Professional Documents
Culture Documents
HINDALCO Aluminium Cladding Sheet
HINDALCO Aluminium Cladding Sheet
The acquisition of Novelis Inc. in 2007 positioned us among the top five aluminium majors worldwide and the largest
vertically integrated aluminium company in India. Today we are a metals powerhouse with high-end rolling
capabilities and a global footprint in 13 countries. Our consolidated turnover of USD 15.85 billion (Rs. 72,078 crore)
places us in the Fortune 500 league.
Our copper unit, Birla Copper, produces copper cathodes, continuous cast copper rods and other by-products, such
as gold, silver and DAP fertilisers.
Our units are ISO 9001:2000, ISO 14001:2004 and OHSAS 18001 certified. Several units have gone a step further
with an integrated management system (IMS), combining ISO 9001, ISO 14001 and OHSAS 18001 into one business
excellence model. We have been accorded the Star Trading House status in India. Hindalco's aluminium metal is
accepted for delivery under the High Grade Aluminium Contract on the London Metal Exchange (LME). Our copper
quality standards are also internationally recognised and registered on the
LME with Grade A accreditation.
Aluminium
Hindalco's major products include standard and speciality grade aluminas
and hydrates, aluminium ingots, billets, wire rods, flat rolled products,
extrusions and foil.
A strong presence across the value chain and synergies between operations has given us a dominant share in the
value-added products market. As a step towards expanding the market for value-added products and services, we
have launched various brands in recent years — Everlast roofing sheets, Freshwrapp kitchen foil and Freshpakk
semi-rigid containers.
Copper
Birla Copper, Hindalco’s copper unit, is located at Dahej in Gujarat, India.
The unit has the unique distinction of being the largest single-location copper
smelter in the world. The smelter uses state-of-the-art technology and has a
capacity of 500,000 tpa.
Birla Copper upholds its longstanding reputation for quality copper cathodes
and continuous cast copper rods by assuring its management processes meet the highest standards. It has acquired
certifications such as ISO-9001:2000 (Quality Management Systems), ISO-14001:2004 (Environmental Management
System) and OHSAS-18001:2007 (Occupational Health and Safety Management Systems).
Mines
Hindalco acquired two Australian copper mines, Nifty and Mt. Gordon, in 2003. The Birla Nifty copper mine consists
of an underground mine, heap leach pads and a solvent extraction and electrowinning (SXEW) processin g plant,
which produces copper cathode.
Both Nifty and Mt. Gordon have a long-term life of mine off-take agreement
with Hindalco for supply of copper concentrate to the copper smelter at
Dahej.
Cornerstone of growth
Our well-crafted growth and integration hinges on the three cornerstones of cost competitiveness, quality and global
reach. We are also committed to the triple bottom line accountability of economic, environment and social factors.
Care for the community around our operating units is best exemplified by our deep-rooted social commitment.
Cold rolled coils
Hindalco's cold rolled coils are precision-finished to match international
standards. They have good shape, high tolerance, versatility and blemish-
free surfaces. They are used in commercial and general engineering
applications such as bus bodies, cladding and fan blades.
Common alloys
Dimensions
Parameter Range Standard Tolerance
Thickness (mm) 0.16 — 4.00 - for 0.16 to 0.29 +/-0.01
for 0.30 to 0.71 +/-0.05
for 0.72 to 1.40 +/-0.08
for 1.41 to 2.00 +/-0.11
for 2.01 to 4.00 +/-0.12
Width (mm) 50 — 1620 914, 1219, 1525 Slit coil: +2, -0
I.D (mm) 508, 203 - -
Duct Cladding 0.9 mm
Coil density (kg/mm) 6 max - -
Pipe Cladding 0.7 mm
Stucco embossed coils are also available in the thickness range of 0.30 — 1.10 mm.
Mechanical properties
UTS (mpa) %E (min)
Alloy (AA) Temper (50mm gauge length)
Min Max
0.50 — 0.80 mm 0.80 — 1.30 mm 1.30 — 2.6 0mm 2.60 — 4.00 mm
1050 O 55 95 22 25 29 30
1050 H14 95 125 4 5 6 6
1050 H18 125 - 3 3 4 4
1070 O - 95 27 27 29 34
1070 H14 95 120 4 5 6 7
1070 H18 120 - 3 3 4 4
1200, 1100 O 70 110 20 25 29 30
1200, 1100 H14 105 140 3 4 5 5
1200, 1100 H16 125 150 2 3 4 4
1200, 1100 H18 140 - 2 2 3 3
3103, 3003 O 90 130 20 23 24 24
3103, 3003 H14 130 180 3 4 5 5
3103, 3003 H16 150 195 2 3 4 4
3103, 3003 H18 170 - 2 2 3 3
3105 O 95 145 14 14 15 16
3105 H14 150 200 4 4 5 5
3105 H16 175 215 2 2 3 4
3105 H18 195 - 1 1 1 2
8011 O 85 120 20 23 25 30
8011 H14 125 160 3 4 5 5
8011 H16 150 180 2 3 4 4
8011 H18 175 - 2 2 3 3
Chemical composition
Alloy (%) AA 1050 AA 1200 AA 3003 AA 3103 AA 3105 AA 8011
Fe 0.40 1.00 0.70 0.70 0.70 0.60 — 1.00
Si 0.25 (Fe + Si) 0.60 0.50 0.6 0.50 — 0.90
Mg - - - 0.30 0.20 — 0.80 0.05
Mn 0.05 0.05 1.0 — 1.50 0.9 — 1.50 0.30 — 0.80 0.20
Cu 0.05 0.05 0.05 — 0.20 0.10 0.30 0.10
Zn 0.05 0.10 0.10 0.20 0.25 0.20
Ti 0.03 0.05 0.1 (Ti + Zr) 0.1 (Ti + Zr) 0.10 0.08
Cr - - - 0.10 0.10 0.05
Each (others) 0.03 0.05 0.05 0.05 0.05 0.05
Total (others) - 0.125 0.15 0.15 0.15 0.15
Al 99.50 99 Remainder Remainder Remainder Remainder
Single number indicates maximum content
Strong alloys
Dimensions
Parameter Range Tolerance
Thickness (mm) 0.3 — 2.00 for 0.30 to 0.71 +/-0.05
for 0.72 to 1.4 +/-0.08
for 1.41 to 2.00 +/-0.11
Width (mm) 50 — 1250 Slit coil: +2, -0
I.D (mm) 203, 305, 406 for thickness < 0.71 -
406, 508 for thickness > 0.71
Density (kg/mm) 3.5 max -
Mechanical properties
UTS (mpa) %E (min)
Alloy (AA) Temper
Min Max (50mm gauge length)
Chemical composition
Alloy (%) AA 3004 AA 5005 AA 5052 AA 5251
Fe 0.70 0.70 0.40 0.50
Si 0.30 0.30 0.25 0.40
Mg 0.80 — 1.30 0.50 — 1.10 2.20 — 2.80 1.80 — 2.40
Mn 1.00 — 1.50 0.20 0.10 0.10 — 0.50
Cu 0.25 0.20 0.10 0.15
Zn 0.25 0.25 0.10 0.15
Ti - - - 0.15
Cr - 0.10 0.15 — 0.35 0.15
Each (Others) 0.05 0.05 0.05 0.05
Total (Others) 0.15 0.15 0.15 0.15
Al Remainder Remainder Remainder Remainder
Single number indicates maximum content
Applicable standards
ASTM - B -209M, Aluminium association — aluminium standards and data, Hindalco manufacturing limits (as applicable).
Packing
The coils are packed in eye-to-sky or eye-to-wall position, wrapped in HDPE and hardboard, strapped
with hoop iron and placed on wooden pallets. Moisture protection is provided by silica gel packets.
Aluminas calcinedOrder
Calcined aluminas are widely used in refractories and in the ceramic industry. Specific properties include extreme hardness,
refractoriness, high mechanical strength and resistance to wear abrasion, chemical attack and corrosion. These are used as
feed material for fused alumina, refractory...
Wire rodsOrder
Hindalco manufactures wire rods, in a continuous casting and rolling process. Electrical Conductor (EC) wire rods are used
for the production of cables, ACSR and AAC conductors. Alloy wire rods are used to produce AAAC conductors.
Alumina chemicals
These refineries produce standard alumina, standard hydrate and speciality aluminas and hydrates. Our chemicals serve a
wide range of customers around the world with our standard and speciality aluminas and hydrates, offering a wide spectrum
of grades to suit diverse applications, like high grade...
Aluminium Circles
Hindalco offers circles, also known as flat circular sheets, in a variety of diameters and thicknesses to meet specific needs.
Extensively used in the manufacture of pressure cookers, non-stick cookware, coated cookware, cans, etc., they have
earned the trust of many leading brands. Continuous...
Aluminium Products
Hindalco's major products include standard and speciality grade aluminas and hydrates, aluminium ingots, billets, wire rods,
flat rolled products, extrusions and foil. The integrated facility at Renukoot houses an alumina refinery and an aluminium
smelter, along with facilities for the production...
Copper Products
Birla Copper, Hindalco's copper unit, is located at Dahej in Gujarat, India. The unit has the unique distinction of being the
largest single-location copper smelter in the world. The smelter uses state-of-the-art technology and has a capacity of
500,000 tpa. Birla Copper also produces precious...
Lampcap stock
Hindalco's lampcap stock combines strength and high formability with high resistance to softening in vitriting. Manufactured
at modern and well-equipped mills, it can be rolled to very fine tolerances, allowing more caps per tonne of coil and enabling
uninterrupted operations of high-speed forming...
Cold rolled sheets
Hindalco's cold rolled sheets are precision-finished to meet the international
standards for tight thickness, tolerance, flatness and dimensional accuracy.
Sound metallurgical properties for further fabrication, anodising
characteristics and a blemish-free surface make it useful in both commercial
and general engineering applications.
Common alloys
Dimensions
Parameter Range Standard Tolerance
Thickness (mm) 0.16 — 5.99 - for 0.16 to 0.29 +/-0.01
for 0.30 to 0.71 +/-0.05
for 0.72 to 1.40 +/-0.08
for 1.41 to 2.00 +/-0.11
for 2.01 to 4.00 +/-0.12
for 4.01 to 5.99 +/-0.15
Width (mm) 500 — 1600 914, 1219 +/-3 for width <=1000
+/-4 for width >1000
+/-10 for thickness >1.63
Length (mm) 2438 for thickness < 0.7, 2438, 3048 +/-3 for length <=1000
3658 max for > 0.7
+/-4 for length 1000 — 2000
+/-5 for length 2000 — 3000
+/-7 for length >3000
Diagonal difference <=6 when length <=1000 - -
<=8 when length 1000 — 2000
<=10 when length 2000 — 3000
<=14 when length > 3000
Interleaved sheets can be supplied in > 0.7 mm with polythene or self-adhesive film.
Stucco embossed sheets are also available in the thickness range of 0.30 — 1.10mm.
Stretched sheets in the thickness range of 2 — 5.99 mm can also be offered.
Strong alloys
Dimensions
Parameter Range Tolerance
Thickness (mm) 0.30 — 5.99 for 0.30 to 0.56 +/-0.05
for 0.57 to 0.71 +/-0.05, -0.08
for 0.72 to 1.21 +/-0.08
for 1.22 to 4.00 +/-0.13
for 4.10 to 5.99 +/-0.15
Width (mm) 650 — 1220 +/-3 for width <=1000
+/-4 for width >1000
Length (mm) 600 — 3200 +/-3 for width <=1000
+/-4 for width 1000 - 2000
+/-5 for width > 2000 - 3000
+/-7 for width >3000
Mechanical properties
UTS (mpa) %E (min)
Alloy (AA) Temper (50mm gauge length)
Min Max
0.5 — 0.8 mm 0.81 — 1.3 mm 1.31 — 2.6 mm 2.61 — 5.99 mm
1050 O 55 95 22 25 29 30
1050 H14 95 125 4 5 6 6
1050 H18 125 - 3 3 4 4
1070 O - 95 27 27 29 34
1070 H14 95 120 4 5 6 7
1070 H18 120 - 3 3 4 4
1200,1100 O 70 110 20 25 29 30
1200,1100 H14 105 140 3 4 5 5
1200,1100 H16 125 150 2 3 4 4
1200,1100 H18 140 - 2 2 3 3
3103,3003 O 90 130 20 23 24 24
3103,3003 H14 130 180 3 4 5 5
3103,3003 H16 150 195 2 3 4 4
3103,3003 H18 170 - 2 2 3 3
3105 O 95 145 14 14 15 16
3105 H14 150 200 4 4 5 5
3105 H16 175 215 2 2 3 4
3105 H18 195 - 1 1 1 2
8011 O 85 120 20 23 25 30
8011 H14 125 160 3 4 5 5
8011 H16 150 180 2 3 4 4
8011 H18 175 - 2 2 3 3
Chemical composition
Alloy (%) AA 1050 AA 1070 AA 1100 AA 1200 AA 3003 AA 3103 AA 3105 AA 8011
Fe 0.40 0.25 0.95 1.00 0.70 0.70 0.70 0.60 — 1.00
Si 0.25 0.20 (Fe + Si) (Fe + Si) 0.60 0.50 0.60 0.50 — 0.90
Mg 0.05 0.03 - - - 0.30 0.20 — 0.80 0.05
Mn 0.05 0.03 0.05 0.05 1.00 — 1.50 0.90 — 1.50 0.30 — 0.80 0.20
Cu 0.05 0.04 0.05 — 0.20 0.05 0.05 — 0.20 0.10 0.30 0.10
Zn 0.05 0.04 0.10 0.10 0.10 0.20 0.25 0.20
Ti 0.03 0.03 - 0.05 0.1(Ti + Zn) 0.1(Ti + Zn) 0.10 0.08
Cr - - - - 0.10 0.10 0.05
Each (Others) 0.03 0.03 0.05 0.05 0.05 0.05 0.05 0.05
Total (Others) - - 0.15 0.125 0.15 0.15 0.15 0.15
Al 99.50 99.70 99 99 Remainder Remainder Remainder Remainder
Single number indicates maximum content
Mechanical properties
UTS (mpa) %E (min)
Alloy (AA) Temper
Min Max (50mm gauge length)
Chemical composition
Alloy (%) AA 3004 AA 5005 AA 5052 AA 5251
Fe 0.70 0.70 0.40 0.50
Si 0.30 0.30 0.25 0.40
Mg 0.80 — 1.30 0.50 — 1.10 2.20 — 2.80 1.80 — 2.40
Mn 1.00 — 1.50 0.20 0.10 0.10 — 0.50
Cu 0.25 0.2 0.10 0.15
Zn 0.25 0.25 0.10 0.15
Ti - - - 0.15
Cr - 0.10 0.15 — 0.35 0.15
Each (Others) 0.05 0.05 0.05 0.05
Total (Others) 0.15 0.15 0.15 0.15
Al Remainder Remainder Remainder Remainder
Single number indicates maximum content.