RECTANGULAR TANK CALCULATION

PROJECT NAME :
CLIENT :
DATE :

TANK DATA
Material A36
Design Stress Sd = 165 Mpa
Design Temperature = Ambient
Height of Tank [millimeter] = 3.75 m 147.6 inc
Width of Tank [millimeter] = 3.00 m 118.08 inc
Length of Tank [millimeter] = 12.00 m 472.32 inc
no.of Vertical Stiffeners ,N = 8
distnace between vertical stiffeners ,L3 = 1.50 m 59.04 in
Density of Liquid (kg/m3) = 1000.00 kg/m3
Specific Gravity of Water for Hydrotest = 1.00
Corrosion Allowance = 0.0015875 m 0.0625 in
Modulus of elasticity (E) = 29,007,550 psi
Stress Value of Plate (S) = 23,931.23 psi

Bottom Side

H.1

B B

H2

L L

Stiffening Material
k
H.1 = 0.6.B : 88.56 inc = 2.2 m
H.2 = 0.4.B : 59.04 inc = 1.5 m

H.1/L = 1.50 a= 0.49

H.2/L = 1.00 a= 0.3

h.1 = 88.56
h2 = 147.6
load (W) = (0.036.G.H2)/2 = 141.17 lb/inc
R.1 = 0.7 X W.1 = 98.82

Required moment of inersia

1.25 X R.1 = 123.5252592

L3/E = 3.63

I (inersia ) = 448.6975847 in4 L6X6X9/16 = 22 in4

Required Plate Thickness

t = 2.45 L X a Pn/S Pn = 0.036 G (hn-1 + hn)/2

Pn1 = 1.59 aPn/S = 0.000032639325

t = 6.6111 inc = 167.92 mm

Pn2 = 4.25 aPn/S = 0.0000532887

t = 8.447340 inc = 214.56 mm

Rata tebal plat dinding = Req Plate Thickness + corrosion allowance

Tebal plat = 8.45 inc = 214.56 mm

Tebal Plat dinding design = 6 mm = 0.2358 inc

Maximum Distance Between Stiffenings

H/L = 0 a= 0.004

l = 0.455Xt (1/a) (S/(0.036 G H)

= 113.84482216 inc 2.8917 m

Maximum jarak Stiffening Vertical = 2.5 m = 98.4225 inc

Required Section modulus of Area l/H

H/l = 1.49965709 a= 0.017

Z = l X 0.036 X G X H3 X G/(16 X S)
6.43 inc3
Section modulus of the tank plate
Z = l t2/6
0.912075 inc3
Minimum Required section modulus of stiffenings
Z= 5.52 inc3
Bottom Plate When support by Beams

t= l
1.254 (S/0.036 GH)

Number of beam = 4 , l = 1m = 31.49 inc

t= 0.002535 inc = 0.0644

 Minimum Shell Thickness (t min)

a. Minimum shell thickness (t min) pelat sisi

t min = P sisi

= 3.73 mm

b. Minimum shell thickness (t min) pelat bawah

t min =

= 5.90 mm

Tank Weight

Self Weight = 76.910 Kg/m2

Bar Weight = 97.5 Kg/m [bar = L 50 x 50 x 5 mm]
=
Surface Area = Side + Cover + Bottom + ( rear and front)
= (12x2.7x2) + (12x2.4x1) + (12x2.4x1) + (12x2.4x1) + (2.4x2.7x2)
= 0.00 m2
Bar Length = Brazing Bar + Vertical Bar + Transvelsal Angel Bar
= (3.36x12) + (2.7x10) + (2.4x10)
= 0.10782 m2
Total Weight = Plate Weight + Bar Weight (Empty Weight)
= (164.16 x 76.91) + (91.32 x 97.5)
= 10.53 kg
Fluid Weight = Total water capacity [During Hydrotest]
= ρ x total tank volume
= 1000 kg/m3 x [12 x 2.7 x 2.4]m3
= 0.00 kg
Total Full Tank Weight = Total Weight + Fluid Weight on Hydrotest
= 10.53 + 0.00
= 10.53 kg
Assumption
Plate Thickness = 5.00 mm
Weld Join Efficiency = 0.85 %
Self Weight = ### Kgf/m2
Vertical Beam

Line load on beam Wind Load

w = (1/10^9) x r x H x L Wind Pressure
= 0.000009 kgf/mm q = 60 x √H
= 116.1895
Maximum Moment Line Load
Mmax = 1/20 (W x H^2) w = 1/106 x q x h1/2
= 0 kgf.mm = 0.0941135 kgf/mm

Required section modulus of beam Total Moment

Z0 = Mmax/σb Mn = 1/12 x w x I2
= #VALUE! mm3 = 859,184 kgf.mm

Maximum Deflection
= 0.157 x w x H^4 Modulus Maximum
120 x E x I Z0 = Mmax/1.5σb
= 1.8987E-01 mm = 1,205.87 mm3
For Vertical Beam L Profile is suitable

Horizontal Beam
Line Load Due Static Pressure
w = 1/10^9 x r x h1^2/8
= 0.32805 kgf/mm

w = 1/10^9 x r x h1 x h2/2
= 0.8748 kgf/mm

Maximum Bending Moment

Mmax = w x I^2/12
= 1,749.60 kgf.mm

Mmax = w x I^2/12
= 4,665.60 kgf.mm

Required Section Modulus of Beam

Z0 = Mmax/σb
= #VALUE! mm3

Z0 = Mmax/σb
= #VALUE! mm3

For Horizontal Beam L Profile 50 x 50 x 5 is suitable

Maximum Deflection
d = w x I^4
384 x E x I 1.51E-08
= 1.99E+01 mm

Horizontal Beam 1
Static Load
w = 1/10^9 x r x h1^2/8
= 0.32805 kgf/mm
Maximum Moment
Mmax = w x I^2/12
= 1749.6 kgf.mm
Required Modulus
Z0 = Mmax/σb
= #VALUE! mm3

For Cover Plate L Profile 65 x 65 x 6 is suitable

Deflection
δ = w x I^4
384 x E x I
= #VALUE! mm

Horizontal Beam 2 (centre Beam)

Static Load
w = 1/10^9 x r x h2^2/8
= 0.8748 kgf/mm

Maximum Moment
Mmax = w x I^2 / 12
= 4.67 kgf.mm

Required Section Modulus of Beam

Z0 = Mmax/σb
= #VALUE! mm3

For Cover Plate L Profile 50 x 50 x 5 is suitable

Stress Connection Between Bottom Plate and Vertical Stiffener

Toϴ = 0.001659952

σB = 3.4((E x Qo)2 x w)^(1/3)

= 7.839515621 kgf/mm

Summary
Plate Thickness
Side : 2.00 mm
Bottom : 5.00 mm
Cover : 2.00 mm

Beam L Profile 50 x 50 x 5 is adequated for stiffener

RECTANGULAR TANK CALCULATION

Project : PLTG SENIPAH 2 X 41 MW , KALIMANTAN TIMUR

Client : KPMOG
Date : September 2012

Data Process :
Volume : 250 bbl or 39.74 m3
Vapor space : 25 bbl 3.95 m3
43.69 m3
Liquid : Condensate , down stream Sperarator
Densities : 39 lb/cuft
624.7 kg/cum
Temperatur : 87.8 ⁰ F
31 ⁰ C
Pressure : atmospheric
Filling rate : 11524.1 lb/hr 259 cuft/hr
Withdrawal Rate : 2.6 GPM

Mechanical Design Data for calculation

Minimum Requirement
Volume : 44 m3
- Length L : 12.000 m 472.44 In
- Wide : 3.000 118.11 In
- Hight H : 3.750 147.64 In
135.00 M3
Surface area bottom 36.00 m2
Surface area shell 45.00 m2
Weight liquid 44,000.00 kg
H/L 0.3125
α 0.006
Liquid density : 1000 kg/m3
Sg. as Water : 1
Corrosion allowance 0 Bottom Plate Pressure #DIV/0! kg/cm2
Material : SA-36 Shell Plate Presure #DIV/0! kg/cm2
Modulus elastisity E : 30,000,000
Stress Value of plate S : 11600 psi Ration between a/b 2
Factor β1 0.49
UL 142 : 17.21 , Minimum Plate thickness
Tanks of this type shall be constructed from steel not thinner than 0.093 inch (2.36 mm) if of carbon steel or
0.071 inch (1.80 mm) if of stainless steel.

Use Bottom Plate : 6.00 mm

Used shell plate : 4.00 mm

STIFFENER
17.1.1 Stiffening bars may be attached to the tank wall either by intermittent or continuous welding and may be placed
on the inside or outside of the tank walls.
Vertical Shell Stifener
W = 0.036 X G X H² /2 784.69

R1 = 0.3 X W 235.41
R2 = 0.7 X W 549.28

Momen enertia minimum I = 1.25 x R1 x L^3 /E 31.56 In⁴

Beam as bottom Support

t = L /(1.254 x ( S /(0.036 x G x H))^.5) 8.06

17.1.2 Tie rods may be used inside of the tank.

17.1.3 Baffles may be tack welded or continuously welded on the inside of the tank.

Ratio Vertikal / Horisontal 1.25