TEXCAL MAHATO EP FZCO

TECHNICAL BACKGROUND

PRODUCTION FACILITIES CLUSTER 2

KABUPATEN KAMPAR RIAU

INDONESIA

2022
 TABLE OF CONTENT

1. PENDAHULUAN .................................................. ERROR! BOOKMARK NOT DEFINED.

2. DESKRIPSI PROSES ............................................................................................................... 4
3. LIST PERALATAN ................................................................................................................. 6
4. PERHITUNGAN KAPASITAS TANGKI............... ERROR! BOOKMARK NOT DEFINED.
5. PERHITUNGAN KAPASITAS DIESEL ENGINE GENERATOR ........................................... 7
6. EQUIPMENT DATASHEET.................................................................................................... 9
6.1. FLOWLINE WELL TO PRODUCTION FACILITIES ......................................................... 9
6.2. HEADER MANIFOLD ........................................................................................................ 9
6.3. STORAGE TANK ................................................................................................................ 9
6.4. TRANSFER PUMP .............................................................................................................. 9
6.5. SUMP PUMP ....................................................................................................................... 9
6.6. DIESEL ENGINE GENERATOR FOR ESP ......................................................................... 9
6.7. DIESEL ENGINE GENERATOR FOR PRODUCTION FACILITIES & UTILITIES .......... 9
6.8. DIESEL FIRE PUMP ......................................................................................................... 10
6.9. JOCKEY FIRE PUMP ELECTRIC PUMP ......................................................................... 10
6.10. LIGHTING & LIGHTNING ARRESTOR .......................................................................... 10
6.11. PIPING SYSTEM............................................................................................................... 10
6.12. CIVIL WORKS .................................................................................................................. 10
1. BACKGROUND
Texcal Mahato EP FZCO is a SKK Migas Cooperation Contract Contractor (KKKS) for
the Mahato Block Working Area. The Mahato Block is located in Riau and North
Sumatra Provinces covering an area of 5,636.39 km2. The Mahato Block working area
was obtained from the Joint Study with an effective date of July 20, 2012. Currently we
have received approval pod-1 PB field located in Petapahan area, Kampar Regency, Riau.
Referring to the Minutes of the Final Discussion Meeting of the PB Field OPL for the
Mahato Block Working Area on April 6, 2022, 13, 24, 25 and 27 May 2022 regarding
the proposed PB Field Development Optimization, the Mahato Block by developing to
produce additional oil reserves of 7.51 MMSTB, an additional 15 wells will be added,
consisting of 13 Production wells and 2 injection wells, with the following details:
No Sumur Date Cluster

1 PB-09 Maret 2022 Cluster 1

2 PB-18 Mei 2022 Cluster 1
3 PB-11 Agustus 2022 Cluster 1
4 PB-17 Oktober 2022 Cluster 1
5 PB-10 Agustus 2023 Cluster 1
6 PB-21 Desember 2022 Cluster 1
7 PB-19 Januari 2023 Cluster 1
8 PB-20 Februari 2023 Cluster 1
9 PB-16 inj Maret 2023 Cluster 1
10 PB-22 Mei 2023 Cluster 2
11 PB-23 Juni 2023 Cluster 2
12 PB-12 Juli 2023 Cluster 2
13 PB-13 Agustus 2023 Cluster 2
14 PB-14 September 2023 Cluster 2
15 PB-15 inj Oktober 2023 Cluster 2

There will be 5 (five) PB production wells and 1 (one) PB injection well at the PB Mahato
Cluster 2 Location, with the Forecast Liquid Rate as follows:

2500 4,5E+07

4,0E+07

2000
3,5E+07

3,0E+07
Cumulative Liquid (bbl)
Liquid Rate (bbl/day)

1500

2,5E+07

2,0E+07

1000

1,5E+07

1,0E+07
500

5,0E+06

0 0,0E+00
2020 2022 2024 2026 2028 2030 2032 2034 2036 2038 2040 2042
Year

1.1 Forecast Liquid Rate Cluster 2

 3000 4,5E+07

4,0E+07

2500

3,5E+07

2000 3,0E+07

Cumulative Oil (bbl)

Oil Rate (bbl/day)

2,5E+07

1500

2,0E+07

1000 1,5E+07

1,0E+07

500

5,0E+06

0 0,0E+00
2020 2022 2024 2026 2028 2030 2032 2034 2036 2038 2040 2042
Year

1.2 Forecast Oil Rate Cluster 2

2. PROCESS DESCRIPTION
Production Facilities Cluster 2 is a gathering station that will receive additional gross
production from PB-12, PB-13, PB-14, PB-22, and PB-23. The oil and produced water
produced will be flowed through a flowline that will be equipped with a connection to a
multiphase flowmeter which will be used to measure the gross flowrate alternately on
each flowline.

In Production Facilities Cluster 2, gross flowrate testing of each well will be carried out
by calculating the fluid receipts from the Test Tank. Gross fluids will be stored in a
Storage Tank before being shipped to PB Mahato Cluster 1 using a 6" pipe along 2 km
for further separation process.

In line with the plan to add production wells in Cluster 2 and the construction of
Production Facilities, a power plant is needed that can meet the needs of electrical power
as a result of the addition of active production wells in Cluster 2. The Power Plant to be
built has a capacity of 1.5 MW consisting of 5 (five) units of 250 Kva Diesel Engine
Generator (DEG) and 2 (two) units of GEG 125 Kva.

The processing scheme and supporting facilities at the PB Mahato Cluster 2 Location are
as follows:
 FIRE WATER SYSTEM

PRODUCTION MANIFOLD
MAIN EQUIPMENT PB CLUSTER 2

TEST MANIFOLD
PB CLUSTER 2

Venting
PB

22
Production Tank
T-08/9/10
500 bbl

PB

23

Production Tank
T-06/07
PB
500 bbl

12
TRANSFER PUMP
P-02

PIPELINE 6" 2500 m TO PB CLUSTER 1

PB
Production Tank
T-04/05
13
500 bbl

PB TRANSFER PUMP
P-01
14

Test Tank
T-01/02/03
500 bbl

Emergency Oil Pit

M M M M M M M
G-01 G-02 G-03 G-04 G-05 G-06 G-07

Diesel Diesel Diesel

Tank Tank Tank
DT-01 DT-02 DT-03

ELECTRICAL SYSTEM ELECTRICAL SYSTEM

FOR ESP PB CLUSTER 2 FOR PB CLUSTER 1

20 FT 20 FT 20 FT 20 FT
PORTACAMP 1 PORTACAMP 2 PORTACAMP 3 PORTACAMP 4

BEDROOM OFFICE BATHROOM MUSHOLA

3. LIST EQUIPMENT
Main Equipment :

No Description Remarks
1 Flowline 3” #300 from PB 22 to Manifold PB Cluster 2 Permanent Facility
2 Flowline 3” #300 from PB 23 to Manifold PB Cluster 2 Permanent Facility
3 Flowline 3” #300 from PB 12 to Manifold PB Cluster 2 Permanent Facility
4 Flowline 3” #300 from PB 13 to Manifold PB Cluster 2 Permanent Facility
5 Flowline 3” #300 from PB 14 to Manifold PB Cluster 2 Permanent Facility
6 Test Manifold 3” #300 complete with Future Connection Permanent Facility
7 Production Manifold 6” #300 complete with Future Connection Permanent Facility
8 Test Tank T-01 500 Bbl Rental Facility to purchase
9 Test Tank T-02 500 Bbl Rental Facility to purchase
10 Test Tank T-03 500 Bbl Rental Facility to purchase
11 Production Tank T-04 500 Bbl Rental Facility to purchase
12 Production Tank T-05 500 Bbl Rental Facility to purchase
13 Production Tank T-06 500 Bbl Rental Facility to purchase
14 Production Tank T-07 500 Bbl Rental Facility to purchase
15 Production Tank T-08 500 Bbl Rental Facility to purchase
16 Production Tank T-09 500 Bbl Rental Facility to purchase
17 Production Tank T-10 500 Bbl Rental Facility to purchase
18 Piping Installation Inlet-Outlet Tank ; Venting Tank; suction Permanent Facility
Transfer Pump
19 Transfer Pump P-01 & P-02 Permanent Facility
20 Sump Pump P-03 Rental Facility to purchase
21 Emergency Pit Permanent Facility

Utility :

No Description Remarks
Fire Water System
1 Fire Water Pond Permanent Facility
2 Diesel Fire Water Pump 01 Rental Facility to purchase
3 Diesel Fire Water Pump 02 Rental Facility to purchase
4 Diesel Jockey Pump Rental Facility to purchase
5 Fire Water Ring & Hydrant Pillar Permanent Facility
6 Shelter Permanent Facility
Portacamp
1 Portacamp 20 Ft Bed Room Rental Facility to purchase
2 Portacamp 20 ft Office Rental Facility to purchase
3 Portacamp 20 ft Bathroom Rental Facility to purchase
4 Portacamp 20 ft Mushola Rental Facility to purchase
5 Air Utilitas ( Pompa , Tangki, Water Treatment)
6 Shelter 100m2

Electrical Equipment :

No Description Remarks
Electrical For ESP
1 Genset 250 Kva G-01 Rental Facility
2 Genset 250 Kva G-02 Rental Facility
3 Genset 250 Kva G-03 Rental Facility
 4 Genset 250 Kva G-04 Rental Facility
5 Genset 250 Kva G-05 Rental Facility
6 Electrical Panel (Syncronize Panel ) Rental Facility
7 Diesel Tank DT-01 20 KL Rental Facility to purchase
8 Diesel Tank DT-02 20 KL Rental Facility to purchase
9 Shelter Electrical
Electrical For Production Facilites
1 Genset 125 Kva G-06 Rental Facility
2 Genset 125 Kva G-07 Rental Facility
3 Electrical Panel (Syncronize Panel ) Rental Facility
4 Diesel Tank DT-03 20 KL Rental Facility to purchase
5 Shelter Electrical

Diesel Engine Generator will use the rental scheme on an ongoing basis.

4. CALCULATION OF TANK CAPACITY

The capacity of the storage tank is determined after calculating the ideal storage time
requirement by taking into account events that the potential cannot be delivered oil so
that the oil produced by the production well can still be accommodated.

The Force Major leaking handling event in anticipation of the inability to ship oil from
PB Mahato Cluster 2 to PB Mahato Cluster 1 was caused by a pipe leak. In PB Mahato
Cluster 2, gross delivery will be carried out so that it does not require settling time.
The calculation of storage time requirements is as follows:

Production Facilities Cluster 2

Residence Time Calculation
Settling Time 0 day
Force Major 1,000 day
Crude Oil Pump Trouble 1,000 day
Leaking handling 0
Safety design 10%
Target residence time 2,200 day
Tank Capacity Required
Rate basis 2105,0440 BLPD
Total working tank capacity needed 4631 bbl
Additional working tank capacity needed 4631 bbl

The minimum requirement for a storage tank is 4631 bbl ~ 5000 bbl.
5. CALCULATION OF DIESEL ENGINE GENERATOR
There is a need for a Diesel Engine Generator as a power source for ESP. The load list
calculation for ESP Pump is as follows:
 ELECTRICAL LOAD CALCULATION AND GENSET SIZING

PROJECT : Early Production Facility REV. NO. : 0

COMPANY : PT. Texcal Mahato EP Limited BY : MFA

LOCATION : Kabupaten Kampar, Riau System Voltage 480 Volt CHKD : AMN
DOC. NO. :- APPVD : IB

1. Continuous Load = Load that operated continuously during normal operation

2. Intermittent Load = Load that does not operate continuously but comes ON and OFF during normal operation
3. Standby Load = Load that does not operate during normal operation
4. Maximum Load Demand = 1.0 A + 0.5 B + 0.1 C
Where A = Continuous Load
B = Intermittent Load
C = Standby Load

Load Consumed Load

Rating
Voltage Absorb. FLC Load Power
Motor Others
Tag No. Load Description Load Circuit Load (Volt) Load (A) Factor Eff. Factor Continuous Intermittent Stand-by Remarks
Type Type Type Status (KW)
(HP) (KW) (KVA)
(M/F) (C/I/S) kW kVAR kW kVAR kW kVAR

ESP Pump M C 380 140.00 140.00 289.01 0.80 1 0.80 152.17 114.13
Auxilary M C 380 1.00 1.00 2.06 0.80 1 0.80 1.09 0.82

Notes: M = Motor Starter; F = Feeder; DOL = Direct On Line; SD = Star-Delta; SS = Soft Starter Total 153.26 114.95 0.00 0.00 0.00 0.00
C = Continuous; I = Intermittent; S = Stand-by; FLC = Full Load Current kVA 191.58 0.00 0.00

Peak Load Demand = 1A + 0.5 B + 0.1 C

Where : A = Total Continuous Load Total Continuous Load = 153.26 kW 114.95 kVAR 191.58 kVA
B = Total Intermittent Load Total Intermittent Load = 0.00 kW 0.00 kVAR 0.00 kVA
C= Total Standby Load Total Standby Load = 0.00 kW 0.00 kVAR 0.00 kVA

Peak Load Demand = 153.26 kW 114.95 kVAR 191.58 kVA 230.43 Ampere

Selected Engine Power = 250.00 kVa Working Load 77%

The peak load demand for the main motor is at 191.58 kVa, and will be used The 250 kVa
generator will work at a load of 77%.

The needs of Diesel Engine Generators as a power source for Production Facilities and
Utilities are as follows:

ELECTRICAL LOAD CALCULATION AND GENSET SIZING

PROJECT : Early Production Facility REV. NO. : 0

COMPANY : PT. Texcal Mahato EP Limited BY : MFA

LOCATION : Kabupaten Kampar, Riau System Voltage 380 Volt CHKD : AMN
DOC. NO. :- APPVD : IB

1. Continuous Load = Load that operated continuously during normal operation

2. Intermittent Load = Load that does not operate continuously but comes ON and OFF during normal operation
3. Standby Load = Load that does not operate during normal operation
4. Maximum Load Demand = 1.0 A + 0.5 B + 0.1 C
Where A = Continuous Load
B = Intermittent Load
C = Standby Load

Load Consumed Load

Rating
Voltage Absorb. FLC Load Power
Motor Others
Tag No. Load Description Load Circuit Load (Volt) Load (A) Factor Eff. Factor Continuous Intermittent Stand-by Remarks
Type Type Type Status (KW)
(HP) (KW) (KVA)
(M/F) (C/I/S) kW kVAR kW kVAR kW kVAR

Jockey Fire Water Pump M I 380 10,00 10,00 25,32 1,00 0,80 0,75 12,50 11,02
Transfer Pump P-01 M C 380 45,00 45,00 113,95 1,00 0,80 0,75 56,25 49,61
Transfer Pump P-02 M S 380 45,00 45,00 113,95 1,00 0,80 0,75 56,25 49,61
Sump Pump P-03 M I 380 5,00 5,00 12,66 1,00 0,80 0,75 6,25 5,51
Lighting & Utilities M I 380 5,00 5,00 12,66 1,00 0,80 0,75 6,25 5,51

Notes: M = Motor Starter; F = Feeder; DOL = Direct On Line; SD = Star-Delta; SS = Soft Starter Total 56,25 49,61 25,00 22,05 56,25 49,61
C = Continuous; I = Intermittent; S = Stand-by; FLC = Full Load Current kVA 75,00 33,33 75,00

Peak Load Demand = 1A + 0,5 B + 0,1 C

Where : A = Total Continuous Load Total Continuous Load = 56,25 kW 49,61 kVAR 75,00 kVA
B = Total Intermittent Load Total Intermittent Load = 25,00 kW 22,05 kVAR 33,33 kVA
C= Total Standby Load Total Standby Load = 56,25 kW 49,61 kVAR 75,00 kVA

Peak Load Demand = 74,38 kW 65,59 kVAR 99,17 kVA 150,67 Ampere

Selected Engine Power = 125,00 kVa Working Load 79%

The peak load demand for the main motor is at 99.17 kVa, and the 125 kVa generator will
work at a load of 79 %.
6. EQUIPMENT DATASHEET
6.1. Flowline Well to Production Facilities
Qty : 5 Production Wells
Size : 3” sch. 40
Flange Rating : #300
Configuration : Underground & Aboveground
6.2. Header Manifold
Test Manifold : 3” sch. 40 for 5 Wells + Future Valve Connection + PG & TG
Production Manifold : 6” sch.40 for 5 Wells + Future Valve Connection + PG & TG
6.3. Storage Tank
Quantity : 10 ( Ten ) Units
Type : Square Tank
Capacity : Min. 500 BBL
Heating : Steam Heating by using heating coil
Instrument : Level Gauge, Temperature Gauge, Flame Arresster
Tank Table : Tank table certification by 3rd Party
6.4. Transfer Pump
Quantity : 2 (two) unit
Type : Centrifugal Horizontal Pump , mechanical seal
Capacity : Min 5000 BPD
Temperature : 200 deg.F (Design)
Flange discharge : Class #150
Flange suction : Class #150
6.5. Sump Pump
Quantity : 2 (two) unit
Type : Centrifugal Pump
Capacity : Min 1000 BPD
Temperature : 200 deg.F (Design)
Flange discharge : Class #150
Flange suction : Class #150

6.6. Diesel Engine Generator for ESP

Quantity : 5 (five) unit
Type : Close Type
Capacity : 250 Kva (min)
Generator : 380 V / 50 Hz
Flange discharge : Syncronize panel & electrical distribution panel

6.7. Diesel Engine Generator for Production Facilities & Utilities

Quantity : 2 (two) unit
Type : Close Type
Capacity : 125 Kva (min)
Generator : 380 V / 50 Hz
Flange discharge : Syncronize panel & electrical distribution panel
 6.8. Diesel Fire Pump
Quantity : 2 (two) unit
Type : Centrifugal Pump Vertical, water pond source
Capacity : Min 500 GPM
Daily Tank : Min 1000 Liter ( 4 hours operation)
Flange discharge : Class #150
Flange suction : Class #150

6.9. Jockey Fire Pump Electric Pump

Quantity : 1 (one) unit
Type : Centrifugal Pump Vertical, water pond source
Capacity : Min 50 GPM
Flange discharge : Class #150
Flange suction : Class #150

6.10. Lighting & lightning arrestor

6.11. Piping System
Piping Work:
- All required piping material for integrated in plant piping system.
Requirement of piping material and specification is listed below:
- Material for pipe shall meet requirement ANSI B31.8; B 31.3; B 31.4
- Pipe diameter and schedule based on COMPANY requirement
- API 5 L Grade B, Seamless, BE (bevel end)
- Material supply c/w mill certificate

6.12. Civil Works

Storage Tank : Concete foundation

Utility : Concrete foundation and shelter for transfer pump
: Concrete foundation and shelter for Fire Water Pump & Jockey Pump
: Build Fire Water Pond ( using HDPE )
: Concrete foundation and shelter for Diesel Engine Generator for ESP &
Syncronize Panel
: Concrete foundation and shelter for Diesel Engine Generator for
Production Facilities & Syncronize Panel
: Concrete foundation and shelter for Metering
: Build Oil Catcher, foundation & shelter for sump pump
Portacamp : Portacamp 20 ft Bed Room ( 1 EA)
: Portacamp 20 ft Office
: Portacamp 20 ft Bathroom
: Portacamp 20 ft Mushola