ari77s, 1123 PM Top Advantages, Types and Application of Bucket Elevator - JM Industrial
WHAT ARE ADVANTAGES AND APPLICATIONS OF
BUCKET ELEVATORS
JM Industrial May 28, 2019 0
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Designed for vertical or high-lift conveying of large quantities of materials, bucket elevators or bucket
conveyors are widely used across various industries including glass, cement, biomass, power
generation, and so on. They are used for picking up various materials from the ground and elevating
them to different heights. Bucket elevators can also be used for horizontal transport of material as per
the application requirement. A bucket elevator unit or grain leg unit features a series of buckets that are
attached to a rotating chain or a belt with pulleys at both places — top and bottom. Buckets are filled with
bulk materials like grains, fertilizers, woodchips, coal and so on, at the bottom of the elevator and then
moved to the desired point. Once the bucket reaches the point, it discharges the content and returns to
the initial point. Bucket elevators have low driving power, which give them an edge over other conveyor
types. Weight of loaded bucket assembly on either side of conveyor, keeps the system in balance,
resulting in low power usage. They're generally enclosed to protect the internal parts & make use of
stainless steel fasteners to prevent rusting & corrosion. Bucket elevators are available in different
configurations to efficiently handle free-flowing and dry materials. Would you like to know how bucket
elevators are categorized? What benefit they offer or what are the applications of bucket elevators? This
post discusses the same.
What are the Different Types of Bucket Elevators?
Bucket elevators, also known as bucket conveyors, are available in various configurations. The choice
of the elevator for your application will vary on the basis of your conveyance requirements. These bucket
conveyors are mainly categorized into these 3 types:
1. Centrifugal Bucket Elevators: These types of bucket elevators are used to move bulk materials.
The buckets in these elevators serve as the loading apparatus. The materials are picked up by
buckets as they pass under the boot pulley or sprocket. And, then centrifugal force at the pulley
head ejects material from the buckets into the discharge chute. In these elevators, the buckets are
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mounted at specific intervals to prevent discharge interference from other buckets, which are
operated at pretty high speeds. These types of bucket conveyors work great with materials such
as grains, clay, gravel, finished cement and dry chemicals, as well as woodchips. Centrifugal
bucket elevators are considered ideal for conveying all those free flow bulk materials, where
fragility may not a severe issue.
2. Continuous Bucket Elevators: These elevators are specially designed to handle materials which
are fragile, and needs to be handled with maximum care to avoid damage or degradation. They
also work well with harsh abrasive or sluggish materials, too. Continuous bucket elevators are
mainly used to convey light materials whose aeration should be avoided. Materials are added to
the bucket through the inlet chute. Unlike centrifugal bucket elevators, in these elevators, the
buckets are positioned closely on the belt and they travel at relatively slow speed. This helps
Prevent materials from spilling out. This elevator system allows more material processing per
rotations. If you wish to convey a bulk material using this method, then you require to use angular
or horizontal assembly.
3. Positive Discharge Bucket Elevators: These are similar to centrifugal bucket elevators, and are
ideal for conveying food grade material. Positive discharge bucket elevators are best for the
material, which does stick on the sides of bucket. Positive discharge bucket elevators rotate at
slower rate and the bucket discharge is performed using mechanical tripping. The mechanical
tripping helps ensure flipping of bucket.
How much is the material handling capacity of Bucket
Conveyors?
The material handling capacity of bucket conveyors depends upon throughput rate. The material
handling capacity of bucket elevators depends on the quantity of material being conveyed, size &
design of buckets, number of buckets per foot & its operating speed.
What are the Benefits Offered by Bucket Conveyors?
Abucket elevator offers various advantages. Some of the important ones are:
* Bucket conveyors can handle a wide variety of materials. Due to this reason, they are constructed
using durable materials such as stainless steel, carbon steel, and so on, which offer resistance
against abrasion. The sturdy design structure allows them to elevate in all types of weather
conditions.
« The completely enclosed design of these elevators helps protect the fragile & light materials from
external impurities and dust.
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+ They are known for carrying free flow materials with poor flow characteristics.
* They have the best ability to transport supplies in various directions while enduring quality and
long lasting strength.
+ They are cost-effective, risk-free and available in different sizes as well as shapes.
What are the Applications of Bucket Elevators?
Bucket elevators are easy to use and are designed to handle various materials across various
industrial facilities. The following are a few common materials conveyed using bucket elevators.
Woodchips
Aggregates
Animal Feeds
Minerals
Fertilizers
Lime
What are the Maintenance requirement for Bucket Elevators?
Bucket elevators require regular periodic cleaning, component lubrication and tensioning when it comes
to maintenance. Cleaning of conveying bucket is crucial to avoid accumulation of fine
particles. Deposition of fine particles can lead to damaged buckets or even failure of conveyor gears
like chain. Lubrication and tensioning process depends on bucket elevator design. Bucket elevators,
which make use of heavy chains, require periodic lubrication and tensioning. In short, Bucket conveyors
possess a brilliant transporting capacity with minimal maintenance rate. They are durable and convey
materials smoothly and quickly. Are you planning to invest in a good quality new or used conveyors for
your facility? If yes, then it is important to source them from leading industry brands such as JM
Industrial. The company provides used bucket elevators in diverse specifications to meet the needs of
various industries. These used bucket elevators from industry-leading brands are provided at
competitive prices.
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