1 Reference Document:

Document to be submitted
a. Data sheet & Calculation P R
b. Fabrication Procedure P R
c. Shop Inspection and Test Plan (ITP) P R
d. Factory Acceptance Test (FAT) Procedure P R
e. Certificate of Compliance (COC) & Certificate of Origin (COO) P R
f. Submit Type test Report (Certificate) P R
g. SKT EBTKE P R

2 Fabrication of inspection
a. Material Verification
- Visual Check Material M R/SW
- Mill Certificate (core wire, armoured, insulation, water blocking, etc.) P R
- Cable Tin Coated (if specified) P R
b. Galvanized (if any) P R
c. Cable Marking P R

3 Inspection Tools
Callibration Certificate for Testing Equipment at shop P R

4 Inspection & Test

a. FAT (Factory Acceptance Testing) accordance with IEC 60840 Standard,
including but not limited to:
- Preparation
- Quality of material P R
- Quantity of material P R
- Testing
Test On Cable Component:
- Measurement on thickness insulation, Insulation on concentricity,
M W
insulation purity
- Measurement of moisture content in extrude insulation and screens M W
- Hot Set test for XLPE insulation M W
- Srinkage test M W
- Measurement of resistivity of semiconducting screen M W
- Mesurement of screen protrution M W
- Test of determaning the mechanical properties of the insulation before
M W
and after Ageing
- Impact test on metallic sheet M W
- Water penetration test M W
Routine test: M W
- Dimension and Construction Test M W
- Conductor Resistance Test M W
- High Voltage Test M W
- Insulation Resistance Test M W
- Partial Discharge test M W
- Dielectric Loss angle M W
- Oversheath Voltage Withstand test M W
Type test:
Type testing will be in full according with IEC 60840 (in Specified) M W

b. XLPE CableType Test accordance with IECStandard (IEC 60060, IEC 60270,
IEC 60331, IEC 60332, IEC 60502, IEC 60811) , including but not limited to:

- Testing

- Bending test followed by partial discharge test M W

- DDF measurement as a function of voltage M W
- DDF measurement at elevated temperature M W
- Heat cycling test followed by partial discharge test M W
 - Impulse withstand test followed by a high voltage test M W
- High voltage ac test for 4 hours M W

c. Sample test
- Conductor screen volume resistivity of extruded screen, thickness of
extruded layer, projection or irregularities at conductor screen/ insulation M W
interface.

- Insulation shrinkage, determination of size of voids, size of

contaminants, size of discoloured translucents, number of voids, number M W
of contaminants, hot set test.

- Insulation screen volume resistivity, strippability of extruded screen,

M W
adhesion of screen, thickness of extruded layer.

- Collective screen wires diameter, cross-sectional area. M W

- Non-metallic sheath spark test. M W

a. SAT (Site Acceptance Testing) accordance International Standard, including

but not limited to:

- Visual check M W
- Conductor Resistance Test M W
- High Voltage Test M W
- Insulation Resistance Test M W

5 Final Document
a. Manufacturing Data Report (MDR) P R
- Reference Document P R
- Tools Inspection Certificate P R
- Inspection and Test report P R
Notes:
1. Manufacture/vendor should fulfill all requirements mentioned in ITR, for testing and material verification shall be monitored by Manufature. All reports
and certificates including mill certificates shall have English version.
2. Shop Inspection & Test Plan shall be define as inspection requirement below:
M : Monitor. Shop/Field Inspection and/or Test which is performed by the Vendor/Manufactured. Vendor/Manufacture verify acceptance to
the specification, Industry code, and manufacture's requirements. Can be visual, dimensional inspection or test.
R : Review. Review of inspection / Test Record and other Document.
P : Provide, Issue / Provide Document
I : Information. Inspection / Test Record to be submitted only for information
W : Witness. A point, that required to be witnessed by the QC inspector or designated representative, is an activity during Fabrication
where inspection, measurement or testing must take place and documented.
SW : Spot Witness. This activity may perform during Fabrication interim measurements, and/or witness of activity normally take place and
documented, prior to final measurement or inspection being done.
H :
Hold. Hold Point is defined as critical steps in the installation and testing process. Other wise owner issue waiving letter, the project
team cannot proceed to the next work activity until the inspection, measurement, or test has been witnessed and approved by the
attending parties
3. Criticality Rating :
(1) : Full Time Inspection , Every Step of Inspection mentioned at approved vendor's ITP shall be monitoring , witness and reviewed
by REKIND . Resident Inspector will be stayed at workshop during fabrication process.
(2) : Periodic Inspection , at Least 2 times or more inspection shall be arrange during fabrication process until Final inspection (FAT).
(3) : Final Inspection and document review , Inspection will be arrange at final inspection only.