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10/22/2013

Moto G LTE (2nd Generation) Level 2 –


Global Service & Repair Manual
Motorola Moto G
Global Service and Repair Manual

MOTO G LTE (2ND GENERATION)


REVISION HISTORY
Revision Date Notes
1 2014/12/17 Initial Release
2 2015/01/12 Update SBOM, Exploded view and disassembly and assembly instruction
3 2015/01/22 Add visible WDL location after remove battery cover

01/20/2015

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Motorola Moto G
Global Service and Repair Manual

TABLE OF CONTENTS
Revision History ................................................................................................................................. 2  
Table of Contents ............................................................................................................................... 3  
List of Tables ...................................................................................................................................... 5  
Table of Figures ................................................................................................................................. 5  
Safety Information.............................................................................................................................. 6  
Cautions and Warnings ...................................................................................................................... 6  
Electrostatic Discharge .......................................................................................................................................................... 6  
Battery Safety Guidelines ................................................................................................................... 6  
Introduction ........................................................................................................................................ 7  
External Views .................................................................................................................................... 7  
PSCD Gaps ........................................................................................................................................ 9  
Exploded Views ................................................................................................................................ 14  
Disassembly ..................................................................................................................................... 18  
Disassembly Flow Chart ................................................................................................................... 18  
Tools Required for Disassembly....................................................................................................... 19  
Battery Door Removal ...................................................................................................................... 20  

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Rear Housing Removal .................................................................................................................... 21  
SIM FPC Removal ............................................................................................................................ 23  
Battery Removal ............................................................................................................................... 24  
LCM Connector Removal ................................................................................................................. 29  
Proximity sensor FPC and Front camera FPC Removal .................................................................. 31  
PCB Removal ................................................................................................................................... 32
HSJ and micro USB Grommet Removal .......................................................................................... 34  

Proximity Grommet Removal.......................................................................................................... 345  


Loud speaker Removal .................................................................................................................... 36  
Battery Reuse Preparation ............................................................................................................... 37  
Front Housing Cleaning Preparation ................................................................................................ 38

Assembly .......................................................................................................................................... 39  
Assembly Flow Chart........................................................................................................................ 39  
Tools Required for Assembly ........................................................................................................... 40  
Speaker Assembly............................................................................................................................ 41  
Proximity sensor FPC Assembly ...................................................................................................... 42  
PCB to Front Housing Assembly ...................................................................................................... 44  
Battery Assembly.............................................................................................................................. 51  
SIM FPC module Assembly.............................................................................................................. 54

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Motorola Moto G
Global Service and Repair Manual

Camera bezel adhesive assembly,camera lens assembly and battery sponge


assembly………….56   _Toc370221294

Front Housing to Rear Housing Assembly ....................................................................................... 57  


IMEI Label Application ...................................................................................................................... 59  

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Motorola Moto G
Global Service and Repair Manual

LIST OF TABLES
Table 1. External Views Parts List ...................................................................................................... 8  
Table 2. PSCD Gap Measurements ................................................................................................... 9  
Table 3. Exploded View Parts List .................................................................................................... 16  

TABLE OF FIGURES
Figure 1. External Views .................................................................................................. 7
Figure 2. PSCD Front .................................................................................................... 10
Figure 3. PSCD Front (Battery Cover Removed) .......................................................... 10
Figure 4. Camera Hole .................................................................................................. 11
Figure 5. PSCD Side View............................................................................................. 11
Figure 6. PSCD Side View............................................................................................. 12
Figure 7. PSCD Top and Bottom View .......................................................................... 12
Figure 8. Display Alignment ........................................................................................... 13
Figure 9. Exploded View 1 ............................................................................................. 14
Figure 10. Exploded View 2 ........................................................................................... 15

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SAFETY INFORMATION
Cautions and Warnings
Electrostatic Discharge
The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap
when working with internal components.

Battery Safety Guidelines


Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped
to the floor, it may be internally damaged and must be scrapped.
Ensure all surfaces, fixtures, and phone components contacting the Battery are smooth and clean.
• Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout
assembly.
• Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that
will contact the Battery are free of foreign material.
• Ensure screws and screwdrivers do not contact the Battery.
• Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when
used by the customer.

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INTRODUCTION
External Views
2
3

10

11
6
4

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12 5

13

Figure 1. External Views

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Table 1. External Views Parts List

Reference Description
#
1 MAIN DISPLAY
2 FRONT-FACING IMAGER
3 TOP SPEAKER
4 FRONT HOUSING
5 HSJ Trim
6 POWER KEY
7 VOLUME KEY
8 BATTERY HOUSING
9 BOTTOM SPEAKER
10 CAMERA LENS
11 LED FLASH
12 USB CONNECTOR

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13 SECONDARY MICROPHONE MESH

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PSCD Gaps
All dimensions are in millimeters (mm). The following gaps are considered maximum allowable without further approval.
Gaps measured with Pin Gauges must be done perpendicular to the surface/area being measured. Pin Gauges must not
be used at an angle as they will give false-positive results due to visual objectivity.
Table 2. PSCD Gap Measurements

No Item Gap Spec


1 The gap around the cover glass to the front housing MAX: 0.3mm
The step between front housing and cover glass at top and
2-1 Cover glass recess Min: 0.05mm
bottom side
The step between front housing and cover glass at center
2-2 cover glass recess Min:0mm
of left/right side
3-1 The step between front housing and speaker trim Cover glass recess Min: 0.05mm
3-2 The step between front housing and speaker trim Cover glass recess Min: 0.05mm
4-1 The gap around front housing and speaker trim MAX: 0.75mm

4-2 The gap around front housing and speaker trim MAX: 0.75mm

5 The gap around the rear cover and camera trim MAX: 0.3mm
6 The step between the rear cover and camera trim MAX:0.2mm
7

8
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The gap around the camera trim and camera lens
Concentricity between imager center eye to camera lens
artwork
MAX: 0.2mm

MAX: 0.35mm

9 The gap around rear cover and flash lens MAX: 0.3mm

10 The step between rear cover and flash lens MAX: 0.2mm

11 The step between front housing and rear cover MAX: 0.25mm
12 The gap between the front housing and volume key MAX:0.3mm
13 The gap between the front housing and the power key MAX:0.3mm
14 The gap between the rear cover and volume key MAX:0.3mm
15 The gap between the rear cover and the power key MAX:0.3mm
16 The gap between the front housing and the rear cover MAX: 0.25mm
17 The gap between the micro USB and rear cover MAX:0.4mm
18 The gap between the front housing and the HSJ trim MAX:0.3mm
19 The gap between the rear cover and the HSJ trim MAX:0.3mm
20 Concentricity between imager center eye to lens artwork MAX: 0.35mm
21 Parallelism of screen and lens artwork in X |X1-X2|≤0.2mm
22 Parallelism of screen and lens artwork in Y |Y1-Y2|≤0.2mm

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1

Figure 2. PSCD Front

2-­‐1 4-­‐1
3-­‐1

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2-­‐2 2-­‐2

4-­‐2

3-­‐2

2-­‐1

Figure 3. PSCD Front (Battery Cover Removed)

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6
8 7
5

9
10

Figure 4. Camera Hole


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11

Figure 5. PSCD Side View

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12 13

14 15 16

Figure 6. PSCD Side View

17

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18

19

Figure 7. PSCD Top and Bottom View

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20

X1
21

Y1 Y2

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Display  active  
area

Lens  window  
area

22

X2

Figure 8. Display Alignment

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Exploded Views

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Figure 9. Exploded View 1

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01/20/2015

Figure 10. Exploded View 2

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Table 3. Exploded View Parts List
Refer to “L2_Global_SBOM_XT107X” for latest Service BOM.

Reference # Description

1 ASSEMBLY KIT TLE/BLACK/TP LCM MODULE


ASSEMBLY REAR HOUSING CHINA DS BLACK TLE
2
ASSEMBLY REAR HOUSING LatAm EU BLACK TLE
ASSEMBLY KIT TLE/PCBA MB CMMC CH
ASSEMBLY KIT TLE/PCBA MB CT CH
ASSEMBLY KIT TLE/PCBA MB Europe
3
ASSEMBLY KIT TLE/PCBA MB LatAm
ASSEMBLY KIT TLE/PCBA_MB CMCC CH 16GB
ASSEMBLY KIT TLE/PCBA_MB CT CH 16GB
5 FPC PROXIMITY SENSOR ASSEMBLY
6 REAR CAMERA 8M AF 1/3.2" IMX179 L9574A1
2.1 PROTECTIVE FILM CAMERA LENS
7 FF CAMERA 2M 1/7” IMX132 LARGAN 40069A1B
8
9 01/20/2015
LOUD SPEAKER 8Ω 0.6W 11*15*3mm
RUBBER HSJ
10 ADHESIVE BATTERY DBU
11 RUBBER MICROUSB
FPC SIM ASSEMBLY DS
12
FPC SIM ASSEMBLY SINGLE ZDT DBU
13 ASSY,BAT,FT40,LI POLYMER,SONY,TYP2390 MAH
14 SCREW_M_T5_FLAT HEAD M1.4*2.0 Zn J WHITE
15 SCREW M T5 FLAT HEAD M1.4*3.0 Zn BLACK
16 SCREW M T5 FLAT HEAD M1.4*4.1 Cr3 BLK
LABLE DEVICE 54.6*34mm TLE
17 Label_Device_54.6*34mm_MP_CN_TLE
Label_Device_54.6*34mm_MP_TLE
18 KEY POWER BLACK
19 KEY VOLUME BLACK
20 CONDUCTIVE PAD CAMERA LENS TLE
21 MYLAR LCM
AB ASSY_Rev.C_TLE/China/MP
22 AB ASSY_Rev.C_TLE/Europe/MP
AB ASSY_Rev.C_TLE/LatAm/P2_DS
NA LABEL WATER INGRESS

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Reference # Description
NA LABEL WATER INGRESS
23 MYLAR KAPTON BATTERY TLE
NA MYLAR KAPTON MIC ESD TOP TLE
NA MYLAR KAPTON MIC ESD BOTTOM TLE
NA MYLAR KAPTON LCM ESD
24 MYLAR KAPTON POP THERMAL FA DBU
25 FOIL CONDUCTIVE FRONT CAM TLE
NA MYLAR MB TLE
NA MYLAR SPEAKER
NA FOIL CONDUCTIVE FRONT CAMERA
NA SPONGE LCM CONNECTOR DBU
NA ADHESIVE RUBBER MICRO USB
NA RUBBER CABLE TLE
28 FILM_PROTECTIVE MAIN LENS
29 SPONGE FRONT CAMERA
30 SPONGE PROXIMITY FLEX

01/20/2015
31 RUBBER PROXIMITY SENSOR

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DISASSEMBLY
Disassembly Flow Chart

Battery Door

Rear
Housing

Front
Housing

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Power Key SIM FPC Battery Proximity Loud PCB
&Volume Sensor FPC Speaker
key & FF Imager

Rear Facing
Imager

HSJ Boot &


USB Boot

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Tools Required for Disassembly
The following tools are required to disassemble the Moto TBD phone.

Description Part # Picture / Drawing

Plastic bar --

Torx IP 5 Screw driver --

Tweezers --

ESD Mat and Wrist Strap --

Gloves or Finger Collets


01/20/2015 --

Isopropyl (ISP) Alcohol --

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Battery Door Removal
NOTE
The Battery Door will normally be removed before
the phone is returned for service. If the Battery
Door is already removed, proceed to Rear
Housing Removal.

1. Use the flat end of the Plastic bar to pry up the


Battery Door at the USB port.

2. Pull the Battery Door away from the Rear Housing.

01/20/2015

NOTE
After remove the battery cover you will see the
WDL shown in the figure.

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Rear Housing Removal
3. Remove 14 machine IP5 torx screws from the
perimeter of the Rear Housing.

NOTE
After you remove the Torx Screws, you cannot
reuse them.

4. Use the flat end of the Black stick to unsnap the


Rear Housing, beginning at the top left and top
right corners.

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5. Lift the Rear Housing away from the assembly.

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6. Use the tweezers to push and remove the
camera lens and camera bezel.

7. Use the tweezers to remove the battery sponge.

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8. Lift and remove the Power Key and Volume Key
from the slots in the Front Housing.

NOTE
After remove the battery cover you will see the
WDL shown in the figure.

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SIM FPC Removal

1. Use the flat end of plastic bar to remove SIM


flex connector and vibrator.

2. Insert the flat end of the Plastic bar to pry


SIM Flex open..

01/20/2015
1

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Battery Removal
/// WARNING /// // CAUTION //
Failure to adhere to Safety Critical Note(s) may increase Handle the Battery Pack with care. If dropped to the floor,
risk of rupture, burning, or failure to function safely when it may be internally damaged and must be scrapped.
used by the customer. Refer to the Battery Safety
Guidelines.
Ensure Battery and its insulation are not damaged (e.g.
scratched, dented, punctured) prior to and throughout
assembly.

Prior to assembly, ensure Battery edges and surfaces


are not dented or deformed, and that fixtures and parts
that will contact the Battery are free of foreign material.

Ensure screws and screwdrivers do not contact the


Battery.

1. Use the flat end of the Plastic bar to remove the


Step 1
01/20/2015
foil conductive from the battery.

NOTE
Remove the Foil and Adhesive Sheet only if the foil is
defective or damaged. If the battery will be reused, skip
this step. After you remove the Foil and Adhesive
Sheet, you cannot reuse it.

Step 2

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2. Remove the foil conductive from the battery.

Step 3

3. Remove another foil conductive.

Step 4
01/20/2015

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4. Use the flat end of the Plastic bar to remove the
conductive label from the battery.

// CAUTION //

Do not use sharp objects to reach under the


Battery. Reaching under the Battery with sharp
objects may puncture the Battery wrapping.

5. Release the battery connector by the tweezers.

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6. Use the flat end of the Plastic bar to lift up the


2 adhesives from the battery top side.

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7. Pull of the 2 adhesives by hand.

NOTE
01/20/2015
Do not reuse the adhesives after disassembled.

8. Use plastic bar to remove residual adhesive on


Front housing metal.

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Battery Inspection
Inspect battery tape, connector, scrape and
seal breaches.

Failure modes as below are not allowed.

01/20/2015 BAD: Swelling battery

Failure modes as below quality are acceptable.

GOOD: Packing deformation GOOD: Deformation at the surface

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LCM Connector Removal
1. Use the Tweezers to remove the sponge and
from the Front-Facing Imager ZIF Connector.

2. Use the Tweezers to remove the Kapton® tape


from the Front-Facing Imager ZIF Connector.

01/20/2015

3. Use the flat end of the Plastic bar to open the


LCM Connector ZIF Door.

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4. Remove the cable connector from the PCB.

5. Remove the rubber cable clip from the front


housing.

01/20/2015

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Proximity sensor FPC and Front Camera FPC Removal
1. Use the plastic bar to disconnect the Proximity
sensor flex BTB connector.

2. Use the Tweezers to disconnect the FF camera


BTB connector.

01/20/2015

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PCB Removal
1. Remove the 3 IP5 Torx Screws from
the PCB

2. Lift the PCB away from the front


housing assembly.

01/20/2015

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3. Use the Tweezers to release the
Conductive pad Camera Lens.

4. Use the Tweezers to disconnect the


main camera module.

01/20/2015
5. Remove RF cable from PCB.

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HSJ and Micro USB Grommet Removal
NOTE
Remove the Grommet only if it is defective or
damaged. If the Micro USB and HSJ will be
reused, skip this step. After you remove the
Grommets, you cannot reuse it.

1. Use the tweezers to remove HSJ grommet from


the HSJ connector.

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2. Use the tweezers to remove micro USB grommet
from the USB.

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Proximity Flex Removal
NOTE
Remove the Proximity Grommet only if it is
defective or damaged. If the Proximity boot will be
reused, skip this step. After you remove the
Proximity grommet, you cannot reuse it.

1. Use the Tweezers to remove the Proximity


sensor module from the front housing.

2. Check the board for any remaining adhesive and


remove it with the pointed end of the plastic bar.

3. Use the tweezers to remove the p-sensor flex


sponge.

01/20/2015
4. Remove the rubber of mic and main P Sensor
and sub PCB from the front housing.

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Loud Speaker Removal
1. Use the Tweezers to remove 2 Loud Speakers
from the front housing.

NOTE
Remove the Speaker only if it is
defective or damaged. If the Speaker
will be reused, skip this step. After
you remove the speaker, you cannot
reuse it.

01/20/2015

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Battery Reuse Preparation
/// WARNING /// // CAUTION //
Failure to adhere to Safety Critical Note(s) may increase Handle the Battery Pack with care. If dropped to the
risk of rupture, burning, or failure to function safely when floor, it may be internally damaged and must be
used by the customer. Refer to the Battery Safety scrapped.
Guidelines.

Ensure Battery and its insulation are not damaged (e.g.


scratched, dented, punctured) prior to and throughout
assembly.

Prior to assembly, ensure Battery edges and surfaces


are not dented or deformed, and that fixtures and parts
that will contact the Battery are free of foreign material.

Ensure screws and screwdrivers do not contact the


Battery.

1. If the Battery is not creased or bent beyond 30

Battery against a table top. 01/20/2015


degrees, use a large, flat block to press the

2. If the Battery foil pack is wrinkled, slide the flat


edge of the Black stick against the foil pack to
smooth it.

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Front Housing cleaning Preparation

1. If there has adhesive remain on the front


housing ,use ISP Alcohol to clean adhesive
residue from the front housing.

01/20/2015

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ASSEMBLY
Assembly Flow Chart

Loud Proximity SIM FPC Battery Power Key PCB


Speaker Sensor FPC &Volume
& FF Imager key

Rear Facing
Imager

01/20/2015 HSJ Boot &


USB Boot

Front
Housing

Rear
Housing

Battery Door

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Tools Required for Assembly
The following tools are required to assemble the Moto TBD phone.

Description Part # Picture / Drawing

Plastic bar --

Torx IP 5 Screw driver --

Tweezers --

ESD Mat and Wrist Strap --

Gloves or Finger Collets


01/20/2015 --

Isopropyl (ISP) Alcohol --

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Speaker Assembly

01/20/2015
1. Remove the liner from the Speaker adhesive by the tweezers.
2. Use hand to align the Loud speaker gasket while placing
Loud speaker in Front housing nest.
3. Pin contact direction shown in the figure.

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Proximity Sensor FPC Assembly
1. Assemble the new P-sensor Boot
on the Front housing.

2. Align the two fixed points and stick on

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the front housing.

ALIGN  PINS

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3. Place the Psensor on the front
housing.

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PCB to Front Housing Assembly

1. Assemble USB grommet to micro


USB.
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2. Assemble HSJ grommet to HSJ


connector.

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3. Assemble and press RF Shielding
cover to the Shielding frame..

// CAUTION //
Ensure the shielding cover is completely
fixed.

4. Assemble BB Shielding cover to


the Shielding frame..

// CAUTION //
Ensure the shielding cover is completely
fixed.

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5. Place the main camera and connect
to PCB.

6. Stick the Kapton and then stick the


conductive pad on the main camera
and align the upper left corner of
Rear camera to paste the conductive
pad.

1
2

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7. Tear off the protective liner tape of the font housing hole and use the tweezers to place FF imager gasket in the
nest.

8. Assemble the front camera and place


into the hole of front housing.

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9. Connect the first RF cable to the PCB

2 1
4 3

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10. Align the two fixed points and stick the sub
PCB to the front housing.

11. Connect the second RF cable on the PCB.

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12. Assemble PCB to the front housing.

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13. Connect the front camera connector and
proximity sensor connector.

14. Insert the Display Flex into the ZIF connector.


15. Slide a fingertip over the ZIF connector door to
close it evenly.

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16. Stick the Kapton Mylar and LCM Connector


Sponge on LCM connector.

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17. Lock three IP5 screws by sequence.
3
1

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18. Stick 2 WDL (Water Detect Label) on PCB, identify as in the figure.

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Battery Assembly

// CAUTION //
/// WARNING ///
Handle the Battery Pack with care. If dropped to the
Failure to adhere to Safety Critical Note(s) may increase floor, it may be internally damaged and must be
risk of rupture, burning, or failure to function safely when scrapped.
used by the customer. Refer to the Battery Safety
Guidelines.
Ensure Battery and its insulation are not damaged (e.g.
scratched, dented, punctured) prior to and throughout
assembly.

Prior to assembly, ensure Battery edges and surfaces


are not dented or deformed, and that fixtures and parts
that will contact the Battery are free of foreign material.

Ensure screws and screwdrivers do not contact the


Battery.

01/20/2015
1. Clean the battery cave of front housing ASSY
And put 2 battery adhesives in assembly.

2. Tear off two pcs battery adhesive liner. Battery


tape shown as in the figure.

// CAUTION //
Ensure Battery and its insulation are not
damaged (e.g. scratched, dented, punctured)
prior to and throughout assembly.

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3. Place the battery and connect the battery
connector to PCB.
4. Stick the mylar on the connector

/// WARNING ///


Failure to adhere to Safety Critical Note(s)
may increase risk of rupture, burning, or
failure to function safely when used by the
customer.

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5. Place the copper tape and align the 2 fixing
locations. Use finger smooth over the copper
tape.

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6. Tear of the liner of copper tape.

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SIM FPC module Assembly

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1. Tear off SIM FPC liner.

2. Connect SIM FPC connector before two pillar


points on BB shielding cover alignment.

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3. Place the Power Key and volume key into the
pocket between the PCB and the Front Housing.
4. The orientation “tail” of the Power and Volume Key
should point toward the bottom of the assembly
5. Press the Power Key and Volume Key to check
the tactile responses.

01/20/2015

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Camera bezel adhesive assembly, camera lens
assembly and battery sponge assembly
1. Use the tweezers to assemble camera
bezel adhesive to the rear housing.

2. Tear off the sponge liner and use the


tweezers to assemble camera lens.

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3. Use the tweezers to assemble battery


sponge on the battery cover.
.

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Front housing to Rear Housing Assembly

1. Assemble Rear housing and front housing.


2
Assembly sequence refer to the photo.

1 3

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2. Screw the 8 IP5 Torx Screws first to lock 5
the Rear Housing. 1
Use the Torque Driver and IP5 Torx bit
6
to tighten the 14x 5IP screws to 0.9 in- 2
lbs in the order shown.
7 3
NOTE
8 4
Screws should be tightened in the
following order:
a. Four Upper Screws.
_M1.4*4.1
b. Four Lower Screws.
_M1.4*4.1
c. Remaining 6 middle Screws.
_M1.4*3.0

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3. Screw the 6 IP5 Torx Screws
to lock the Rear Housing. 9 10 11

12 13 14

4. Assemble Battery cover.

01/20/2015

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IMEI Label Application
1. Place and stick the IMEI Label and align to the
rear housing.

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