REPORT
FOT FIRST OF TRIAL R/W RANDOM WITNESS
FICN FINAL INSPECTION CLEARANCE NOTE TDC TECHNICAL DELIVERY CONDITION
H HOLD (MANDATORY CLEARANCE WITHOUT WHICH NO FURTHER OPERATION PERMITTED) TC TEST CERTIFICATE
HT HEAT TREATMENT UT ULTRASONIC TEST
HTR HYDRO TEST REPORT W WITNESS (TO BE INFORMED AND FURTHER OPERATION CAN CONTINUE)
IR INSPECTION REPORT WPQ WELDER PERFORMANCE QUALIFICATION
LS&CS LONG SEAM & CIRCULAR SEAM WPS WELDING PERFORMANCE SPECIFICATION
LPT LIQIUID PENTRANT TEST

NOTES:
1. GEOMETRY MEANS SQUARENESS, STRAIGHTNESS, SWEEP & CAMBER
02
2. MATCH MARKING AND IDENTIFICATION SHALL BE DONE LEGIBLY FOR ALL THE COMPONENTS.

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 TYPE OF CHECK REFERENCE ACCEPTANCE FORMAT INSPECTION BY
SL.NO. OPERATION CHARACTERISTICS
& QUANTUM DOCUMENT NORM OF RECORD 1 2 3
1.0 Material Control

TC / Lab report verification,

Raw Material inspection for Plates & Rolled Chemical, Mechanical Properties and
1.1 Visual - 100%, Drawings, Specification Drawings, Specification TC/ Lab reports/ CC P R R
sections Dimensions
Dimension - 10%

Material inspection for Bought out items Dimension - 10%,

1.2 Sizes, Specification & Grade Drawings, Specification Drawings, Specification TC/CC P R
(Fasteners etc) Visual - 100%
2.0 Welding Control
Verification of applicable WPS / PQR Verification documents
2.1 Review of WPS ,PQR ASME SEC IX ASME SEC IX WPS, PQR P R R
and Welder Qualification – 100%
Verification /Qualification of Verification documents
2.2 Review of WPQ ASME SEC IX ASME SEC IX WPQ P R
welders/welding – 100%
3.0 In process Control
Dimension &
3.1 Marking, cutting and Edge preparation Bevel angle, Land, Dimension, Visual Drawings Drawings --- P R
Visual – 100%
Root gap, Bevel angle, Dimension &
3.3 Fit up Drawings Drawings IR P R/W R
Mismatch, Visual, Dimension, Visual – 100%
Weld soundness, Weld profile, Visual - 100%,
3.4 Welding Inspection Drawings Drawings IR P H
surface defects, Finish & Size Measurement-100%
SS Lining-- Drilling,Plug welding & finishing (If
3.5 Visual & Dimension Visual & Dimension-100% Drawings Drawings --- P R/W
applicable)
4.0 NDT on Welds
4.1 Butt Weld Material soundness PT-10% ASME Sec V ASME SEC IX PT Report P W R
Butt Weld Gas cut edges 20mm and above & Back
4.2 Weld soundness PT - 10% ASME Sec V ASME SEC IX PT report P W
Grinding area
4.3 All back gouged area Weld soundness PT-100% ASME Sec V ASME SEC IX PT report P W R
4.4 Weldment Others Weld soundness PT-10% Drawings, ASME Sec V Drawings, ASME SEC IX PT Report P W
5.0 Visual Inspection Surface Condition Visual - 100% Drawings Drawings --- P W
Visual – 100%
Trial Assembly of Duct 01 to 04 together (Note- Measurement - 100%
6.0 Dimensions & Geometry Drawings Drawings IR P H H
2) Geometry (Note-1) Match
02 Marking
Overall Dimensions, Dimension &
7.0 Final Dimensional Inspection Drawings Drawings IR P H H
Surface Conditions Visual – 100%
Surface Roughness & DFT check for Visual - 100% &
8.0 Surface Preparation & painting Drawings, PO Drawings, PO Painting Report P W R
painting DFT Check
1.Review of previous test Reports
2.Stenciling of details Verification – 100%
9.0 Final Inspection Drawings, PO, QAP Drawings, PO, QAP FICN Report P H H
3.Match marking and Flow Direction Visual -100 %
for aero foil duct

PAINTING 01
Blasting to SA 2.5 & Inorganic Zinc Rich Silicate - 75 Mic DFT - Grey colour

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