INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1800 CUSTOMER PART #: 89697000 MODEL NO.: DB4629-6309
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 74DTG AGCO EDITION NO.: 3
APPLICATION: 170 kW GEN-SET DATED: 11/20/2017
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION... 2.002" ± .0015"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (50.85 mm ± 0.04 mm)
2. CALIBRATING INJECTORS...P/N 37392 (LOW DEAD VOLUME) MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET 3. 0 RPM (WOT):
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER S.B.
(34 ± 3 kPa) AT PUMP INLET. 97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH
4. ELECTRONIC ADVANCE INDICATOR: 39938 5 -½ +1 TURNS ON CONTROL ROD GUIDE.
b. TURN SPEED DROOP ADJUSTING CAP IN 7 TURNS FROM
PUMP INSTALLATION: IT-105 MINIMUM DROOP POSITION.
ROTATION-C-* THROTTLE-L-SIDE** c. BACK-OUT HIGH IDLE SCREW.
NAME PLATE-L-SIDE** TIMING MARK 284.5° d. ADJUST SPEED ADVANCE PLUG TO PLACE END OF PLUG FLUSH
#1 CYL. -11-O'CLOCK** WITH END OF LLA PISTON
E.S.0. (12V E.T.R.) 4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 5. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
PUMP OPERATING SPEED...HALF...ENGINE SPEED RETORQUE CAP TO 200-225 LBS/IN.
MECHANICALLY TIMED TO CAM (S.B. 177) 6. 400 RPM (WOT):
a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) (60 kPa)
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO 7. 1800 RPM (WOT):
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. a. SET TRANSFER PUMP PRESSURE 91-93 PSI,
2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION (CCW (627-641 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
DIRECTION) TURN SPEED DROOP CAP IN 7 FULL TURNS b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
CLOCKWISE. PUMP PRESSURE.
3. 1925 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
OBTAIN 10-20 mm³/STROKE. 8. 1800 RPM (WOT): CHECK ADVANCE FOR 0 °. IF NECESSARY ADJUST
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) ADVANCE ADJUSTING SCREW FOR 0 °.
9. 1800 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
THROTTLE 158-159 mm³/STROKE.
RPM POSITION mm³/STROKE ADVANCE 10. 1800 RPM (ADJ. 60 mm³/STROKE): SET LIGHT LOAD ADVANCE
a. 1975 WOT 5 MAX. 8.0°-9.0° TRIMMER SCREW FOR 3.8 °.
b. 1925 WOT 10-20 --- 11. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
c. 1800 WOT* 4 MAX. --- 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
d. 1800 ADJ. 58-62 2.8°-4.8° RETORQUE CAP TO 200-225 LBS/IN.
e. 1800 WOT 156.5-160.5 0° 12. 1925 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 10-20
f. 400 WOT* 4 MAX. --- mm³/STROKE.
g. 150 WOT 73 MIN. --- 13. TURN L.I. SCREW IN UNTIL THE SCREW JUST CONTACTS THE
THROTTLE BOSS WITH THE THROTTLE IN THE WOT POSITION.
* E.S.O. DE-ENERGIZED LOCK L.I. SCREW NUT.
14. CHECK POINTS:
THROTTLE T.P.
RPM POSITION mm³/STROKE ADVANCE PRESSURE
a. 1975 WOT 5 MAX. 8.0°-9.0° ---
b. 1925 WOT 10-20 --- ---
c. 1800 WOT* 4 MAX. --- ---
d. 1800 ADJ. 59-61 3.3°-4.3° ---
e. 1800 WOT 158-159 0° 91-93
f. 400 WOT* 4 MAX. --- ---
g. 150 WOT 75 MIN. --- 10 MIN.**
* E.S.O. DE-ENERGIZED ** (69 kPa) *** (579-593 kPa)
15. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
c. SEAL FASTENERS PER S.B. 134R.

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Note:

Note:

Note: REFERENCE S.B. 444

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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 38459 REFERENCE S.B.336

Note:

Note:
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Note:

FOR SERVICE USE ONLY

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