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REPORT OF THOROUGH

EXAMINATION OF
PRESSURE EQUIPMENT
DATE INSPECTION : OCTOBER 05, 2021

PT. GALANGAN KALIMAS,

PT. RIRE SANJAYA SAKTI JL. MT Haryono Block I No 2 Ruko BDI , Balikpapan Kal - Tim - INDONESIA
Phone No. : 0542-82435561, Fax No.: 0542-82435168 Website : www.rss.co.id, email : marketing@rss.co.id
PT. RIRE SANJAYA SAKTI

List of Contents :

IDENTIFICATION
NO EQUIPMENT QTY
NUMBER
005 SCREW PORTABLE AIR COMPRESSOR 1 UNIT AC - 01
006 SCREW PORTABLE AIR COMPRESSOR 1 UNIT AC - 02
007 SCREW PORTABLE AIR COMPRESSOR 1 UNIT AC - 03

PT. GALANGAN KALIMAS

PT. RIRE SANJAYA SAKTI Branch Office Balikpapan Komplek Ruko BDI Jln. MT Haryono No.8, Kelurahan Damai ,Kecamatan Balikpapan Selatan
Phone : +62 0542 – 8515933 , Website : www.rss.co.id East Kalimantan Indonesia 76114
SCREW PORTABLE AIR COMPRESSOR
ID NUMBER : AC – 01
MODEL NO : PDS390S – 4B1
INSPECTION DATE : OCTOBER 05. 2020

PT. GALANGAN KALIMAS

PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

Name & address of employer for whom the test and thorough Address of premises at which the test and examination was
examination was made: made:

PT. GALANGAN KALIMAS PT. GALANGAN KALIMAS


Balikpapan, Kalimantan Timur – INDONESIA Balikpapan, Kalimantan Timur – INDONESIA

Date of thorough examination: Date of report: Report number:


October 05, 2021 October 05, 2021 RSS / R / GLK / AC – 005/ X / 2021-BPN

Description of equipment : MGW for last Date of Date of last


SCREW PORTABLE AIR COMPRESSOR AIRMAN configuration in which it manufacture thorough
was thoroughly (if known): examination:
ID Number : AC - 01
examined.
Model No : PDS390S – 4B1
Manufacturer by : AIRMAN Hokuetsu Industries Co.Ltd 1825 Kgs 2016 -
Operating Pressure : 0,7 mpa
Fitted with :
1, AIR Receiver Tank
Serial No : 175805
Tank Capacity : 0.098 m 3
Temperature min/max : 0 to 120°C
MAWP : 1.3 mpa
Shell Dia. x Length : 400 mm x 660 mm (S/S)
Air Outlet Valve : 50A x 1, 20A x 2
Manufacturer by : EURE MACHINERY INDUSTRIES Co.Ltd
2. Pressure Safety Valves ( 2 EA )
Manufacturer : Fukio Seisakusho
Size / Type : 1.1/2 inch / M3D BD
Operating Pressures : 1.0 mpa
3. Engine
Serial No : 4BG1 - 123124
Model No : GB20891-2014
No of Cylinder / RPM : 4 / 2400 Kw/min
Manufacturer by : ISUZU JAPAN
Reference Code :
ANSI B19.1

Identification of any part found to have a defect which is or could become a danger to persons and a description of the defect: (If
none state NONE) None
Particulars of any repair, renewal or alteration required to remedy the defect identified above: (If none state NONE)
None
Particulars of any tests carried out as part of the examination: (If none state NONE)
Magnetic Particle Examined,Visual Inspection , UT Thickness Measurrement and Popping Testing.
Is the above a defect which is of immediate danger to persons YES NO
Is the above a defect which is not yet but could become a danger to persons:
Yes By : NO
(If YES state the date by when)
IS THIS EQUIPMENT ACCEPT AND SAFE TO OPERATED? YES NO
I hereby state that on the date mentioned above, the items described in this report were tested and thoroughly examined and the
particulars given above are correct.
Name of the person making this report: Name of the person authenticating this report: Latest date by which next thorough examination
Nofan Erwanto Defi Helfia must be carried out:

October 05, 2022


Signature: Signature:
RSS Inspector Technical Authority
Name and address of the person making and authenticating this report :
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

N
NO DESCRIPTION IDENTIFICATION DESCRIPTION IDENTIFICATION
O
1 GENERAL DATA
a. Description AIR RECEIVER TANK i. Report No. RSS / GLK / AC – 005/X/2021-BPN
b. Serial No 175805 j. User / Operator PT. Galangan Kalimas
c. Compressor ID No / Model AC - 01 / PDS390S 4B1 k. Location PT. Galangan Kalimas
d. MAWP / Tank Capacity 1.3 mpa / 0.098 m3 l. Inspection Date October 05, 2021
e. Size 400 mm ( Dia. ) x 660 mm ( S/S ) m. Air Outlet Valve 50A x 1, 20A x 2
f. No of Course & Type 1 / Vertical n. Insulation NO
g. Year built / used 2016 / 2021 o. Staging NO
h. Manufacturer Eure Machinery Indust.Co.Ltd p. Reference / Code ANSI B19.1
2 DOCUMENT
a. Data Sheet Yes d. Prev Insp. Certificates Periodical Inspection
b. Drawing Yes e. Material Certificates Yes
c. Design Calculation Yes f. Other Certificates N/A
3 CONSTRUCTION AIR RECEIVER TANK 4 PRESSURE SAFETY VALVES
a. Shell ( Top end, side ) Roller Plate a. Manufacturer Fukio Seisakusho Co.Ltd
b. Head Roller Plate / Flat Plate b. Serial No. / Tag No. J7141303-1 / J7141303-2
5 ENGINE c. Model / Type M3D BD / Conventional
a. Serial no / Model 4BG1–123124 / GB20891-2014 d. Size 1.1/2 Inch
b. Cyl Dia, x Cyl Stroke 100 mm x 120 mm e. Setting Pressure 1.0 mpa
c. Cyl Qty / RPM Full Load 4 / 2400 kW / Min f. Installed on Head Shell
d. Rated Output 83.4 kW / Min g. Seat Type Flat
INSPECTION FOR
NO DESCRIPTION NONCONFORMANCE RESULT
Physical Internal External
1 Shell Corr, crack, distortion - GOOD - ACCEPTED
2 Head / Closure Corr, crack, distortion - GOOD - ACCEPTED
3 Channel box Corr, crack, distortion - N/A - N/A
4 Nozzle / Manhole - -
- Reinforcement Pad Corr, crack, distortion - N/A - N/A
- Flange; Bolting Corr, crack, distortion - N/A - N/A
- Welding Corr, crack, distortion - GOOD - ACCEPTED
5 Coupling, Threaded Joint Corr, crack, distortion - GOOD - ACCEPTED
6 Support / Leg Corr, crack, distortion - GOOD - ACCEPTED
7 Painting Bulg, Torn - GOOD - ACCEPTED
8 Leakages Tear, Drops - GOOD - ACCEPTED
9 Grounding System Function, Fitness - GOOD - ACCEPTED
10 Pressure Gauge Function, Fitness - GOOD - ACCEPTED
11 Temperature Gauge Function, Fitness - GOOD - ACCEPTED
12 Pressure Safety Valve Function, Fitness - GOOD - ACCEPTED
13 Name Plate / Identification Availability - GOOD - ACCEPTED
Legend Filler Acceptance
a. Comply / Applicable Yes a. New / No anomaly Good
b. Not Applicable Blank [ ' - ' ] or N/A b. Non significant anomaly Serviceable
c. Significant / Major anomaly Reject
Photograph : Name of the person making this report:
Signature:

Nofan Erwanto
RSS Inspector
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

THICKNESS MEASURREMENT RECORD

SPECIMENT DATA EQUIPMENT DATA

CLIENT : PT. GALANGAN KALIMAS INSTRUMENT MFG : PANAMETRICS


DESCRIPTION : AIR RECEIVER TANK MODEL : 36 DL PLUS
SERIAL NO : 175805 PROBE : NORMAL
DATE TESTED : October 05, 2021 CAL BLOCK : 5 mm
REPORT NUMBER : RSS / GLK / AC – 005 / X / 21-BPN COUPLANT : GREASE
LOCATION : PT. Galangan Kalimas MINIMUM THK. ( Shell ) : 4.96 mm
SIZE : 400 mm ( Dia ) x 660 mm ( S/S ) MINIMUM THK. ( Head ) : 4.95 mm

SKETCH :
2
Part 1 2 3 4 t-min REMARKS

1 3
HEAD II
HEAD or CLOSURE
H-1 5.08 4.98 4.95 4.99 4.95
4

S1

H-II 37.68 37.65 37.90 38.05 37.65

SHELL
S-1 5.10 4.99 4.97 5.02 4.97
S2
S-2 4.98 4.96 5.01 5.07 4.96

NOZZLES / OPENING
S3

HEAD I
Name of the person making this report : Name of the person authenticating this report :

Nofan Erwanto Delfi Helfia


Signature: Signature:
ASNT NDE LEV II (MT/PT/UT) Technical Authority
Name and address of the person making and authenticating this report :
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

Identification No. : Date of Insp : October 05, 2021


AC - 01 MAGNETIC PARTICLE
Report Number : RSS/R/NDT/005
INSPECTION REPORT Procedure No : RSS/AWS/005
Project Name : Non Destructive Testing Place/Location : PT.Galangan Kalimas
Description : Screw Portable Air Compressor Acceptance Criteria:
Max. Gross Weight : 1825 Kgs AWS D1.1
Manufacturer : AIRMAN JAPAN
Customer : PT. GALANGAN KALIMAS Design Method :
End User : N/A Magnetic Particle Inspection
Surface Condition : As-Weld As-Ground AS Casting
Stage of Examination : After Welding After Hydrostatic After Brushing
Welding Process (es) : GTAW SMAW Other
Scope of Examination : Base Metal Weld Part
Edge Preparation Repair Welding
Magnetic Equipment : Yoke Prods Other
Type of Current : AC HWDC/HWAC Permanent 40 Lbs Lifting Power
Type of Particles : Wet Dry Brand & Type : Magnaflux WCP 2 & 7HF
Magnetization Method : Continuous Residual
Type of Material : Carbon Steel Thickness : - mm Surface Temperature : Ambient
Interpretation Evaluation
Area of interest Discont. # Type of
Remarks
Size (mm) Accepted Rejected
Indication
Lifting Lug None None - YES - None
Towing Lug None None - YES - None
MPI PHOTOGRAPH :

Type of Indication : LI = linear Indication RI = Rounded Indication


Inspected by Reviewed/Approved by Test Result

MPI was carried out No Indication


Found on Inspected Area /
Acceptable
Nofan Erwanto Delfi Helfia
ASNT NDT LEVEL II Technical Authority
Name and address of the person making and authenticating this report :
PT. RIRE SANJAYA SAKTI JL. Wibawa Mukti II Kav.1-2 Jatiasih Bekasi 17423, Jawa Barat - INDONESIA
Phone No. :021-82435561, Fax No.: 021-82435168 Website : www.rss.co.id, email : marketing@rss.co.id
SCREW PORTABLE AIR COMPRESSOR
ID NUMBER : AC – 02
SERIE NO : C1 – 6B50427
MODEL NO : PDS400S – 6B5
INSPECTION DATE : OCTOBER 05. 2020

PT. GALANGAN KALIMAS

PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

Name & address of employer for whom the test and thorough Address of premises at which the test and examination was
examination was made: made:

PT. GALANGAN KALIMAS PT. GALANGAN KALIMAS


Balikpapan, Kalimantan Timur – INDONESIA Balikpapan, Kalimantan Timur – INDONESIA
Date of thorough examination: Date of report: Report number:
October 05, 2021 October 05, 2021 RSS / R / GLK / AC – 006/ X / 2021-BPN

Description of equipment : MGW for last Date of Date of last


SCREW PORTABLE AIR COMPRESSOR AIRMAN configuration in which it manufacture thorough
was thoroughly (if known): examination:
ID Number : AC - 02
examined.
Serial No. : C1 – 6B50427
Model No : PDS400S – 6B5 1740 Kgs 2018 -
Manufacturer by : AIRMAN Hokuetsu Industries Co.Ltd
Operating Pressure : 0,7 mpa
Fitted with :
1, AIR Receiver Tank
Serial No : 206669
Tank Capacity : 0.076 m 3
Temperature min/max : 0 to 120°C
MAWP : 1.0 mpa
Shell Dia. x Length : 356 mm x 730 mm (S/S)
Air Outlet Valve : 50A x 1, 20A x 2
Manufacturer by : EURE MACHINERY INDUSTRIES CO.LTD
2. Pressure Safety Valves ( 2 EA )
Tag Number : H000763-1 / H000763-2
Size / Type : 1 inch / M3D BD
Operating Pressures : 1.0 mpa
3. Engine
Serial No : 2JY3837
Model No : V3800T
No of Cylinder / RPM : 4 / 2600 Kw/min
Manufacturer by : KUBOTA JAPAN
Reference Code :
ANSI B19.1

Identification of any part found to have a defect which is or could become a danger to persons and a description of the defect: (If
none state NONE) None
Particulars of any repair, renewal or alteration required to remedy the defect identified above: (If none state NONE)
None
Particulars of any tests carried out as part of the examination: (If none state NONE)
Magnetic Particle Examined, Visual Inspection , UT Thickness Measurrement and Popping Testing.
Is the above a defect which is of immediate danger to persons YES NO
Is the above a defect which is not yet but could become a danger to persons:
Yes By : NO
(If YES state the date by when)
IS THIS EQUIPMENT ACCEPT AND SAFE TO OPERATED? YES NO
I hereby state that on the date mentioned above, the items described in this report were tested and thoroughly examined and the
particulars given above are correct.
Name of the person making this report: Name of the person authenticating this report: Latest date by which next thorough examination
Nofan Erwanto Defi Helfia must be carried out:

October 05, 2022


Signature: Signature:
RSS Inspector Technical Authority
Name and address of the person making and authenticating this report :
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

NO DESCRIPTION IDENTIFICATION NO DESCRIPTION IDENTIFICATION

1 GENERAL DATA
a. Description AIR RECEIVER TANK i. Report No. RSS / GLK / AC – 006/X/2021-BPN
b. Serial No 206669 j. User / Operator PT. Galangan Kalimas
c. Compressor Serial No / Model C1- 6B50427 / PDS400S 6B5 k. Location PT. Galangan Kalimas
d. MAWP / Capacity 1.0 mpa / 0.076 m3 l. Inspection Date October 05, 2021
e. Size 356 mm ( Dia. ) x 730 mm ( S/S ) m. Air Outlet Valve 50A x 1, 20A x 2
f. No of Course & Type 1 / Vertical n. Insulation NO
g. Year built / used 2018 / 2021 o. Staging NO
h. Manufacturer Eure Machinery Indust.Co.Ltd p. Reference / Code ANSI B19.1
2 DOCUMENT
a. Data Sheet Yes d. Prev Insp. Certificates Periodical Inspection
b. Drawing Yes e. Material Certificates Yes
c. Design Calculation Yes f. Other Certificates N/A
3 CONSTRUCTION AIR RECEIVER TANK 4 PRESSURE SAFETY VALVES
a. Shell ( Top end, side ) Roller Plate a. Manufacturer HOKUETSU INDUSTRIES
b. Head Roller Plate / Flat Plate b. Serial No. / Tag No. H000763-1 / H000763-2
5 ENGINE c. Model / Type M3D BD / Conventional
a. Serial no / Model 2JY3837 / KUBOTA V3800T d. Size 1 Inch
b. Cyl Dia, x Cyl Stroke 100 mm x 120 mm e. Setting Pressure 1.0 mpa
c. Cyl Qty / RPM Full Load 4 / 2600 kW / Min f. Installed on Head Shell
d. Rated Output 75.2 kW / Min g. Seat Type Flat
INSPECTION FOR
NO DESCRIPTION NONCONFORMANCE RESULT
Physical Internal External
1 Shell Corr, crack, distortion - GOOD - ACCEPTED
2 Head / Closure Corr, crack, distortion - GOOD - ACCEPTED
3 Channel box Corr, crack, distortion - N/A - N/A
4 Nozzle / Manhole - -
- Reinforcement Pad Corr, crack, distortion - N/A - N/A
- Flange; Bolting Corr, crack, distortion - N/A - N/A
- Welding Corr, crack, distortion - GOOD - ACCEPTED
5 Coupling, Threaded Joint Corr, crack, distortion - GOOD - ACCEPTED
6 Support / Leg Corr, crack, distortion - GOOD - ACCEPTED
7 Painting Bulg, Torn - GOOD - ACCEPTED
8 Leakages Tear, Drops - GOOD - ACCEPTED
9 Grounding System Function, Fitness - GOOD - ACCEPTED
10 Pressure Gauge Function, Fitness - GOOD - ACCEPTED
11 Temperature Gauge Function, Fitness - GOOD - ACCEPTED
12 Pressure Safety Valve Function, Fitness - GOOD - ACCEPTED
13 Name Plate / Identification Availability - GOOD - ACCEPTED
Legend Filler Acceptance
a. Comply / Applicable Yes a. New / No anomaly Good
b. Not Applicable Blank [ ' - ' ] or N/A b. Non significant anomaly Serviceable
c. Significant / Major anomaly Reject
Photograph : Name of the person making this report:
Signature:

Nofan Erwanto
RSS Inspector
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

THICKNESS MEASURREMENT RECORD

SPECIMENT DATA EQUIPMENT DATA

CLIENT : PT. GALANGAN KALIMAS INSTRUMENT MFG : PANAMETRICS


DESCRIPTION : AIR RECEIVER TANK MODEL : 36 DL PLUS
SERIAL NO : 206669 PROBE : NORMAL
DATE TESTED : October 05, 2021 CAL BLOCK : 5 mm
REPORT NUMBER : RSS / GLK / AC – 006 / X / 21-BPN COUPLANT : GREASE
LOCATION : PT. Galangan Kalimas MINIMUM THK. ( Shell ) : 4,20 mm
SIZE : 356 mm ( Dia ) x 730 mm ( S/S ) MINIMUM THK. ( Head ) : 4.13 mm

SKETCH :
2
Part 1 2 3 4 t-min REMARKS

1 3
HEAD II
HEAD or CLOSURE
H-1 4.13 4.24 4.41 4.44 4.13
4

S1

H-II 35.24 35.10 35.15 35.18 35.10

SHELL
S-1 4.31 4.20 4.43 4.25 4.20
S2
S-2 4.42 4.35 4.44 4.41 4.35

NOZZLES / OPENING
S3

HEAD I
Name of the person making this report : Name of the person authenticating this report :

Nofan Erwanto Delfi Helfia


Signature: Signature:
ASNT NDE LEV II (MT/PT/UT) Technical Authority
Name and address of the person making and authenticating this report :
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

Identification No. : Date of Insp : October 05, 2021


AC - 02 MAGNETIC PARTICLE
Report Number : RSS/R/NDT/006
INSPECTION REPORT Procedure No : RSS/AWS/005
Project Name : Non Destructive Testing Place/Location : PT.Galangan Kalimas
Description : Screw Portable Air Compressor Acceptance Criteria:
Max. Gross Weight : 1740 Kgs AWS D1.1
Manufacturer : AIRMAN JAPAN
Customer : PT. GALANGAN KALIMAS Design Method :
End User : N/A Magnetic Particle Inspection
Surface Condition : As-Weld As-Ground AS Casting
Stage of Examination : After Welding After Hydrostatic After Brushing
Welding Process (es) : GTAW SMAW Other
Scope of Examination : Base Metal Weld Part
Edge Preparation Repair Welding
Magnetic Equipment : Yoke Prods Other
Type of Current : AC HWDC/HWAC Permanent 40 Lbs Lifting Power
Type of Particles : Wet Dry Brand & Type : Magnaflux WCP 2 & 7HF
Magnetization Method : Continuous Residual
Type of Material : Carbon Steel Thickness : - mm Surface Temperature : Ambient
Interpretation Evaluation
Area of interest Discont. # Type of
Remarks
Size (mm) Accepted Rejected
Indication
Lifting Lug None None - YES - None
Towing Lug None None - YES - None
MPI PHOTOGRAPH :

Type of Indication : LI = linear Indication RI = Rounded Indication


Inspected by Reviewed/Approved by Test Result

MPI was carried out No Indication


Found on Inspected Area /
Acceptable
Nofan Erwanto Delfi Helfia
ASNT NDT LEVEL II Technical Authority
Name and address of the person making and authenticating this report :
PT. RIRE SANJAYA SAKTI JL. Wibawa Mukti II Kav.1-2 Jatiasih Bekasi 17423, Jawa Barat - INDONESIA
Phone No. :021-82435561, Fax No.: 021-82435168 Website : www.rss.co.id, email : marketing@rss.co.id
SCREW PORTABLE AIR COMPRESSOR
ID NUMBER : AC – 03
SERIE NO : 72-4B14263
MODEL NO : PDS390S – 4B1
INSPECTION DATE : OCTOBER 05. 2020

PT. GALANGAN KALIMAS

PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

Name & address of employer for whom the test and thorough Address of premises at which the test and examination was
examination was made: made:

PT. GALANGAN KALIMAS PT. GALANGAN KALIMAS


Balikpapan, Kalimantan Timur – INDONESIA Balikpapan, Kalimantan Timur – INDONESIA

Date of thorough examination: Date of report: Report number:


October 05, 2021 October 05, 2021 RSS / R / GLK / AC – 007/ X / 2021-BPN

Description of equipment : MGW for last Date of Date of last


SCREW PORTABLE AIR COMPRESSOR AIRMAN configuration in which it manufacture thorough
was thoroughly (if known): examination:
ID Number / Serie No : AC – 03 / 72-4B14263
examined.
Model No : PDS390S – 4B1
Manufacturer by : AIRMAN Hokuetsu Industries Co.Ltd 1825 Kgs 2016 -
Operating Pressure : 0,7 mpa
Fitted with :
1, AIR Receiver Tank
Serial No : 175794
Tank Capacity : 0.098 m 3
Temperature min/max : 0 to 120°C
MAWP : 1.3 mpa
Shell Dia. x Length : 400 mm x 660 mm (S/S)
Air Outlet Valve : 50A x 1, 20A x 2
Manufacturer by : EURE MACHINERY INDUSTRIES Co.Ltd
2. Pressure Safety Valves ( 2 EA )
Manufacturer : Fukio Seisakusho
Size / Type : 1.1/2 inch / M3D BD
Operating Pressures : 1.0 mpa
3. Engine
Serial No : 4BG1 - 123123
Model No : GB20891-2014
No of Cylinder / RPM : 4 / 2400 Kw/min
Manufacturer by : ISUZU JAPAN
Reference Code :
ANSI B19.1

Identification of any part found to have a defect which is or could become a danger to persons and a description of the defect: (If
none state NONE) None
Particulars of any repair, renewal or alteration required to remedy the defect identified above: (If none state NONE)
None
Particulars of any tests carried out as part of the examination: (If none state NONE)
Magnetic Particle Examined,Visual Inspection , UT Thickness Measurrement and Popping Testing.
Is the above a defect which is of immediate danger to persons YES NO
Is the above a defect which is not yet but could become a danger to persons:
Yes By : NO
(If YES state the date by when)
IS THIS EQUIPMENT ACCEPT AND SAFE TO OPERATED? YES NO
I hereby state that on the date mentioned above, the items described in this report were tested and thoroughly examined and the
particulars given above are correct.
Name of the person making this report: Name of the person authenticating this report: Latest date by which next thorough examination
Nofan Erwanto Defi Helfia must be carried out:

October 05, 2022


Signature: Signature:
RSS Inspector Technical Authority
Name and address of the person making and authenticating this report :
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

NO DESCRIPTION IDENTIFICATION NO DESCRIPTION IDENTIFICATION

1 GENERAL DATA
a. Description AIR RECEIVER TANK i. Report No. RSS / GLK / AC – 007/X/2021-BPN
b. Serial No 175794 j. User / Operator PT. Galangan Kalimas
c. Compressor ID No / Model AC - 03 / PDS390S 4B1 k. Location PT. Galangan Kalimas
d. MAWP / Tank Capacity 1.3 mpa / 0.098 m3 l. Inspection Date October 05, 2021
e. Size 400 mm ( Dia. ) x 660 mm ( S/S ) m. Air Outlet Valve 50A x 1, 20A x 2
f. No of Course & Type 1 / Vertical n. Insulation NO
g. Year built / used 2016 / 2021 o. Staging NO
h. Manufacturer Eure Machinery Indust.Co.Ltd p. Reference / Code ANSI B19.1
2 DOCUMENT
a. Data Sheet Yes d. Prev Insp. Certificates Periodical Inspection
b. Drawing Yes e. Material Certificates Yes
c. Design Calculation Yes f. Other Certificates N/A
3 CONSTRUCTION AIR RECEIVER TANK 4 PRESSURE SAFETY VALVES
a. Shell ( Top end, side ) Roller Plate a. Manufacturer Fukio Seisakusho Co.Ltd
b. Head Roller Plate / Flat Plate b. Serial No. / Tag No. J7141201-1 / J7141201-2
5 ENGINE c. Model / Type M3D BD / Conventional
a. Serial no / Model 4BG1–123123 / GB20891-2014 d. Size 1.1/2 Inch
b. Cyl Dia, x Cyl Stroke 100 mm x 120 mm e. Setting Pressure 1.0 mpa
c. Cyl Qty / RPM Full Load 4 / 2400 kW / Min f. Installed on Head Shell
d. Rated Output 83.4 kW / Min g. Seat Type Flat
INSPECTION FOR
NO DESCRIPTION NONCONFORMANCE RESULT
Physical Internal External
1 Shell Corr, crack, distortion - GOOD - ACCEPTED
2 Head / Closure Corr, crack, distortion - GOOD - ACCEPTED
3 Channel box Corr, crack, distortion - N/A - N/A
4 Nozzle / Manhole - -
- Reinforcement Pad Corr, crack, distortion - N/A - N/A
- Flange; Bolting Corr, crack, distortion - N/A - N/A
- Welding Corr, crack, distortion - GOOD - ACCEPTED
5 Coupling, Threaded Joint Corr, crack, distortion - GOOD - ACCEPTED
6 Support / Leg Corr, crack, distortion - GOOD - ACCEPTED
7 Painting Bulg, Torn - GOOD - ACCEPTED
8 Leakages Tear, Drops - GOOD - ACCEPTED
9 Grounding System Function, Fitness - GOOD - ACCEPTED
10 Pressure Gauge Function, Fitness - GOOD - ACCEPTED
11 Temperature Gauge Function, Fitness - GOOD - ACCEPTED
12 Pressure Safety Valve Function, Fitness - GOOD - ACCEPTED
13 Name Plate / Identification Availability - GOOD - ACCEPTED
Legend Filler Acceptance
a. Comply / Applicable Yes a. New / No anomaly Good
b. Not Applicable Blank [ ' - ' ] or N/A b. Non significant anomaly Serviceable
c. Significant / Major anomaly Reject
Photograph : Name of the person making this report:
Signature:

Nofan Erwanto
RSS Inspector
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

THICKNESS MEASURREMENT RECORD

SPECIMENT DATA EQUIPMENT DATA

CLIENT : PT. GALANGAN KALIMAS INSTRUMENT MFG : PANAMETRICS


DESCRIPTION : AIR RECEIVER TANK MODEL : 36 DL PLUS
SERIAL NO : 175794 PROBE : NORMAL
DATE TESTED : October 05, 2021 CAL BLOCK : 5 mm
REPORT NUMBER : RSS / GLK / AC – 007 / X / 21-BPN COUPLANT : GREASE
LOCATION : PT. Galangan Kalimas MINIMUM THK. ( Shell ) : 4.97 mm
SIZE : 400 mm ( Dia ) x 660 mm ( S/S ) MINIMUM THK. ( Head ) : 4.82 mm

SKETCH :
2
Part 1 2 3 4 t-min REMARKS

1 3
HEAD II
HEAD or CLOSURE
H-1 5.38 4.91 4.82 4.86 4.82
4

S1

H-II 37.65 37.77 37.80 37.73 37.65

SHELL
S-1 5.07 4.98 4.99 4.98 4.98
S2
S-2 4.98 4.98 4.97 4.99 4.97

NOZZLES / OPENING
S3

HEAD I
Name of the person making this report : Name of the person authenticating this report :

Nofan Erwanto Delfi Helfia


Signature: Signature:
ASNT NDE LEV II (MT/PT/UT) Technical Authority
Name and address of the person making and authenticating this report :
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT

Identification No. : Date of Insp : October 05, 2021


AC - 03 MAGNETIC PARTICLE
Report Number : RSS/R/NDT/007
INSPECTION REPORT Procedure No : RSS/AWS/005
Project Name : Non Destructive Testing Place/Location : PT.Galangan Kalimas
Description : Screw Portable Air Compressor Acceptance Criteria:
Max. Gross Weight : 1825 Kgs AWS D1.1
Manufacturer : AIRMAN JAPAN
Customer : PT. GALANGAN KALIMAS Design Method :
End User : N/A Magnetic Particle Inspection
Surface Condition : As-Weld As-Ground AS Casting
Stage of Examination : After Welding After Hydrostatic After Brushing
Welding Process (es) : GTAW SMAW Other
Scope of Examination : Base Metal Weld Part
Edge Preparation Repair Welding
Magnetic Equipment : Yoke Prods Other
Type of Current : AC HWDC/HWAC Permanent 40 Lbs Lifting Power
Type of Particles : Wet Dry Brand & Type : Magnaflux WCP 2 & 7HF
Magnetization Method : Continuous Residual
Type of Material : Carbon Steel Thickness : - mm Surface Temperature : Ambient
Interpretation Evaluation
Area of interest Discont. # Type of
Remarks
Size (mm) Accepted Rejected
Indication
Lifting Lug None None - YES - None
Towing Lug None None - YES - None
MPI PHOTOGRAPH :

Type of Indication : LI = linear Indication RI = Rounded Indication


Inspected by Reviewed/Approved by Test Result

MPI was carried out No Indication


Found on Inspected Area /
Acceptable
Nofan Erwanto Delfi Helfia
ASNT NDT LEVEL II Technical Authority
Name and address of the person making and authenticating this report :
PT. RIRE SANJAYA SAKTI JL. Wibawa Mukti II Kav.1-2 Jatiasih Bekasi 17423, Jawa Barat - INDONESIA
Phone No. :021-82435561, Fax No.: 021-82435168 Website : www.rss.co.id, email : marketing@rss.co.id

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