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    Tut1 ManualProgram Facemill

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    PRABHU J
    The document provides a CNC program for face milling a part using a 50mm diameter flat end mill cutter. The program is written manually without CAM software. It specifies machining parameters like a depth of cut of 5mm, feed rate of 100mm/min and spindle speed of 600rpm. The G-code program rapidly positions the tool, engages it, turns on coolant, and performs multiple linear interpolation cutting passes across the face of the part in 0.5mm increments until the entire face is milled. It concludes by disengaging the tool, turning off coolant and spindle, and ending the program.

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    Tut1 ManualProgram Facemill

    Uploaded by

    PRABHU J
    12 views10 pages
    The document provides a CNC program for face milling a part using a 50mm diameter flat end mill cutter. The program is written manually without CAM software. It specifies machining parameters like a depth of cut of 5mm, feed rate of 100mm/min and spindle speed of 600rpm. The G-code program rapidly positions the tool, engages it, turns on coolant, and performs multiple linear interpolation cutting passes across the face of the part in 0.5mm increments until the entire face is milled. It concludes by disengaging the tool, turning off coolant and spindle, and ending the program.

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    Tut1_ManualProgram_Facemill

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    The document provides a CNC program for face milling a part using a 50mm diameter flat end mill cutter. The program is written manually without CAM software. It specifies machining parameters like a depth of cut of 5mm, feed rate of 100mm/min and spindle speed of 600rpm. The G-code program rapidly positions the tool, engages it, turns on coolant, and performs multiple linear interpolation cutting passes across the face of the part in 0.5mm increments until the entire face is milled. It concludes by disengaging the tool, turning off coolant and spindle, and ending the program.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    12 views10 pages

    Tut1 ManualProgram Facemill

    Uploaded by

    PRABHU J
    The document provides a CNC program for face milling a part using a 50mm diameter flat end mill cutter. The program is written manually without CAM software. It specifies machining parameters like a depth of cut of 5mm, feed rate of 100mm/min and spindle speed of 600rpm. The G-code program rapidly positions the tool, engages it, turns on coolant, and performs multiple linear interpolation cutting passes across the face of the part in 0.5mm increments until the entire face is milled. It concludes by disengaging the tool, turning off coolant and spindle, and ending the program.

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    of 10

    BITS Pilani

    Pilani | Dubai | Goa | Hyderabad

    1.Manual Programming - Face


    Milling operation
    Problem Statement
    • Create a Computer Numerical Control (CNC) program for face milling operation

    for the given part (2D Drawing given in next slide)

    • Do Manual program - not using any CAM software

    • Control system: ISO / Fanuc


    Machining / Cutting Conditions
    • Machining parameters that can be followed:

    – Depth of Cut: 5mm

    – Feed 100 mm / min

    – Spindle rpm: 600

    – Cutter Dia: 50 flat


    Program - G codes and M codes
    %
    (FACE MILLING)
    N119 G00 G21 G80 G40 G17 (Rapid; mm; Canned cycle cancel; Cutter
    compensation cancel; XY plane selection)
    N120 G90 (Absolute Programming)
    N121 G54 (Work offset)
    N122 G53 Z0.0 (Rapid to origin - Z zero)
    (START TOOLPATH)
    N130 T1 (Tool Number)
    N131 M6 (Tool Change)
    N132 S600 M03 (rpm; spindle clockwise)
    N133 G00 G90 X100.0 Y100.0
    N134 G43 Z100.0 H1 (Tool offset - Z height)
    N136 M08 (Coolant ON)

    N137 X0.0 Y0.0

    N138 G01 Z-5.0 F100 (Linear interpolation)

    N140 Y200.0
    N141 G00 Z100

    N142 G01 X50.0 Y0.0 F3000.0

    N143 G01 Z-5.0 F100


    N146 Y200.0

    N147 G00 Z100

    N148 G01 X100.0 Y0.0 F3000.0

    N150 G01 Z-5.0 F100.0

    N152 Y200.0

    N153 G00 Z100

    N154 G01 X150.0 Y0 F3000.0

    N156 G01 Z-5.0 F100.0

    N158 Y200.0
    N159 G00 Z100
    N160 G01 X200.0 Y0.0 F3000.0
    N162 G01 Z-5.0 F100.0
    N164 Y200.0
    N165 G00 Z100.0
    N168 (END TOOLPATH)
    N170 M09 (Coolant OFF)
    N171 M05 (Spindle OFF)
    N172 G53 Z0.0
    N173 M30 (Program end and rewind)
    %

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