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8g8528 Kodak Medical X Ray Processor 2000 Service Manual
8g8528 Kodak Medical X Ray Processor 2000 Service Manual
Service Manual
Contents
To Order Parts or for Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Through-the-wall-mounting film infeed - Machine in light room . . . . . . . . . . . . . . . . . . . . . . 4
Existing wall breakthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Through-the-wall-mounting film output - Film output to the light room . . . . . . . . . . . . . . . . . 5
Film exit through the wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dryer rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Machine cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Algae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Excessive algae growth in water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
The mains switch is “on,” but there is no function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
No display, but the circulation pumps are running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Machine does not start automatically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Machine does not stop automatically; the motor and fan run continuously . . . . . . . . . . . 7
The drive motor does not run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The display shows error message “E2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Baths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
No circulation in the developer or fixer baths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The developer bath temperature is not reached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The developer bath temperature is higher than the set temperature, the display
shows two crossbars, the developer temperature button blinks . . . . . . . . . . . . . . . . . . . 8
The developer bath temperature too high or too low (display shows values
of 20 °C or 42 °C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The calibration of the bath temperature / actual bath temperature is different from
the displayed value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Calibration process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Film defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Films will not dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The film does not transport correctly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Scratches, pressure marks, dirt on the film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Replenishment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The replenishment pump does not work or works insufficiently . . . . . . . . . . . . . . . . . . . . 9
Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The display shows error message “E4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The dryer ventilation does not function, no water inflow when water cock opened . . . . . 9
The dryer ventilation is too weak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
The dryer temperature cannot be reached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
The dryer temperature display exceeds the set value . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dryer temperature cannot be reached or is too high (display shows values
approximately 30 °C and 75 °C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rinsing water does not flow, ventilation runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Water tank overflows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wires and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Standard roller racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ii
The information contained herein is based on the experience and knowledge relating to the subject matter gained by
Carestream Health, Inc. prior to publication.
No patent license is granted by this information.
Carestream Health, Inc. reserves the right to change this information without notice, and makes no warranty, express or
implied, with respect to this information. Carestream Health shall not be liable for any loss or damage, including
consequential or special damages, resulting from any use of this information, even if loss or damage is caused by
Carestream Health’s negligence or other fault.
1
2
Dimensions
Dimensions
Depending on the model type, the MXP-2000 has either an open stand or a closed cabinet.
Transport
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Installation Data
Installation Data
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Installation Data
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Installation Data
1 Mains 220 - 240 V, 16 A; Cu wire-Kabel 3 x 1.5 mm2; Ground-Leakage-Switch 25 A / 30 mA; power consumption
2.2 kW.
2a Power switch 16 A; 140 cm above floor.
2b Machine connection: Socket incl. earth 60 cm above floor.
3a Water connection: Water consumption 1.9 L/min; water temperature may not be below 5 °C.
3b Water stopcock 3/4 in. washing machine connection.
4 Ventilation of darkroom is necessary.
5 Drainage hose, diameter 50 mm, acid resistant; odor preventor with connection for 10 mm hose.
6 Drainage for developer; hose connection 10 mm. Suitable collection bins must be provided. Local water board
regulations have to be complied with.
7 Drainage for fixer; hose connection 10 mm. Suitable collection bins must be provided. Local water board regulations
have to be complied with.
8 Sink with hot/cold water and a flexible hose; inner dimensions: 60x40x30 cm deep; material: ceramics, stainless steel,
plastic.
9 The replenishment containers can be placed under the processor or can be installed externally.
10 Wall breakthrough for film exit through the wall infeed (page 4): The processor is installed outside the darkroom; the
film exits into a light room. For the “through-the-wall mounting infeed” alteration, assembly kit no. 1280-0-0000 is
necessary.
11 Wall breakthrough for film exit through the wall output (page 5): The processor is installed inside the darkroom; the
film exits through the wall to a light room. For the “through-the-wall mounting film output” alteration, assembly kit no.
1281-0-0000 is necessary.
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Troubleshooting
Troubleshooting
1 Algae
1.1 Excessive algae growth in water tank
Algae growth inside the water tank is not only annoying, it causes increased cleaning work and leaves residue on the films.
When algae growth increases, countermeasures are necessary:
• When work has been completed at the end of the day, drain the water out of the machine.
• Clean the dryer water rack regularly. Use a soft sponge and soap to remove residue from the rollers.
• Install a particle filter system in the fresh water supply for the processor.
• If no other solutions can be found, then the use of anti-algae-agents can be a great improvement (automatic
dispensers work the best). However, cleaning agents containing chlorine may corrode the rubber rollers and high-
grade steel in the tank area (check before use).
2 General
2.1 The mains switch is “ on,” but there is no function
• Ensure that the electrical socket has a power supply.
Use only the original manufacturer’s replacement fuses. These fuses are optim ized for use under
existing conditions.
• While the power switch is on, check the following component: Voltage on contact of main switch. If there is no voltage,
replace the respective component.
3 Drive
3.1 Machine does not start automatically
• When the machine is switched on, place a film in the infeed until it reaches the pull-in rollers. If necessary, move the
film sideways to activate the light barrier. If the display shows two bars with decimal points, then the light barrier is in
order.
Check each of the four eyes on the light barrier. Each eye must start the machine. If they do not, then replace the light
barrier. Check the connection of the light barrier. If there is no reaction on the display, then replace the light barrier.
Eventually the control unit has be changed.
• The display shows “E1”: The cover switch is not actuated by the latch on the cover. The cover switch has no current
passage when activated. Replace the cover switch.
• The developer temperature button is flashing: see “The developer bath temperature is not reached” on page 8.
3.2 Machine does not stop automatically; the motor and fan run continuously
• The display is flashing: Control is in the manual mode. Switch back to automatic mode (see the Operator Manual).
• The display continuously shows two bars with decimal points: The light sensors on the light barrier are dirty or the
light barrier is defective. Clean with a soft cloth. If necessary, remove the light barrier to clean it. If the switches are
defective, the machine can still be used in the manual mode (see the Operator Manual).
• The PCB is possibly faulty. Replace it.
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Troubleshooting
4 Baths
4.1 No circulation in the developer or fixer baths
• The circulation pump runs but no circulation can be registered. There is an air lock in the heating and circulation
system. Ventilate the system (see the Operator Manual).
• There are particles in the pump chamber. Drain the bath before opening the pump. The pump chamber can be easily
opened by removing the four screws. After cleaning, close the pump chamber and ensure that the seal is correctly re-
inserted and not damaged.
• The pump does not run. Check the voltage on the connections X3 and X4 of the power PCB. If no voltage can be
registered, see “The mains switch is “on,” but there is no function” on page 7. If voltage can be registered, replace the
pump.
• No circulation:
1) The circulation pump has no current or is defective.
2) There is air in the circulation system.
• Check the temperature safety switch on the heat-exchanger. For
temperatures up to 90 °C, the temperature limiter must have current passage.
• Check the heating element: Current flow resistance should read
approximately 66 Ω.
• Check the temperature sensor: Voltage at X25 on the control unit between
pin 3 (green) and pin 2 (brown). The value should read 0.32 V at a
temperature of 32 °C.
• Increase the temperature and check the current on the control unit of clip X13.
The voltage should be between the mains and 60 Volts. If it does not, then
replace the electronics.
4.3 The developer bath temperature is higher than the set temperature, the display shows two crossbars, the
developer temperature button blinks
• See above
• Check the current on power PCB at clip X13. There may be no current. If current is registered, replace the
electronics.
4.4 The developer bath temperature too high o r too lo w (display shows values of 20 °C or 42 °C)
• Check the temperature sensor. The sensor is either not connected or defective.
4.5 The calibration of the bath temperature / actual bath temperature is different from the displayed value
• The differences between the displayed temperature and the measured value in the developer bath can be adjusted.
An adjustment may be necessary; for example, after replacing the bath temperature sensor. A calibration has to be
done if the difference is higher than +/- 0.5 °C. The adjustment range is +/- 2 °C.
8
Troubleshooting
Calibration process
1. Switch the processor off. While pressing the developer temperature button, switch the processor on. The display will
show the developer bath temperature as measured by the sensor.
2. Measure the actual temperature inside the developer bath using a calibrated thermometer.
3. At first, adjust the displayed value in 1 degree increments using the arrow buttons. To adjust the decimal, hold
developer temperature button down and press the up or down arrow button.
4. Switch the machine off again.
5 Film defects
5.1 Films will not dry
• Hot air comes out of the air channel, but the film is still not dried to satisfaction. Check the chemicals and film type. If
this leads to no solution, then the transport speed of the machine can be reduced (see the Operator Manual).
• The replenishment pump sucks air in. Check the hoses and connections.
• Check the eccentric position. The capacity is approximately 710 ml/min
(850 ml/min with 60 Hz power mains) at setting to 100%. The minimum
setting must not be below 50%.
• Activate replenishment (in manual mode) and while on, check the voltage of
connection X6 (DEV) and X7 (FIX) on the power PCB. If no voltage can be
registered, replace the power PCB.
7 Dryer
7.1 The display shows error message “ E4”
The following parts should be checked and if faulty be replaced:
• Power PCB (in standby, no voltage at X12)
• Temperature sensor (see “The dryer temperature display exceeds the set value” on page 10)
• Dryer fan (see “The dryer ventilation does not function, no water inflow when water cock opened” on page 9 and see
“The dryer ventilation is too weak” on page 10)
• Dryer heating element
7.2 The dryer ventilation does not function, no water inflow when water cock opened
• Start the machine in manual mode (see the Operator Manual). Check the current on X9 and X10 connections on the
power PCB. If no voltage can be registered, replace the power PCB. Otherwise, the ventilation has been connected
wrong or is defective.
9
Troubleshooting
7.6 Dryer temperature cannot be reached or is too high (display shows values approximately 30 °C and 75 °C)
• Check the temperature sensor. The sensor is either not connected or is defective.
8 Water
8.1 Rinsing water does not flow, ventilation runs
• The water pressure in the water system is too low: The minimum pressure is 2 bar (29 psi).
• The valve activates, but there is no flow passage: The filter at the inflow is blocked.
• Check the solenoid valve.
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Spare Parts
Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Electrical Diagrams
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Electrical Diagrams
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Electrical Diagrams
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Important: For machine type COMPACT 2 Jumper no. X7 should be placed in pos. 2-3.
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Electrical Diagrams
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The Kodak trademark and trade dress are used under license from Kodak.
8G8528