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L2 Moto G (2nd Gen) With 4G LTE Global Service and Repair Manual V3.0
L2 Moto G (2nd Gen) With 4G LTE Global Service and Repair Manual V3.0
01/20/2015
TABLE OF CONTENTS
Revision History ................................................................................................................................. 2
Table of Contents ............................................................................................................................... 3
List of Tables ...................................................................................................................................... 5
Table of Figures ................................................................................................................................. 5
Safety Information.............................................................................................................................. 6
Cautions and Warnings ...................................................................................................................... 6
Electrostatic Discharge .......................................................................................................................................................... 6
Battery Safety Guidelines ................................................................................................................... 6
Introduction ........................................................................................................................................ 7
External Views .................................................................................................................................... 7
PSCD Gaps ........................................................................................................................................ 9
Exploded Views ................................................................................................................................ 14
Disassembly ..................................................................................................................................... 18
Disassembly Flow Chart ................................................................................................................... 18
Tools Required for Disassembly....................................................................................................... 19
Battery Door Removal ...................................................................................................................... 20
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Rear Housing Removal .................................................................................................................... 21
SIM FPC Removal ............................................................................................................................ 23
Battery Removal ............................................................................................................................... 24
LCM Connector Removal ................................................................................................................. 29
Proximity sensor FPC and Front camera FPC Removal .................................................................. 31
PCB Removal ................................................................................................................................... 32
HSJ and micro USB Grommet Removal .......................................................................................... 34
Assembly .......................................................................................................................................... 39
Assembly Flow Chart........................................................................................................................ 39
Tools Required for Assembly ........................................................................................................... 40
Speaker Assembly............................................................................................................................ 41
Proximity sensor FPC Assembly ...................................................................................................... 42
PCB to Front Housing Assembly ...................................................................................................... 44
Battery Assembly.............................................................................................................................. 51
SIM FPC module Assembly.............................................................................................................. 54
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LIST OF TABLES
Table 1. External Views Parts List ...................................................................................................... 8
Table 2. PSCD Gap Measurements ................................................................................................... 9
Table 3. Exploded View Parts List .................................................................................................... 16
TABLE OF FIGURES
Figure 1. External Views .................................................................................................. 7
Figure 2. PSCD Front .................................................................................................... 10
Figure 3. PSCD Front (Battery Cover Removed) .......................................................... 10
Figure 4. Camera Hole .................................................................................................. 11
Figure 5. PSCD Side View............................................................................................. 11
Figure 6. PSCD Side View............................................................................................. 12
Figure 7. PSCD Top and Bottom View .......................................................................... 12
Figure 8. Display Alignment ........................................................................................... 13
Figure 9. Exploded View 1 ............................................................................................. 14
Figure 10. Exploded View 2 ........................................................................................... 15
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10
11
6
4
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12 5
13
Reference Description
#
1 MAIN DISPLAY
2 FRONT-FACING IMAGER
3 TOP SPEAKER
4 FRONT HOUSING
5 HSJ Trim
6 POWER KEY
7 VOLUME KEY
8 BATTERY HOUSING
9 BOTTOM SPEAKER
10 CAMERA LENS
11 LED FLASH
12 USB CONNECTOR
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13 SECONDARY MICROPHONE MESH
4-2 The gap around front housing and speaker trim MAX: 0.75mm
5 The gap around the rear cover and camera trim MAX: 0.3mm
6 The step between the rear cover and camera trim MAX:0.2mm
7
8
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The gap around the camera trim and camera lens
Concentricity between imager center eye to camera lens
artwork
MAX: 0.2mm
MAX: 0.35mm
9 The gap around rear cover and flash lens MAX: 0.3mm
10 The step between rear cover and flash lens MAX: 0.2mm
11 The step between front housing and rear cover MAX: 0.25mm
12 The gap between the front housing and volume key MAX:0.3mm
13 The gap between the front housing and the power key MAX:0.3mm
14 The gap between the rear cover and volume key MAX:0.3mm
15 The gap between the rear cover and the power key MAX:0.3mm
16 The gap between the front housing and the rear cover MAX: 0.25mm
17 The gap between the micro USB and rear cover MAX:0.4mm
18 The gap between the front housing and the HSJ trim MAX:0.3mm
19 The gap between the rear cover and the HSJ trim MAX:0.3mm
20 Concentricity between imager center eye to lens artwork MAX: 0.35mm
21 Parallelism of screen and lens artwork in X |X1-X2|≤0.2mm
22 Parallelism of screen and lens artwork in Y |Y1-Y2|≤0.2mm
2-‐1 4-‐1
3-‐1
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2-‐2 2-‐2
4-‐2
3-‐2
2-‐1
9
10
11
14 15 16
17
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18
19
X1
21
Y1 Y2
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Display
active
area
Lens
window
area
22
X2
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Reference # Description
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31 RUBBER PROXIMITY SENSOR
Battery Door
Rear
Housing
Front
Housing
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Power Key SIM FPC Battery Proximity Loud PCB
&Volume Sensor FPC Speaker
key & FF Imager
Rear Facing
Imager
Plastic bar --
Tweezers --
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NOTE
After remove the battery cover you will see the
WDL shown in the figure.
NOTE
After you remove the Torx Screws, you cannot
reuse them.
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5. Lift the Rear Housing away from the assembly.
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8. Lift and remove the Power Key and Volume Key
from the slots in the Front Housing.
NOTE
After remove the battery cover you will see the
WDL shown in the figure.
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1
NOTE
Remove the Foil and Adhesive Sheet only if the foil is
defective or damaged. If the battery will be reused, skip
this step. After you remove the Foil and Adhesive
Sheet, you cannot reuse it.
Step 2
Step 3
Step 4
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// CAUTION //
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NOTE
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Do not reuse the adhesives after disassembled.
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5. Remove RF cable from PCB.
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2. Use the tweezers to remove micro USB grommet
from the USB.
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4. Remove the rubber of mic and main P Sensor
and sub PCB from the front housing.
NOTE
Remove the Speaker only if it is
defective or damaged. If the Speaker
will be reused, skip this step. After
you remove the speaker, you cannot
reuse it.
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Rear Facing
Imager
Front
Housing
Rear
Housing
Battery Door
Plastic bar --
Tweezers --
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1. Remove the liner from the Speaker adhesive by the tweezers.
2. Use hand to align the Loud speaker gasket while placing
Loud speaker in Front housing nest.
3. Pin contact direction shown in the figure.
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the front housing.
ALIGN PINS
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// CAUTION //
Ensure the shielding cover is completely
fixed.
// CAUTION //
Ensure the shielding cover is completely
fixed.
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5. Place the main camera and connect
to PCB.
1
2
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2 1
4 3
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// CAUTION //
/// WARNING ///
Handle the Battery Pack with care. If dropped to the
Failure to adhere to Safety Critical Note(s) may increase floor, it may be internally damaged and must be
risk of rupture, burning, or failure to function safely when scrapped.
used by the customer. Refer to the Battery Safety
Guidelines.
Ensure Battery and its insulation are not damaged (e.g.
scratched, dented, punctured) prior to and throughout
assembly.
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1. Clean the battery cave of front housing ASSY
And put 2 battery adhesives in assembly.
// CAUTION //
Ensure Battery and its insulation are not
damaged (e.g. scratched, dented, punctured)
prior to and throughout assembly.
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5. Place the copper tape and align the 2 fixing
locations. Use finger smooth over the copper
tape.
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1. Tear off SIM FPC liner.
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1 3
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2. Screw the 8 IP5 Torx Screws first to lock 5
the Rear Housing. 1
Use the Torque Driver and IP5 Torx bit
6
to tighten the 14x 5IP screws to 0.9 in- 2
lbs in the order shown.
7 3
NOTE
8 4
Screws should be tightened in the
following order:
a. Four Upper Screws.
_M1.4*4.1
b. Four Lower Screws.
_M1.4*4.1
c. Remaining 6 middle Screws.
_M1.4*3.0
12 13 14
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