Instruction Manual: Power Supply Unit KV-PU1

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96M16899 Precautions on Regulations and Standards

CE and UKCA Markings


KEYENCE CORPORATION has confirmed that this product complies with the essential
requirements of the applicable EU Directive(s) and UK regulations, based on the following
specifications. Be sure to consider the following specifications when using this product in the
Member States of European Union and in the United Kingdom.
Power Supply Unit  Precautions for EMC Directive (CE) and Electromagnetic Compatibility Regulations
(UKCA)
KV-PU1 • Applicable standard (BS)EN61131-2 Class A
• When installing the KV-PU1, be sure to install it inside an electro-conductive enclosure
Instruction Manual (e.g. an industrial control panel).
• Be sure to earth the enclosure (e.g. an industrial control panel) to FG (positive earthing is
not possible).
Read this manual carefully before • Use a shielded cable for the signal lines located outside of the conductive enclosure (e.g.
an industrial control panel). The shielded cable must be grounded.
operating the device.
• Earth the FG terminal of the KV-PU1 in an enclosure (e.g. Industrial control panel).
Be sure to store this manual in a
convenient place so that it is readily Remarks: These specifications do not give any guarantee that the end-product with this
accessible for reference. product incorporated complies with the essential requirements of EMC Directive. The
manufacturer of the end-product is solely responsible for the compliance on the end-product
itself according to EMC Directive.

 Precautions for Low-voltage Directive (CE) and Electrical Equipment (Safety)


Regulations (UKCA)
• Applicable standard (BS) EN61010-1
(BS) EN61010-2-201
• Overvoltage category Ⅱ
• Use this product under pollution degree 2.
• Use this product at the altitude of 2000 m or less.
• Indoor use only.
• When installing the KV-PU1, be sure to install it in a conductive enclosure (e.g. an
industrial control panel) with IP54 or higher.

UL Certificate
This product complies with the following UL and CSA standards and has been certified by UL.
• UL File No. E207185
• Category NRAQ, NRAQ7
• Applicable Standard UL61010-1
UL61010-2-201
CAN/CSA C22.2 No.61010-1
CAN/CSA C22.2 No.61010-2-201

Be sure to consider the following specifications when using this product as a product certified
by UL.
Introduction • The KV-PU1 is open equipment. Therefore, it must be installed in an enclosure with IP54 or
higher. (e.g. Industrial control panel)
This instruction manual describes the handling, operation, and safety information for the KV-PU1 • Use stranded copper wire (twisted wire) with a wire gauge of AWG #12 to #22 and 
Power Supply Unit. Read this manual thoroughly in order to take full advantage of the product temperature rating of 105°C or higher when wiring to the terminal block on the KV-PU1. The
features, and use the product only after fully understanding its contents. tightening torque is 1.4 N·m. (12.4 lb.-In)
Be sure to store this manual in a convenient place so that it is readily accessible for reference. • Do not supply power via terminal block on the CPU unit when you use the KV-PU1.
Ensure that the personnel who will actually operate the product have access to this manual.
• Use this product under pollution degree 2.
Safety Precautions • Overvoltage Category Ⅱ
 Symbol Guide • Use this product at the altitude of 2000 m or less.
The following symbols are used to show potentially hazardous situations or to provide extra • Indoor use only.
information. Be sure to read this section carefully. • Ensure the circuits to be connected to the output terminals (power supply output, error
Indicates a hazardous situation which, if not avoided, will result in death or output) are SELV circuits.
DANGER
serious injury.
Certificat UL
Indicates a hazardous situation which, if not avoided, could result in death Ce produit est conforme aux normes UL et CSA suivantes et a été certifié par UL.
WARNING
or serious injury.
• Fichier UL No. E207185
Indicates a hazardous situation which, if not avoided, could result in minor
CAUTION
or moderate injury. • Catégorie NRAQ, NRAQ7
Indicates a situation which, if not avoided, could result in product damage • Norme applicable UL61010-1
NOTICE
as well as property damage. UL61010-2-201
CAN/CSA C22.2 No.61010-1
Important Indicates cautions and limitations that must be followed during operation. CAN/CSA C22.2 No.61010-2-201

Assurez-vous de prendre en compte les spécifications suivantes lors de l'utilisation de ce


Point Indicates additional information on proper operation. produit comme produit certifié par UL.
• KV-PU1 est un équipement ouvert. Par conséquent, il doit être installé dans un boîtier IP54
 General precautions ou plus grand. (par exemple, panneau de contrôle industriel)
• Verify that this device is operating normally in terms of functionality and • Utilisez un fil de cuivre (torsadé) avec une jauge de fil de AWG #12 à #22 et une cote de
performance before the start of work and when operating the device. température de 105°C ou plus lors du câblage sur le bornier du KV-PU1. Le couple de
• Provide a safety circuit that does not pass via the programmable serrage est de 1,4 N•m. (12,4 lb.-In)
controller as a fail-safe to enable safe operation of the entire system in
• N'alimentez pas le produit via le bornier de l'unité de CPU lorsque vous utilisez le KV-PU1.
the event that the programmable controller fails.
• If the output and internal circuits malfunction, the system may not be • Utilisez ce produit sous le degré de pollution 2.
able to carry out normal control operations. • Catégorie de surtension Ⅱ
WARNING
Be sure to provide a safety circuit in control systems where circuit • Utilisez ce produit à une altitude de 2000 m ou moins.
malfunction may lead to fire or other serious accidents.
• Do not use this product for the purpose to protect a human body or a part
• Utilisation intérieure uniquement.
of human body. • Assure-vous que les circuits à connecter aux bornes de sortie (sortie d'alimentation, sortie
• This product is not intended for use as an explosion-proof product. Do d'erreur) sont des circuits SELV.
not use this product in a hazardous location and/or potentially explosive
atmosphere. NOM Certification
If the equipment is used in a manner not specified by the manufacturer, the This product has acquired NOM certification based on the following standards.
CAUTION • Applicable Standard NOM-001-SCFI
protection provided by the equipment may be impaired.
Be sure to consider the requirements in the above UL certification when using this product as a
• Proceed with care when modifying the KV-PU1, or when using it in a
manner that falls outside of the ranges indicated in its specifications, as NOM certified product.
KEYENCE is unable to guarantee device functionality or performance in
such situations.
KC certification (Korea)
NOTICE Class A equipment
• Use this product in combination with other devices only after careful
consideration, as the KV-PU1 may fail to satisfy its functionality and This is a class A product. In a domestic environment this product may cause radio interference
performance capabilities as a result of the conditions and environment in in which case the user may be required to take adequate measures.
which it is used.
Ͳ 匏͑匶匶͙͑ 櫋怺殯͑愯暧皻柦匶沖沲͚
決͑匶匶垚͑櫋怺殯 ͙Ͳ 匏 ͚͑洊沖砒洇穯匶匶嵢昢͑砖廪沖͑嬖垚͑斲殯沖垚͑決͑洖汊
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Inspection and Maintenance Wiring
Inspection Wire the <KV-PU1 AC Power Supply Unit> as in the following figure.
When the Power Supply Unit or other units are used for a long time, connectors may become KV-PU1 POWER
loose or the battery may wear down. Continued use in this state may lead to malfunction.
For this reason, periodically inspect the body and wired sections on the KV-PU1.
The main inspection items are as follows:
• Are the connections on each unit disconnected or loose?
• Are the connector connections disconnected or loose?
External device
• Are the terminal screws on the terminal block loose? such as a sensor D-type ground
• Are the wiring cables between units and other devices damaged?

Maintenance 100 to 240 V AC


The Power Supply Unit or other units become dirty through prolonged use. (+10%, -15%)

Wipe off any dirt on the units with a clean, dry cloth. Isolation transformer,
Remove any dust or dirt on connectors and other small parts with a cotton wool bud or similar noise filter, etc.
after temporarily disconnecting the connector.
• To reduce line noise, connect a 1:1 isolation transformer or noise filter.
Point
• Use twisted cables to reduce the influence of induced currents.
Specifications • When connecting the Power Supply Unit, be sure to connect it to a functional
earth terminal.

General specifications Use the following crimp terminals. The terminal screw is M3.5.

Item Specification Max. Max.


7.0 mm 7.0 mm
Model KV-PU1
System Switching type
Use stranded copper wire (twisted wire) with a wire gauge of AWG #12 to #22 and temperature
Input supply voltage 100 to 240 V AC (+10%, -15%) (50/60 Hz) rating of 105° or higher when wiring to the terminal block on the KV-PU1. The tightening torque is
Output voltage 24 V DC ±10% 1.4 N•m (12.4 lb.-In).
Output capacity 1.8 A (total supply to various units and extra power supplies) The marking beside the terminal block intends to warn this instruction.
Current consumption 0.96A or less
Hold-up time 20 ms or less (with rated I/O)
Power-on reset time 3 sec. or less Precautions on Installation
Surrounding air
temperature 0 to 55°C (no freezing) *1, *2 Installation Environment
Storage Do not install the unit in the locations listed below.
temperature -40 to 75°C*1
• Locations where the unit is exposed to direct sunlight.
Relative humidity 5 to 95% RH (no condensation) *1 • Locations where the surrounding air temperature is outside the range of 0 to 55°C.
Storage humidity 5 to 95% RH (no condensation) *1 • Locations where relative humidity is outside the range of 5 to 95% RH.
Withstand voltage 3,000 V AC for 1 min. (between input and output) • Locations subject to condensation due to rapid changes in temperature.
Noise immunity 1,500 V p-p or more Pulse width: 1 µs, 50 ns (from noise simulator) • Locations where corrosive or flammable gasses are present.
Intermittent vibration Scan times • Locations where there is excessive dust, salt, iron powder, or soot.
Half • Locations where the unit is subject to direct vibrations or mechanical shocks.
Frequency Acceleration
amplitude
• Locations where the unit is exposed to splashes of substances such as water, oil, or chemical
5 to 9 Hz ― 3.5 mm 10 times in agents.
Conforms with 9 to 150 Hz 9.8m/s2 ― each • Locations where strong magnetic or electrical fields are generated.
Vibration resistance JIS B 3502 direction:
IEC61131-2 Continuous Vibration • Locations where the altitude is higher than 2,000 m.
X, Y and Z
Half (100
Frequency Acceleration Orientation
amplitude minutes)
5 to 9 Hz ― 1.75 mm When installing the KV-PU1 in a control panel, be sure to install it with its front facing towards
you.
9 to 150 Hz 4.9 m/s2 ―

Shock resistance Acceleration 150 m/s2, application time 11 ms, applied three times in each Amount of Space to Leave Between Devices
direction: X, Y, and Z Ensure that there is a gap of at least 30 mm between the device, the inner wall, and other
Insulation resistance 50 M or more (500 V DC mega between all external terminals and case) devices.
Operating atmosphere An environment with as little dust and corrosive gas present as possible
Operating altitude 2,000 m or less
Overvoltage 30mm Space above and to left of device
Category Ⅱ Allow 30 mm of space for heat dissipation.
30mm
Pollution degree 2
Below
Weight Approx. 300g Allow 30 mm of space so that you can insert your finger
*1 Guaranteed range as a system. and remove the lock lever.
*2 Stipulated by the temperature at the bottom side of the unit, inside the control panel 30mm

Error output specifications


If the temperature on the control board (the bottom surface of the unit) exceeds
Point
Item Specification the ambient operating temperature, lower the temperature using forced air
cooling, or by increasing the gaps between other devices to allow air to flow
Output type Relay (B contact)
through. When an Extension Unit is used, allow at least 60 mm of space between
Rated load 24 V DC, 0.5 A the units on the upper and lower racks to compensate for the effect of heat.
ON resistance 50 m or less
When turning OFF → ON: 10 ms or less
Response time
When turning ON → OFF: 5 ms or less Installation
Electrical life: 100,000 cycles or more (20 cycles/minute)
Relay life Be sure to follow these guidelines when connecting units.
Mechanical life: 20,000,000 cycles or more
Relay replacement Not possible • Always connect <Power Supply Units> to the left of the <CPU Unit>.
• When using KV-5000/3000 Series expansion unit, be sure to connect an <End unit> to the
right of the last unit connected.
KV-PU1 KV-7500 KV-SIR32XT KV-SAD04 KV-SDA04
POWER KV-MC20V
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 AX1/2
IN
AX1

REALTIME
Logic Controller
OUT AX2
CARD
V0+ V0+
MENU ENTER I0+ I0+
CH0 CH0
0- COM
COM NC
CARD SW V1+ V1+
I1+ I1+
CH1 CH1
PULL 1- COM
USB TEACHING
COM NC UNIT
V2+ V2+
I2+ I2+
CH2 CH2
2- COM
COM NC

LINK V3+ V3+


I3+ I3+
CH3 CH3
3- COM
COM NC
NS
IN OUT
EtherNet/IP™

Point Always make connections when the unit power is turned OFF.

-2-
1 Remove the cover on the left side of 2 Release the lock levers on the top and Dimensions
the CPU Unit. bottom of the Power Supply Unit.
• Place your finger on the depression, Unit: mm
and slide the lever toward the front of

2.5
8
the unit to release.

1.2

27.3
41.3

35.9
92.5
26.3

75
KV-
PU1

PO
WE KV-
KV-
R 750
0
750
0
CA
CA RD

4
RD
ME
ME
NU
NU
12.5 53 46.6 95
(with the cover open)
CA
PU RD
CA LL
RD EN
TE
EN R
TE
R
SW
SW

US
B
US
B

5.1 23.2 42.2


(with the cover open)
°
160
LIN
BA K
LIN T
BA K
T Eth
erN
Eth et/I NS
erN P™
et/I NS
P™

3 Connect the units by inserting the 4 Lock the lock levers on the top and

12.5
CPU Unit's lock levers into the lock bottom of the CPU Unit.
lever slots on the Power Supply Unit. • As in step 2, place your finger on the
• The units can be connected easily by depression, and slide the lever toward
holding them parallel and lining up the the back of the unit to lock it.
connectors. At this time, check whether there is a
gap between the units. A gap indicates
that the units are not properly
connected.

KV-
PU1

PO
WE
R

KV-
PU1

PU
LL
PO
WE
R

KV- KV-
750 750
0 0
PU
LL
CA CA
RD RD

ME ME
NU NU

CA CA
RD RD
EN EN
TE TE
R R

SW SW

US US
B B

LIN LIN
BA K BA K
T T
Eth Eth
erN erN
et/I NS et/I NS
P™ P™

5 Hook the upper clip on the back of the 6 Press the DIN rail until it clicks.
unit onto the upper groove on the DIN • This locks it into the lower black clip.
rail. Confirm that the black clip is pressed
in.

Top clip
Lower
DIN rail black clip

Pressed in Pulled out

To remove the DIN rail, pull the lower black clip out.

WARRANTIES AND DISCLAIMERS:


(1) KEYENCE warrants the Products to be free of defects in materials and workmanship for a period of
one (1) year from the date of shipment. If any models or samples were shown to Buyer, such models
or samples were used merely to illustrate the general type and quality of the Products and not to
represent that the Products would necessarily conform to said models or samples. Any Products
found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered
to KEYENCE for inspection and examination. Upon examination by KEYENCE, KEYENCE, at its
sole option, will refund the purchase price of, or repair or replace at no charge any Products found
to be defective. This warranty does not apply to any defects resulting from any action of Buyer,
including but not limited to improper installation, improper interfacing, improper repair, unauthorized
modification, misapplication and mishandling, such as exposure to excessive current, heat,
coldness, moisture, vibration or outdoors air. Components which wear are not warranted.
(2) KEYENCE is pleased to offer suggestions on the use of its various Products. They are only
suggestions, and it is Buyer’s responsibility to ascertain the fitness of the Products for Buyer’s
intended use. KEYENCE will not be responsible for any damages that may result from the use of the
Products.
(3) The Products and any samples (“Products/Samples”) supplied to Buyer are not to be used
internally in humans, for human transportation, as safety devices or fail-safe systems, unless their
written specifications state otherwise. Should any Products/Samples be used in such a manner or
misused in any way, KEYENCE assumes no responsibility, and additionally Buyer will indemnify
KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any
misuse of the Products/Samples.
(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE PROVIDED WITH NO OTHER
WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES,
INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY
DISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS AFFILIATED ENTITIES BE LIABLE TO ANY
PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR
CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING
FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LOSS OR
INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT
OF SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT
OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF
KEYENCE OR ONE OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY’S
CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions, some of
the foregoing warranty disclaimers or damage limitations may not apply.

BUYER’S TRANSFER OBLIGATIONS:


If the Products/Samples purchased by Buyer are to be resold or delivered to a third party, Buyer Copyright (c) 2021 KEYENCE CORPORATION. All rights reserved.
must provide such third party with a copy of this document, all specifications, manuals, catalogs, 16899GB 2102-2 96M16899 Printed in Japan
leaflets and written information provided to Buyer pertaining to the Products/Samples.

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