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  • 2.5 PCP

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    Andrea Infante
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    This document is a process control plan for manufacturing the BIC Cristal ballpoint pen. It outlines 7 key processes: 1) plastic body molding, 2) ink tube filling, 3) brass tip assembly, 4) tungsten carbide ball molding, 5) manual connector assembly, 6) anti-asphyxiation cap assembly, and 7) plastic terminal assembly. For each process, it identifies the equipment used, key characteristics checked, specifications, measurement techniques, sample size and frequency of checks, and control methods to ensure quality. The plan is effective as of the date listed on the company's Process Quality Requirements System website.

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    This document is a process control plan for manufacturing the BIC Cristal ballpoint pen. It outlines 7 key processes: 1) plastic body molding, 2) ink tube filling, 3) brass tip assembly, 4) tungsten carbide ball molding, 5) manual connector assembly, 6) anti-asphyxiation cap assembly, and 7) plastic terminal assembly. For each process, it identifies the equipment used, key characteristics checked, specifications, measurement techniques, sample size and frequency of checks, and control methods to ensure quality. The plan is effective as of the date listed on the company's Process Quality Requirements System website.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    35 views6 pages

    2.5 PCP

    Uploaded by

    Andrea Infante
    This document is a process control plan for manufacturing the BIC Cristal ballpoint pen. It outlines 7 key processes: 1) plastic body molding, 2) ink tube filling, 3) brass tip assembly, 4) tungsten carbide ball molding, 5) manual connector assembly, 6) anti-asphyxiation cap assembly, and 7) plastic terminal assembly. For each process, it identifies the equipment used, key characteristics checked, specifications, measurement techniques, sample size and frequency of checks, and control methods to ensure quality. The plan is effective as of the date listed on the company's Process Quality Requirements System website.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 6

    BIC PEN PROCESS CONTROL PLAN Page 1 of 6

    Prototype X Pre-launch X Production Date (Orig.) Date (Rev.)


    Control Plan Number 1
    PCP owner info: see PCP website 22/10/2021 Effective Date: see PCP webs
    Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd)
    NA Common Quality Process Team NA
    Part Name/Description: Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd)
    See assembly plant acceptance documentation
    Pluma BIC Cristal maintained on the PQRS website NA

    Supplier/Plant Supplier Code Other Approval/Date (If Req'd) Other Approval/Date (If Req'd)
    See Engineering approval documentation
    BIC Company NA
    maintained on the PQRS website
    Characteristics Methods
    Machine,
    * Part/ Special Sample
    Process Name/ Operation Device, Jig, Product/ Process Evaluation
    Process Char.
    Description Tools for No. Product Process Specification/ Measurement Control Method
    Number Class. Size Freq.
    Mfg. Tolerance Technique

    Cuerpo revision cada 5k


    1 Fundidor y moldeado de plastico Maquinaria 245898 tolerancia +/- .05 100% x hora Error Proofing
    plastico piezas

    revision cada 5k
    2 Maquina rellena tinta Maquinaria 983456 Tubo de tinta tolerancia +/- .05 100% x hora Error Proofing
    piezas

    Manual/Herr revision cada 5k


    3 Ensamblaje 102938 Punta de latón 50% x hora Chequeo Visual
    amienta piezas

    Bola de
    revision cada 5k
    4 Fundidor y moldeado de carburo Maquinaria 675849 carburo tolerancia +/- .05 100% x hora Error Proofing
    piezas
    Tungsteno

    Manual/Herr revision cada 5k


    5 Ensamblaje manual 398471 Conector 50% x hora Chequeo Visual
    amienta piezas

    Manual/Herr Capuchón revision cada 5k


    6 Ensamblaje manual 837465 50% x hora Chequeo Visual
    amienta antiasfixia piezas

    Manual/Herr Terminal de revision cada 5k


    7 Ensamblaje manual 309284 50% x hora Chequeo Visual
    amienta plastico piezas

    2.5 PCP.xlsx;
    Source: Process Quality Requirements System (pqrs.gm.com) Printed 20/01/2023
    BIC PEN PROCESS CONTROL PLAN Page 2 of 6

    Prototype X Pre-launch X Production Date (Orig.) Date (Rev.)


    Control Plan Number 1
    PCP owner info: see PCP website 22/10/2021 Effective Date: see PCP webs
    Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd)
    NA Common Quality Process Team NA
    Part Name/Description: Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd)
    See assembly plant acceptance documentation
    Pluma BIC Cristal maintained on the PQRS website NA

    Supplier/Plant Supplier Code Other Approval/Date (If Req'd) Other Approval/Date (If Req'd)
    See Engineering approval documentation
    BIC Company NA
    maintained on the PQRS website
    Characteristics Methods
    Machine,
    * Part/ Special Sample
    Process Name/ Operation Device, Jig, Product/ Process Evaluation
    Process Char.
    Description Tools for No. Product Process Specification/ Measurement Control Method
    Number Class. Size Freq.
    Mfg. Tolerance Technique

    Cuerpo
    1 Maquinaria
    plastico

    2.5 PCP.xlsx;
    Source: Process Quality Requirements System (pqrs.gm.com) Printed 20/01/2023
    BIC PEN PROCESS CONTROL PLAN Page 3 of 6

    Prototype X Pre-launch X Production Date (Orig.) Date (Rev.)


    Control Plan Number 1
    PCP owner info: see PCP website 22/10/2021 Effective Date: see PCP webs
    Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd)
    NA Common Quality Process Team NA
    Part Name/Description: Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd)
    See assembly plant acceptance documentation
    Pluma BIC Cristal maintained on the PQRS website NA

    Supplier/Plant Supplier Code Other Approval/Date (If Req'd) Other Approval/Date (If Req'd)
    See Engineering approval documentation
    BIC Company NA
    maintained on the PQRS website
    Characteristics Methods
    Machine,
    * Part/ Special Sample
    Process Name/ Operation Device, Jig, Product/ Process Evaluation
    Process Char.
    Description Tools for No. Product Process Specification/ Measurement Control Method
    Number Class. Size Freq.
    Mfg. Tolerance Technique

    Cuerpo
    1 Maquinaria
    plastico

    2.5 PCP.xlsx;
    Source: Process Quality Requirements System (pqrs.gm.com) Printed 20/01/2023
    PROCESS CONTROL PLAN Page 4 of 6

    Effective Date: see PCP website

    NA
    Customer Quality Approval/Date (If Req'd)

    NA

    Other Approval/Date (If Req'd)

    NA

    Reaction Plan

    2.5 PCP.xlsx;
    Source: Process Quality Requirements System (pqrs.gm.com) Printed 20/01/2023
    PROCESS CONTROL PLAN Page 5 of 6

    Effective Date: see PCP website

    NA
    Customer Quality Approval/Date (If Req'd)

    NA

    Other Approval/Date (If Req'd)

    NA

    Reaction Plan

    2.5 PCP.xlsx;
    Source: Process Quality Requirements System (pqrs.gm.com) Printed 20/01/2023
    PROCESS CONTROL PLAN Page 6 of 6

    Effective Date: see PCP website

    NA
    Customer Quality Approval/Date (If Req'd)

    NA

    Other Approval/Date (If Req'd)

    NA

    Reaction Plan

    2.5 PCP.xlsx;
    Source: Process Quality Requirements System (pqrs.gm.com) Printed 20/01/2023

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