Qap - NRL Rev - 1

NRL EXPANSION PROJECT
MANUFACTURER’S NAME MANUFACTURING QUALITY PLAN PROJECT

AND ADDRESS
QAP NO R/QCD/07 PACKAGE SUPPLY OF VFD PANELS
ITEM: VFD Panel
DANFOSS INDUSTRIES REV.NO 00 PO / CONTRACT LOA NO:EMH:306:2021-22 DT:18-02-2022
PRIVATE LIMITED,
Plot A-19/2 SIPCOT, NO.
ORAGADAM VILLAGE, DATE 20/06/2022 NUMALIGARH REFINERY LIMITED, ASSAM
KANCHIPURAM - 602105 RATINGS 18.5KW & 22KW CLIENT
PAGE 1/ 6 CUSTOMER Enginemates Heat Transfer Private Limited
1) Dimensions
Major Meas. 100% As per App. Drawings App. drawings QC Record P R W -
INGRESS
2) Visual inspection
Major Visual 100% As per App. Drawings App. drawings QC Record P R - PROTECTION
W
TYPE TEST
Panel enclosure 3) Check for paint App. drawings / CERTIFICATE TO
1 Meas. &
shade, paint thickness Major 100% As per App. Drawings Min 60 Micron paint QC Record P R W - BE SUBMITTED
Visual
thickness. FOR REVIEW
4) Panel identification DURING FINAL
Manufacture Test INSPECTION
Major Visual 100% As per App. Drawings reports / Danfoss QC Record P R W -
Quality standards.
1)Verification of
Components for make,
As per App.
type, rating & layout Major Visual 100% As per App. Drawings R W -
components as per
Drawings P
bill of material
2) Check for mounting
Assembled drive Correctness As per App. As per App.
2
panel Major Visual 100% As per App. Drawings
Drawings Drawings P R W -
3) Wiring check Electrica As per App.

Major
l
100% As per App. Drawings
Drawings
P R W -
4) Check for marking & As per App.

tagging
Major Visual 100% As per App. Drawings
Drawings
P R W -
FINAL INSPECTION
COMPONENT TYPE QUANTUM

SL. REFERENCE FORMAT OF AGENCY
& CHARACTERISTIC OF OF CHECK ACCEPTANCE REMARKS
NO CLASS
S DOCUMENT NORMS RECORD TPIA MPMC/
OPERATIONS CHECK M T/EIL S M T OWNER
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
LEGEND: DOC. NO R/QCD/07 REV 00
** M: MAIN SUPPLIER S: SUB SUPPLIER, T: TPIA;TPIA:

TOYO/TPIA;MPMC/OWNER. P: PERFORM W: WITNESS AND
SUB-SUPPLIER (YTD) MAIN-SUPPLIER FOR
V: VERIFICATION. AS APPROPRIATE, R: REVIEWED
(DANFOSS)
SIGNATURE USE REVIEWED BY APPROVED APPROVAL SEAL
BY
Classified as Business Issue Status – A
AND ADDRESS
ITEM: VFD Panel
PRIVATE LIMITED,
COMPONENT TYPE QUANTUM

SL. REFERENCE FORMAT OF AGENCY
& OF OF CHECK ACCEPTANCE REMARKS
NO CHARACTERISTICS CLASS
M T/EIL DOCUMENT NORMS RECORD TPIA MPMC/
OPERATIONS CHECK S M T OWNER
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Check control 1) Visual inspection
wiring / terminal 100%
3 Major Visual As per App. Drawings As per App. Drawings QC Record P R W -
arrangement &
ferruling
Check door
100%
4 interlock & defeat 1) Visual inspection Major Visual As per App. Drawings As per App. Drawings QC Record P R W -
interlock.
1) Dimension
Earth bus 100%
5 2) Visual inspection Major Visual As per App. Drawings As per App. Drawings QC Record P R W -
dimensions,
Overall visual 1) Visual inspection
check
for aesthetics,
Measure
verticality
ments
6 of panels and Major 100% As per App. Drawings As per App. Drawings QC Record P R W -
Visual
alignment
checks
between two
transport
sections

(DANFOSS)
BY
AND ADDRESS
ITEM: VFD Panel
PRIVATE LIMITED,
QUANTUM
SL COMPONENT AGENCY
TYPE OF OF CHECK REFERENCE ACCEPTANCE FORMAT OF
. & CHARACTERISTICS CLASS REMARKS
NO CHECK T/ DOCUMENT NORMS RECORD MPMC/
OPERATIONS M S M T TPIA
EIL OWNER
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
CT /PT fixing & 1) Visual inspection
Measurements As per App. As per App.
7 mounting Major 100% QC Record P R W -
Visual checks Drawings Drawings
arrangement
Check shrouding 1) Visual inspection
Measurements As per App. As per App.
8 of accessible live Major 100% QC Record P R W -
Visual checks Drawings Drawings
parts
1) Insulation test As per App. As per App.
Major Electrical NA P W W W
Drawings Drawings
2) Light load and functional As per App. As per App.
test on 2.2KW motor Drawings Drawings
3) Load duty test As per App. As per App.
Drawings Drawings
4) Memory check of fault As per App. As per App.
Major Electrical QC Record NA P W W W
history Drawings Drawings
5) Check auxiliary devices,
9 Routine Tests 100%
control devices, protective As per App. As per App.
devices, check on control and Drawings Drawings
functional requirements
6) Measurement of speed at Major Electrical As per App. As per App. NA
P
different frequencies Drawings Drawings W W W
7) HV Test Major Electrical As per App. As per App.
QC Record NA P W W W
Drawings Drawings
8) Steady state performance Major Electrical As per App. As per App.
test Drawings Drawings
COMPONENT TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF

CHARACTERISTICS CLASS AGENCY REMARKS
& CHECK OF CHECK DOCUMENT NORMS RECORD

(DANFOSS)
BY
AND ADDRESS
ITEM: VFD Panel
PRIVATE LIMITED,
SL
T/ MPMC/
. OPERATIONS M S M T TPIA
EIL OWNER
NO
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
QUANTUM
SL COMPONENT AGENCY
EIL OWNER
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
10 VFD Acceptance 1)Full load current Vs Speed Major Electrical 100 ONE As per App. As per App.
NA P W W W
Test % SAM Drawings Drawings
2) Efficiency Major Electrical PLE/ As per App. As per App.
RAN NA P W W W
Drawings Drawings
3) Measurement of Torque Vs Major Electrical DO As per App. As per App.
M NA P W W W
Speed Drawings Drawings
BASI QC Record
4) Power Factor As per App. As per App.
Major Electrical S NA P W W W
Drawings Drawings
5) Voltage Division As per App. As per App.
Drawings Drawings
6) Line side current/Voltage Major Electrical As per App. As per App. NA
P
harmonic content Drawings Drawings W W W
7) Harmonic content at the Major Electrical As per App. As per App.
output current/voltage Drawings Drawings
8) Dynamic performance test Major Electrical As per App. As per App.
Drawings Drawings
9) Current limit and current Major Electrical As per App. As per App.
loop Drawings Drawings
10) Speed loop Major Electrical As per App. As per App. QC Record NA P W W W
Drawings Drawings

(DANFOSS)
BY
AND ADDRESS
ITEM: VFD Panel
PRIVATE LIMITED,
11) Automatic Restart Major Electrical As per App. As per App.
Drawings Drawings
12) Noise test Major Electrical As per App. As per App.
Drawings Drawings
1)Temperature rise test As per App. As per App.

Major Electrical 1 SAMPLE NA P W R -
Drawings Drawings
11 VFD Type Test FOR EACH QC Record
2) Degree of protection As per App. As per App.
Major Visual check RATING NA P W R -
Drawings Drawings
QUANTUM
SL COMPONENT AGENCY
EIL OWNER
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Drawings Drawings
Drawings Drawings

Drawings Drawings
Drawings Drawings

Major Electrical 1 SAMPLE NA P W R R
Drawings Drawings
Major Visual check RATING NA P W R R
Drawings Drawings
1)Visual and DFT check As per App. As per App.
12 Painting Major Meas. & Visual 100% QC Record NA P H W W
Drawings Drawings

(DANFOSS)
BY
AND ADDRESS
ITEM: VFD Panel
PRIVATE LIMITED,
1)Temperature rise test 1 SAMPLE
COMBINED As per App. As per App. AT MOTOR
13 Major Electrical FOR EACH QC Record NA P W W W
TEST Drawings Drawings VENDOR WORKS
RATING
QUANTUM
SL COMPONENT AGENCY
EIL OWNER
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.

(DANFOSS)
BY

Qap - NRL Rev - 1

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NRL EXPANSION PROJECT

MANUFACTURER’S NAME MANUFACTURING QUALITY PLAN PROJECT

3) Wiring check Electrica As per App.

4) Check for marking & As per App.

COMPONENT TYPE QUANTUM

LEGEND: DOC. NO R/QCD/07 REV 00

** M: MAIN SUPPLIER S: SUB SUPPLIER, T: TPIA;TPIA:

COMPONENT TYPE QUANTUM

LEGEND: DOC. NO R/QCD/07 REV 00

** M: MAIN SUPPLIER S: SUB SUPPLIER, T: TPIA;TPIA:

COMPONENT TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF

LEGEND: DOC. NO R/QCD/07 REV 00

** M: MAIN SUPPLIER S: SUB SUPPLIER, T: TPIA;TPIA:

LEGEND: DOC. NO R/QCD/07 REV 00

** M: MAIN SUPPLIER S: SUB SUPPLIER, T: TPIA;TPIA:

1)Temperature rise test As per App. As per App.

1)Temperature rise test As per App. As per App.

1)Temperature rise test As per App. As per App.

LEGEND: DOC. NO R/QCD/07 REV 00

** M: MAIN SUPPLIER S: SUB SUPPLIER, T: TPIA;TPIA:

LEGEND: DOC. NO R/QCD/07 REV 00

** M: MAIN SUPPLIER S: SUB SUPPLIER, T: TPIA;TPIA:

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