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RSS Report PT Galangan Kalimas 3 Unit Air Compressor
RSS Report PT Galangan Kalimas 3 Unit Air Compressor
EXAMINATION OF
PRESSURE EQUIPMENT
DATE INSPECTION : OCTOBER 05, 2021
PT. RIRE SANJAYA SAKTI JL. MT Haryono Block I No 2 Ruko BDI , Balikpapan Kal - Tim - INDONESIA
Phone No. : 0542-82435561, Fax No.: 0542-82435168 Website : www.rss.co.id, email : marketing@rss.co.id
PT. RIRE SANJAYA SAKTI
List of Contents :
IDENTIFICATION
NO EQUIPMENT QTY
NUMBER
005 SCREW PORTABLE AIR COMPRESSOR 1 UNIT AC - 01
006 SCREW PORTABLE AIR COMPRESSOR 1 UNIT AC - 02
007 SCREW PORTABLE AIR COMPRESSOR 1 UNIT AC - 03
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan Komplek Ruko BDI Jln. MT Haryono No.8, Kelurahan Damai ,Kecamatan Balikpapan Selatan
Phone : +62 0542 – 8515933 , Website : www.rss.co.id East Kalimantan Indonesia 76114
SCREW PORTABLE AIR COMPRESSOR
ID NUMBER : AC – 01
MODEL NO : PDS390S – 4B1
INSPECTION DATE : OCTOBER 05. 2020
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT
Name & address of employer for whom the test and thorough Address of premises at which the test and examination was
examination was made: made:
Identification of any part found to have a defect which is or could become a danger to persons and a description of the defect: (If
none state NONE) None
Particulars of any repair, renewal or alteration required to remedy the defect identified above: (If none state NONE)
None
Particulars of any tests carried out as part of the examination: (If none state NONE)
Magnetic Particle Examined,Visual Inspection , UT Thickness Measurrement and Popping Testing.
Is the above a defect which is of immediate danger to persons YES NO
Is the above a defect which is not yet but could become a danger to persons:
Yes By : NO
(If YES state the date by when)
IS THIS EQUIPMENT ACCEPT AND SAFE TO OPERATED? YES NO
I hereby state that on the date mentioned above, the items described in this report were tested and thoroughly examined and the
particulars given above are correct.
Name of the person making this report: Name of the person authenticating this report: Latest date by which next thorough examination
Nofan Erwanto Defi Helfia must be carried out:
N
NO DESCRIPTION IDENTIFICATION DESCRIPTION IDENTIFICATION
O
1 GENERAL DATA
a. Description AIR RECEIVER TANK i. Report No. RSS / GLK / AC – 005/X/2021-BPN
b. Serial No 175805 j. User / Operator PT. Galangan Kalimas
c. Compressor ID No / Model AC - 01 / PDS390S 4B1 k. Location PT. Galangan Kalimas
d. MAWP / Tank Capacity 1.3 mpa / 0.098 m3 l. Inspection Date October 05, 2021
e. Size 400 mm ( Dia. ) x 660 mm ( S/S ) m. Air Outlet Valve 50A x 1, 20A x 2
f. No of Course & Type 1 / Vertical n. Insulation NO
g. Year built / used 2016 / 2021 o. Staging NO
h. Manufacturer Eure Machinery Indust.Co.Ltd p. Reference / Code ANSI B19.1
2 DOCUMENT
a. Data Sheet Yes d. Prev Insp. Certificates Periodical Inspection
b. Drawing Yes e. Material Certificates Yes
c. Design Calculation Yes f. Other Certificates N/A
3 CONSTRUCTION AIR RECEIVER TANK 4 PRESSURE SAFETY VALVES
a. Shell ( Top end, side ) Roller Plate a. Manufacturer Fukio Seisakusho Co.Ltd
b. Head Roller Plate / Flat Plate b. Serial No. / Tag No. J7141303-1 / J7141303-2
5 ENGINE c. Model / Type M3D BD / Conventional
a. Serial no / Model 4BG1–123124 / GB20891-2014 d. Size 1.1/2 Inch
b. Cyl Dia, x Cyl Stroke 100 mm x 120 mm e. Setting Pressure 1.0 mpa
c. Cyl Qty / RPM Full Load 4 / 2400 kW / Min f. Installed on Head Shell
d. Rated Output 83.4 kW / Min g. Seat Type Flat
INSPECTION FOR
NO DESCRIPTION NONCONFORMANCE RESULT
Physical Internal External
1 Shell Corr, crack, distortion - GOOD - ACCEPTED
2 Head / Closure Corr, crack, distortion - GOOD - ACCEPTED
3 Channel box Corr, crack, distortion - N/A - N/A
4 Nozzle / Manhole - -
- Reinforcement Pad Corr, crack, distortion - N/A - N/A
- Flange; Bolting Corr, crack, distortion - N/A - N/A
- Welding Corr, crack, distortion - GOOD - ACCEPTED
5 Coupling, Threaded Joint Corr, crack, distortion - GOOD - ACCEPTED
6 Support / Leg Corr, crack, distortion - GOOD - ACCEPTED
7 Painting Bulg, Torn - GOOD - ACCEPTED
8 Leakages Tear, Drops - GOOD - ACCEPTED
9 Grounding System Function, Fitness - GOOD - ACCEPTED
10 Pressure Gauge Function, Fitness - GOOD - ACCEPTED
11 Temperature Gauge Function, Fitness - GOOD - ACCEPTED
12 Pressure Safety Valve Function, Fitness - GOOD - ACCEPTED
13 Name Plate / Identification Availability - GOOD - ACCEPTED
Legend Filler Acceptance
a. Comply / Applicable Yes a. New / No anomaly Good
b. Not Applicable Blank [ ' - ' ] or N/A b. Non significant anomaly Serviceable
c. Significant / Major anomaly Reject
Photograph : Name of the person making this report:
Signature:
Nofan Erwanto
RSS Inspector
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT
SKETCH :
2
Part 1 2 3 4 t-min REMARKS
1 3
HEAD II
HEAD or CLOSURE
H-1 5.08 4.98 4.95 4.99 4.95
4
S1
SHELL
S-1 5.10 4.99 4.97 5.02 4.97
S2
S-2 4.98 4.96 5.01 5.07 4.96
NOZZLES / OPENING
S3
HEAD I
Name of the person making this report : Name of the person authenticating this report :
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT
Name & address of employer for whom the test and thorough Address of premises at which the test and examination was
examination was made: made:
Identification of any part found to have a defect which is or could become a danger to persons and a description of the defect: (If
none state NONE) None
Particulars of any repair, renewal or alteration required to remedy the defect identified above: (If none state NONE)
None
Particulars of any tests carried out as part of the examination: (If none state NONE)
Magnetic Particle Examined, Visual Inspection , UT Thickness Measurrement and Popping Testing.
Is the above a defect which is of immediate danger to persons YES NO
Is the above a defect which is not yet but could become a danger to persons:
Yes By : NO
(If YES state the date by when)
IS THIS EQUIPMENT ACCEPT AND SAFE TO OPERATED? YES NO
I hereby state that on the date mentioned above, the items described in this report were tested and thoroughly examined and the
particulars given above are correct.
Name of the person making this report: Name of the person authenticating this report: Latest date by which next thorough examination
Nofan Erwanto Defi Helfia must be carried out:
1 GENERAL DATA
a. Description AIR RECEIVER TANK i. Report No. RSS / GLK / AC – 006/X/2021-BPN
b. Serial No 206669 j. User / Operator PT. Galangan Kalimas
c. Compressor Serial No / Model C1- 6B50427 / PDS400S 6B5 k. Location PT. Galangan Kalimas
d. MAWP / Capacity 1.0 mpa / 0.076 m3 l. Inspection Date October 05, 2021
e. Size 356 mm ( Dia. ) x 730 mm ( S/S ) m. Air Outlet Valve 50A x 1, 20A x 2
f. No of Course & Type 1 / Vertical n. Insulation NO
g. Year built / used 2018 / 2021 o. Staging NO
h. Manufacturer Eure Machinery Indust.Co.Ltd p. Reference / Code ANSI B19.1
2 DOCUMENT
a. Data Sheet Yes d. Prev Insp. Certificates Periodical Inspection
b. Drawing Yes e. Material Certificates Yes
c. Design Calculation Yes f. Other Certificates N/A
3 CONSTRUCTION AIR RECEIVER TANK 4 PRESSURE SAFETY VALVES
a. Shell ( Top end, side ) Roller Plate a. Manufacturer HOKUETSU INDUSTRIES
b. Head Roller Plate / Flat Plate b. Serial No. / Tag No. H000763-1 / H000763-2
5 ENGINE c. Model / Type M3D BD / Conventional
a. Serial no / Model 2JY3837 / KUBOTA V3800T d. Size 1 Inch
b. Cyl Dia, x Cyl Stroke 100 mm x 120 mm e. Setting Pressure 1.0 mpa
c. Cyl Qty / RPM Full Load 4 / 2600 kW / Min f. Installed on Head Shell
d. Rated Output 75.2 kW / Min g. Seat Type Flat
INSPECTION FOR
NO DESCRIPTION NONCONFORMANCE RESULT
Physical Internal External
1 Shell Corr, crack, distortion - GOOD - ACCEPTED
2 Head / Closure Corr, crack, distortion - GOOD - ACCEPTED
3 Channel box Corr, crack, distortion - N/A - N/A
4 Nozzle / Manhole - -
- Reinforcement Pad Corr, crack, distortion - N/A - N/A
- Flange; Bolting Corr, crack, distortion - N/A - N/A
- Welding Corr, crack, distortion - GOOD - ACCEPTED
5 Coupling, Threaded Joint Corr, crack, distortion - GOOD - ACCEPTED
6 Support / Leg Corr, crack, distortion - GOOD - ACCEPTED
7 Painting Bulg, Torn - GOOD - ACCEPTED
8 Leakages Tear, Drops - GOOD - ACCEPTED
9 Grounding System Function, Fitness - GOOD - ACCEPTED
10 Pressure Gauge Function, Fitness - GOOD - ACCEPTED
11 Temperature Gauge Function, Fitness - GOOD - ACCEPTED
12 Pressure Safety Valve Function, Fitness - GOOD - ACCEPTED
13 Name Plate / Identification Availability - GOOD - ACCEPTED
Legend Filler Acceptance
a. Comply / Applicable Yes a. New / No anomaly Good
b. Not Applicable Blank [ ' - ' ] or N/A b. Non significant anomaly Serviceable
c. Significant / Major anomaly Reject
Photograph : Name of the person making this report:
Signature:
Nofan Erwanto
RSS Inspector
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT
SKETCH :
2
Part 1 2 3 4 t-min REMARKS
1 3
HEAD II
HEAD or CLOSURE
H-1 4.13 4.24 4.41 4.44 4.13
4
S1
SHELL
S-1 4.31 4.20 4.43 4.25 4.20
S2
S-2 4.42 4.35 4.44 4.41 4.35
NOZZLES / OPENING
S3
HEAD I
Name of the person making this report : Name of the person authenticating this report :
PT. RIRE SANJAYA SAKTI Branch Office Balikpapan . MT Haryono No.2, Damai, Kecamatan Balikpapan Selatan, Kota Balikpapan
(0542) 8707884, Website : www.rss.co.id East Kalimantan Indonesia 76114
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT
Name & address of employer for whom the test and thorough Address of premises at which the test and examination was
examination was made: made:
Identification of any part found to have a defect which is or could become a danger to persons and a description of the defect: (If
none state NONE) None
Particulars of any repair, renewal or alteration required to remedy the defect identified above: (If none state NONE)
None
Particulars of any tests carried out as part of the examination: (If none state NONE)
Magnetic Particle Examined,Visual Inspection , UT Thickness Measurrement and Popping Testing.
Is the above a defect which is of immediate danger to persons YES NO
Is the above a defect which is not yet but could become a danger to persons:
Yes By : NO
(If YES state the date by when)
IS THIS EQUIPMENT ACCEPT AND SAFE TO OPERATED? YES NO
I hereby state that on the date mentioned above, the items described in this report were tested and thoroughly examined and the
particulars given above are correct.
Name of the person making this report: Name of the person authenticating this report: Latest date by which next thorough examination
Nofan Erwanto Defi Helfia must be carried out:
1 GENERAL DATA
a. Description AIR RECEIVER TANK i. Report No. RSS / GLK / AC – 007/X/2021-BPN
b. Serial No 175794 j. User / Operator PT. Galangan Kalimas
c. Compressor ID No / Model AC - 03 / PDS390S 4B1 k. Location PT. Galangan Kalimas
d. MAWP / Tank Capacity 1.3 mpa / 0.098 m3 l. Inspection Date October 05, 2021
e. Size 400 mm ( Dia. ) x 660 mm ( S/S ) m. Air Outlet Valve 50A x 1, 20A x 2
f. No of Course & Type 1 / Vertical n. Insulation NO
g. Year built / used 2016 / 2021 o. Staging NO
h. Manufacturer Eure Machinery Indust.Co.Ltd p. Reference / Code ANSI B19.1
2 DOCUMENT
a. Data Sheet Yes d. Prev Insp. Certificates Periodical Inspection
b. Drawing Yes e. Material Certificates Yes
c. Design Calculation Yes f. Other Certificates N/A
3 CONSTRUCTION AIR RECEIVER TANK 4 PRESSURE SAFETY VALVES
a. Shell ( Top end, side ) Roller Plate a. Manufacturer Fukio Seisakusho Co.Ltd
b. Head Roller Plate / Flat Plate b. Serial No. / Tag No. J7141201-1 / J7141201-2
5 ENGINE c. Model / Type M3D BD / Conventional
a. Serial no / Model 4BG1–123123 / GB20891-2014 d. Size 1.1/2 Inch
b. Cyl Dia, x Cyl Stroke 100 mm x 120 mm e. Setting Pressure 1.0 mpa
c. Cyl Qty / RPM Full Load 4 / 2400 kW / Min f. Installed on Head Shell
d. Rated Output 83.4 kW / Min g. Seat Type Flat
INSPECTION FOR
NO DESCRIPTION NONCONFORMANCE RESULT
Physical Internal External
1 Shell Corr, crack, distortion - GOOD - ACCEPTED
2 Head / Closure Corr, crack, distortion - GOOD - ACCEPTED
3 Channel box Corr, crack, distortion - N/A - N/A
4 Nozzle / Manhole - -
- Reinforcement Pad Corr, crack, distortion - N/A - N/A
- Flange; Bolting Corr, crack, distortion - N/A - N/A
- Welding Corr, crack, distortion - GOOD - ACCEPTED
5 Coupling, Threaded Joint Corr, crack, distortion - GOOD - ACCEPTED
6 Support / Leg Corr, crack, distortion - GOOD - ACCEPTED
7 Painting Bulg, Torn - GOOD - ACCEPTED
8 Leakages Tear, Drops - GOOD - ACCEPTED
9 Grounding System Function, Fitness - GOOD - ACCEPTED
10 Pressure Gauge Function, Fitness - GOOD - ACCEPTED
11 Temperature Gauge Function, Fitness - GOOD - ACCEPTED
12 Pressure Safety Valve Function, Fitness - GOOD - ACCEPTED
13 Name Plate / Identification Availability - GOOD - ACCEPTED
Legend Filler Acceptance
a. Comply / Applicable Yes a. New / No anomaly Good
b. Not Applicable Blank [ ' - ' ] or N/A b. Non significant anomaly Serviceable
c. Significant / Major anomaly Reject
Photograph : Name of the person making this report:
Signature:
Nofan Erwanto
RSS Inspector
CERTIFICATE OF A THOROUGH
EXAMINATION OF PRESSURE EQUIPMENT
SKETCH :
2
Part 1 2 3 4 t-min REMARKS
1 3
HEAD II
HEAD or CLOSURE
H-1 5.38 4.91 4.82 4.86 4.82
4
S1
SHELL
S-1 5.07 4.98 4.99 4.98 4.98
S2
S-2 4.98 4.98 4.97 4.99 4.97
NOZZLES / OPENING
S3
HEAD I
Name of the person making this report : Name of the person authenticating this report :