Job Safety Analysis
Main activity : Pump seal/bearing replacement/overhauling
Plant :
JSA Sheet No:
S
Sub Activity
No
Preparing the pump for handover.
1 Ensure no hot work is in progress in
Electrical & Mechanical isolations
2 Draining of pump holdup liquid
3 Blinding of pump suction/discharge
lines and seal flush lines
Date of JSA :
Hazards & Risks
Exposure to HC/Toxic gas Remote and local push buttons of XV
release due to improper
isolation
Injury /Electric Shock
during pump dismantling
due to improper electrical
isolation
Exposure to HC/Toxic
release fue to improper
draining methods
Exposure to HC/Toxic
release due to holdup
material or passing valve
Fire hazard due to holdup Collect holdup oil in trays
material falling on hot lines Use wet blankets over hot surfaces
Fire due to oil soaking
insulation
Control Measures to be implemented
Isolation procedure will be
planned,reviewed and implemented by
FS/FE.
All valves will be tight closed and tagged
should be in stopped condition (if
applicable)
Lock to be provided for suction and disc
XVs (if applicable)
radius of 15m
Electrical isolation to be done from
substation
Electrical isolation tag should be
available with permit
FE shall crosscheck isolation by pressing
start button before commencement of job
LOTO procedure to be followed.
Wherever possible draining/venting wil
be done to closed system/flare.
Completion of draining to be ensured by
checking the level rise in CBD vessels.
Ensure with open drain with help of
personal H2S meter
If hot service allow sufficient time to cool
after isolation
Stay in upwind direction
FE will physically show the correct flange
to be opened
First loosen the flange on the side away
from the body, check for any leakage.
Use LEL/H2S detectors.
If valve seems passing immediately
tighten the flange. Keep arrangement
(tray/bucket) ready for collecting oil
Check seal pot level has been fully
drained
Keep cartridge mask ready for escape
If holdup material is expected to be more
(for gas services) use airline mask
Use full body apron, gloves and mask
Don’t allow oil into insulation
Check that the insulation cladding
faces/ends are not damaged

Pump Coupling guard removal and
4 dismantling due to improper See Sno 1
decoupling
Pump Removal/Opening:
Coupling hub removal
Opening bearing housing and
5
bearing removal
Dismantling seal assembly
Cleaning of seal flush lines
Remove oil soaked insulation after the job
Use certified and right capacity
slings/chains (if required)
Injury due to improper Use spanner tied with strings
tool/lifting methods Protect SBCs nearby during lowering
Do not engage too many persons
Use correct hand tools
Injury during pump
electrical isolation
Use correct tools
Use mandatory PPEs.
Injury to workers
Proper lifting procedure to be followed if
applicable
Use Chemical resistant gloves.
Health hazard due to Wash hands after job
handling oil/grease Dispose all oily rags in accordance with
procedure

Pump Assembling installation,

6 deblinding, warm-up, alignment,
checking & coupling
7 All Sub Activities (1-6)
Done by :
As above All Above control applies
Physical Injury while
Use correct tools. Use mandatory PPEs.
working

Name :_______________________________ Designation: ______________ Sign ___________________

Date:

(Note: JSA Sheet to be done by issuer and requestor of work permit . In case of need, representative from other
discipline should also be involved )