Liwa Plastics Project

Document Title: Document No. Rev:

Specification for FRP piping and components S-G000-5360-007 2

5.2.1 Dimensions for pipe, fittings and flanges

As per FRP SUB-CONTRACTOR’S standard, FRP SUB-CONTRACTOR shall provide dimensional
standards for typical fittings for use by EPC CONTRACTOR in generating preliminary piping isometrics.
Drawings shall include:
 Design length
 Fabrication method
 Width of laminates
 Minimum distance between laminates
 Wall thickness, reinforcement types, sequences of reinforcements, physical properties
 Laminate thickness / build-up / Lay-up sequence
 Location of thickness measurement
 Tolerances
 Etc.

5.2.2 Flange dimensions.

Drilling : ASME B16.5 (up to and including 24”)
ASME B16.47 series A (26” to 60”)
FRP SUB-CONTRACTOR’S standard (above 60”)
Facing : Flat face, as per FRP SUB-CONTRACTOR’S standard (56” and smaller).
Flat face with O-ring, as per FRP SUB-CONTRACTOR’S standard (60” and larger)
Rating: Class 300 for connections to equipment where indicated. (4” to 60”)
Class 150 for all others (4” to 60”)
PN 14 for all others (above 60”)

Rating for flanges above 60” shall be based on system design pressure plus 5 bars. The 5 bar increase is
there to accommodate some external forces and bending moments.
Since flange sizes above 60” are FRP SUB-CONTRACTOR’S standard, FRP SUB-CONTRACTOR shall
provide the Carbon Steel counter flanges, gaskets and bolting as well.
FRP stub ends (ASTM D5421 type B) with steel lap-joint flanges shall be used for all connections. When a
stub end is indicated in the MTO, FRP SUB-CONTRACTOR shall provide a lap-joint flange as well.
Thickness of the lap-joint flange shall as a minimum meet the flange standard listed above. Steel lap-joint
flanges are specified to avoid damage to GRP flanges near bolt holes during tightening of the bolting due
to excessive bolt stresses.
Underground flange connections shall be avoided. When underground connections cannot be avoided
place the flanges in a concrete pit. EPC CONTRACTOR’S preliminary piping isometric drawings will
specify which flange to use. Deviation from this selection is not allowed unless accepted in writing by EPC
CONTRACTOR.
FRP SUB-CONTRACTOR shall provide dimensional standards for typical flanges for use by EPC
CONTRACTOR.

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 Liwa Plastics Project

Document title: Doc. No. Rev.

Specification for Piping Material Pipeclass MS19FW S-G000-5360-002-178 2

MIN MAX
INPUT COMMODITY SIZE SIZE COMM. SCHED/ DESCRIPTION MATERIAL NOTES
SYMBOL IN. IN. CODE CLASS

PIPE

PI B/S 2 24 PN 16 ASTM D2996 11FX1, FIREWATER SERVICE / UG GLASS REINFORCED PLASTIC

(EPOXY RESIN)

NIPPLE

PI SPA 2 24 PN 16 MFR/ASTM D2996 11FX1, FIREWATER SERVICE GLASS REINFORCED PLASTIC

(EPOXY RESIN)

FITTINGS

CAP CAP 2 24 PN 16 MFR/ASTM D5685 11F,FIREWATER SERVICE, SA GLASS REINFORCED PLASTIC

REC ECC. RED. 2 24 PN 16 (EPOXY RESIN)
RED CONC. RED. 2 24 PN 16
ELL ELB 90 LR 2 24 PN 16
ELF ELB 45 LR 2 24 PN 16
TEE EQUAL TEE 2 24 PN 16
RTE RED. TEE 3 24 PN 16
CPL COUPLING 2 24 PN 16

RTE RED. TEE 8 24 PN 16 MFR/ASTM D5685 51F GLASS REINFORCED PLASTIC

(EPOXY RESIN)

FLANGES

FLG HUBLESS 2 24 PN 16 HEAVY DUTY MFR/ASTM D4024, GLASS REINFORCED PLASTIC 10

SOCKET ASTM D4024 - F11, DRILLING CL 150, (EPOXY RESIN)
ADHESIVE ASME B16.5, FF

FLG BLIND 2 24 150 ASME B16.5, FF ASTM A105 FBE LINED

FLG THREADED 1/2 3 150 ASME B16.5, FF TI, ASTM B381-F2 3

GASKETS

GAS FLAT FACE 2 24 150 FLAT RING GASKET TO ASME B16.21 EPDM 7
3.0 MM THK.

GAS FLAT RING 2 24 150 GASKET WITH INTEGRATED O-RING, EPDM

ASME B16.5, ASME B16.21, 3.0 MM THK.

BOLTING

BOS STUDS 1 1.1/4 150 ASME B18.2.1 WITH TWO HEAVY HEXAGON ASTM A193 Gr.B7/A194 Gr.2H 7
NUTS TO ASME B18.2.2, 2 WASHERS ASTM HOT DIP GALVANIZED
F436

CHECK VALVES

CHV 2 4 PN 16 MFR STANDARD, BALL TYPE, RF, DI PTFE LINED BODY

SEA WATER SERVICE DI PTFE LINED BALL

CHV 3 24 150 LUG STYLE, RF, DI CHLOROPRENE RUBBER 5, 8

SEA WATER SERVICE LINED BODY
AL.BR.DISC

GATE VALVES

GAV 2 18 250 LB NRS, SEA WATER SERVICE, FIRE WATER U/G, DI BODY FBE LINED 5
WWP UL/FM APPROVED, 125FF POST INDICATOR ASSEMBLY
W/RUBBER ENCAPS
DI DISC / BRONZE TRIM

GAV 2 10 250 LB NRS, SEA WATER SERVICE, FIRE WATER A/G, DI BODY FBE LINED 5
WWP UL/FM APPROVED, 125FF W/RUBBER ENCAPS
DI DISC / BRONZE TRIM

GAV 12 24 250 LB NRS, SEA WATER SERVICE, FIRE WATER A/G, DI BODY FBE LINED 5
WWP GO, NON-LISTED, 125FF W/RUBBER ENCAPS
DI DISC / BRONZE TRIM

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 Liwa Plastics Project

Document title: Doc. No. Rev.

Specification for Piping Material Pipeclass MS19PD S-G000-5360-002-179 1

MIN MAX
INPUT COMMODITY SIZE SIZE COMM. SCHED/ DESCRIPTION MATERIAL NOTES
SYMBOL IN. IN. CODE CLASS

PIPE

PI BELLx SPIGOT 2 40 PN 10 RTRP-EPOXY RESIN-D2996 TYPE 1 GRADE 1 GRP EPOXY 5, 6

CLASS F; SMLS; ADHESIVE JOINT, U/G SERVICE

NIPPLE

PI SPIGOT 2 24 PN 10 RTRP-EPOXY RESIN-D2996 TYPE 1 GRADE 1 GRP EPOXY

CLASS F; SMLS; ADHESIVE JOINT, U/G SERVICE

FITTINGS

CAP CAP 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY

REC ECC. RED. 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY
RED CONC. RED. 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY
ELL ELB 90 LR 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY
ELF ELB 45 LR 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY
TEE EQUAL TEE 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY
RTE RED. TEE 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY
CPL COUPLING 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY
LAT LATERAL WYES 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY
LAT RED.LATERAL 1 24 PN 10 ASTM D5685 TYPE 1 GRADE 1 CLASS F, SA GRP EPOXY

FLANGES

FLG HUBLESS 2 24 PN 10 HEAVY DUTY MFR/ASTM D4024, GRP EPOXY 10

SOCKET ASTM D4024 RTR-11, DRILLING PATTERN CL.150
ADHESIVE ASME B16.5, FF

FLG SOCKET 26 40 PN 10 HEAVY DUTY MFR/ASTM D4024, GRP EPOXY 10

ADHESIVE ASTM D4024 RTR-11, DRILLING PATTERN CL.150
ASME B16.47 SERIES A, FF

FLG BLIND 2 24 150 ASME B16.5, FF ASTM A105 FBE LINED

FLG BLIND 26 40 150 ASME B16.47 SERIES A, FF ASTM A105 FBE LINED

GASKETS

GAS FLAT FACE 2 24 150 FLAT RING GASKET TO ASME B16.21 EPDM 7
3.0 MM THK.

GAS FLAT FACE 26 40 150 FLAT RING GASKET TO ASME B16.21, EPDM 7
ASME B16.47, SERIES A, 3.0 MM THK.

GAS FLAT RING 2 24 150 GASKET WITH INTEGRATED O-RING, EPDM

ASME B16.5, ASME B16.21, 3.0 MM THK.

GAS FLAT RING 26 40 150 GASKET WITH INTEGRATED O-RING, EPDM

ASME B16.47 SERIES A, ASME B16.21,
3.0 MM THK.

BOLTING

BOS STUDS 1/2 1 1/4 150 ASME B18.2.1 WITH TWO HEAVY HEXAGON ASTM A193 Gr.B7/A194 Gr.2H 9, 11, 12
NUTS TO ASME B18.2.2,
2 WASHERS ASTM F436 WITH PTFE COATED

Page 2 of 3
 Liwa Plastics Project

Document title: Doc. No. Rev.

Specification for Piping Material Pipeclass MS19SW S-G000-5360-002-115 1

MIN MAX
INPUT COMMODITY SIZE SIZE COMM. SCHED/ DESCRIPTION MATERIAL NOTES
SYMBOL IN. IN. CODE CLASS

PIPE

PI BELL & SPIGOT 2 24 PN 10 RTRP-EPOXY RESIN-D2996 TYPE 1 GRP EPOXY 5, 6

GRADE 1 CLASS F; SMLS; ADHESIVE JOINT,
U/G SERVICE

PI PEL 30 108 CALC ASTM D2310 RTRP-14K GRP VINYLESTER 13

NIPPLES

PI SPIGOT 2 24 PN 10 ASTM D2996 RTRP-11F, U/G SERVICE GRP EPOXY

ADHESIVE

FITTINGS

ELL ELB. 90 1 24 PN 10 ASTM D5685 RTRF-11F, SA GRP EPOXY

ELF ELB. 45 1 24 PN 10 ASTM D5685 RTRF-11F, SA GRP EPOXY
TEE EQUAL TEE 1 24 PN 10 ASTM D5685 RTRF-11F, SA GRP EPOXY
RTE RED TEE 1 24 PN 10 ASTM D5685 RTRF-11F, SA GRP EPOXY
CPL COUPLING 1 24 PN 10 ASTM D5685 RTRF-11F, SA GRP EPOXY
CAP CAP 1 24 PN 10 ASTM D5685 RTRF-11F, SA GRP EPOXY
REC ECC. RED. 1 24 PN 10 ASTM D5685 RTRF-11F, SA GRP EPOXY
RED CONC. RED. 1 24 PN 10 ASTM D5685 RTRF-11F, SA GRP EPOXY

ELL ELB. 90 30 108 CALC ASTM D2310 RTRF-14K, PEL GRP VINYLESTER
ELF ELB. 45 30 108 CALC ASTM D2310 RTRF-14K, PEL GRP VINYLESTER
TEE EQUAL TEE 30 108 CALC ASTM D2310 RTRF-14K, PEL GRP VINYLESTER
RTE RED TEE 30 108 CALC ASTM D2310 RTRF-14K, PEL GRP VINYLESTER
CAP CAP 30 108 CALC ASTM D2310 RTRF-14K, PEL GRP VINYLESTER
REC ECC. RED. 30 108 CALC ASTM D2310 RTRF-14K, PEL GRP VINYLESTER
RED CONC. RED. 30 108 CALC ASTM D2310 RTRF-14K, PEL GRP VINYLESTER
FLG FLANGE 30 60 PN10 ASTM D2310 RTRF-14K, PEL GRP VINYLESTER 14
ADAPTER

FLANGES

FLG HUBLESS 2 24 PN 10 HEAVY DUTY MFR/ASTM D4024, GRP EPOXY 10

SOCKET ASTM D4024 - F11, DRILLING PATTERN CL.150,
ADHESIVE ASME B16.5, FF

FLG BACK UP 30 60 150 DI, W/RADIUS FOR GRP VINYLESTER 14

FLANGE ADAPTER, ASTM A395 GR 60-40-18
ASME B16.47 SERIES A, CL.150, DRILLING, FF

FLG BLIND 2 24 150 ASME B16.5, FF ASTM A105 FBE LINED

FLG BLIND 30 60 150 ASME B16.47 SERIES A, FF ASTM A105 FBE LINED

FLG THREADED 2 3 150 ASME B16.5, FF TI, ASTM B381-F2 3

GASKETS

GAS FULL FACE 2 24 150 FLAT RING GASKET TO ASME B16.21 EPDM 7
ASME B16.5, 3.0 MM THK.

GAS FULL FACE 30 60 150 FLAT RING GASKET TO ASME B16.21, EPDM 7
ASME B16.47 SERIES A, 3.0 MM THK.

GAS FLAT RING 2 24 150 GASKET WITH INTEGRATED O-RING, EPDM

ASME B16.5, ASME B16.21, 3.0 MM THK.

GAS FLAT RING 30 60 150 GASKET WITH INTEGRATED O-RING, EPDM

ASME B16.5, ASME B16.47 SERIES A,
ASME B16.21, 3.0 MM THK.

BOLTING

BOS STUDS 1 1.1/2 150 ASME B18.2.1 WITH TWO HEAVY HEXAGON ASTM A193 Gr.B7/A194 Gr.2H 9, 11, 12
NUTS TO ASME B18.2.2,
2 WASHERS ASTM F436 WITH PTFE COATED

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