MACHINE CONDITION REPORT

OWNER : PT. GEMILANG UTAMA NUSANTARA (DSN GROUP)

UNIT MODEL : ENGINE PC-130 SAA4D95LE-3
UNIT SERIAL NUMBER : 145369
HOURS METER : NA
INSPECTION DATE : 11 JANUARI 2023
PROBLEM : INNER PART DAMAGE

NO COMMPONENT
1 Condition Engine:
- Condition Engine before
Disassembely
- Engine Exclude Muffler Assy

TAMPAK DEPAN TAMPAK BELAKANG

TAMPAK SAMPING (LIFT)

 ENGINE SERIAL NUMBER
2 Comments
Part Name : VALVE INTAKE & VALVE EXHAUST
Part Number : 6207-41-4130 / 6209-41-4210
Quantity : 4 / 4 Pcs
Failure : Damage / Scratch
Sugesstion : Replace Valve Intake & Valve Exhaust

3 Comments
Part Name : SEAT INTAKE VALVE & SEAT EXHAUST VALVE (STD)
Part Number : 6207-11-1431 / 6208-11-1440
Quantity : 4 / 4 Pcs
Failure : Damage / Scratch
Sugesstion : Replace Seat Valve IN & EX (STD)

4 Comments
Part Name : CYLINDER BLOCK (LINER)
Part Number :-
Quantity : 4 Pcs
Failure : Damage
Sugesstion : Replace Cylinder Block Liner
5 Comments
Part Name : PULLY
Part Number :-
Quantity : 1 Pcs
Failure : Damage/ Scratch
Sugesstion : Repair Pully

6 Comments
Part Name : NOZZLE
Part Number : 6208-11-3100
Quantity : 4 pcs
Failure : Damage
Sugesstion : Replace Nozzle

7 Comments
Part Name : WATER PUMP
Part Number : 6205-61-1202
Quantity : 1 Pcs
Failure : Damage
Sugesstion : Check And Repair Water Pump
8 Comments
Part Name : TURBOCHARGER ASSY
Part Number : 6208-81-8100
Quantity : 1 pcs
Failure : Damage
Sugesstion : Check And Repair Turbo Charger

9 Comments
Part Name : CRANKSHAFT
Part Number : 6205-31-1202
Quantity : 1 Pcs
Failure : Damage / Scratch
Sugesstion : Polish Standard Crankshaft

10 Comments
Part Name : FUEL INJECTION PUMP
Part Number : 6208-71-1210
Quantity : 1 pcs
Failure : Damage
Sugesstion : Check And Calibration Fuel Injetion Pump
11 Comments
Part Name : CAMSHAFT
Part Number : 6205-41-1500
Quantity : 1 pcs
Failure : Damage / Scratch Normal
Sugesstion : Polish Standar Camshaft

12 Comments
Part Name : ALTERNATOR
Part Number : A004T40286
Quantity : 1 pcs
Failure : Damage
Sugesstion : Check and Repair Alternator

13 Comments
Part Name : STARTING MOTOR
Part Number : 600-863-3210
Quantity : 1 Pcs
Failure : Damage
Sugesstion : Check And Repair Starting Motor
Report By: Acknowledged By:

DENI WIJAYA JONO

Mechanik Supervisor
 RECOMMENDED ENGINE PC 130 SN: 145369
NO PART NUMBER PART NAME QTY KETERANGAN GROUP
1 6207-11-1431 Valve Seat Intake 4 Damage Cylinder Head
2 6208-11-1440 Valve Seat Exhaust 4 Damage Cylinder Head
3 6207-41-4130 Valve Intake 4 Damage Cylinder Head
4 6209-41-4210 Valve Exhaust 4 Damage Cylinder Head
5 7861-93-2330 Sensor Revolution 1 SPO Flywheel Housing
6 6207-51-1201 Cover Assy 1 SPO Oil Pump
7 01124-60825 Stud 4 SPO Turbocharger
8 6201-11-5850 Nut 4 SPO Turbocharger
9 01435-01045 Bolt 8 SPO Exhaust Manifold
10 Liner 4 SPO Cylinder Block
11 6204-21-1610 Bolt 10 SPO Cylinder Block
12 6204-29-8100 Main Metal Assy US 0.25 5 SPO Crankshaft
13 6204-21-8600 Thrust Metal Assy 1 SPO Crankshaft
14 6208-31-2100 Piston Ring Assy 4 SPO Piston
15 6208-31-2110 Piston 4 SPO Piston
16 6207-31-2420 Pin Piston 4 Damage Piston
17 6208-31-3500 Crank Pin Metal Assy STD 4 SPO Piston
18 6204-31-3310 Bolt 8 SPO Piston
19 08073-20505 Oil Pressure Switch 1 SPO Oil Pressure Switch
20 6741-81-9220 Sensor 1 SPO Oil Pan
21 6208-61-5210 Hose 1 SPO Oil Cooler
22 6208-61-5220 Hose 1 SPO Oil Cooler
23 6208-61-5400 Oil Cooler Assy 1 SPO Oil Cooler
24 6205-11-4430 Hose 1 SPO Fuel Control
25 600-311-7460 Cartridge Fuel 1 SPO Fuel Filter
26 6208-11-3120 Nozzle 4 Damage Injection Nozzle
27 6204-71-9100 Hose Spill 2 SPO Fuel Return
28 6202-71-9450 Hose Spill 2 SPO Fuel Return
29 6204-71-9140 Hose Spill 1 SPO Fuel Return
30 6204-71-5581 Cap 2 SPO Fuel Return
31 600-421-6230 Thermostat 1 SPO Water Pump
32 7861-93-3320 Sensor 1 Damage Water Pump
33 04120-21748 V-Belt 1 SPO Fan Belt
34 6204-K2-0901 Gasket KIT Cylinder Block 1 SPO
35 6204-K1-0901 Gasket KIT Cylinder Head 1 SPO
 Report By: Acknowledged By:

DENI WIJAYA JONO

Mechanik Supervisor
 REBUILD INSPECTION EVALUATION
OWNER : PT. GEMILANG UTAMA NUSANTARA (DSN GROUP)
UNIT MODEL : ENGINE PC 130 SAA4D95LE-3
UNIT SERIAL NUMBER : 145369
HOURS METER : NA
INSPECTION DATE : 11 JANUARI 2023

NO REPAIR ORDER QTY

1 Polish Crankshaft 1
2 Replae & Rimmer Cylinder Liner (Cylinder Block) 4
3 Replace & Rimmer Seat Valve IN EX 8
4 Polish Standar Camshaft 1
5 Calibration Fuel Injection Pump & Nozzle 1
6 Repair Alternator 1
7 Repair Pully 1
8 Repair Starting Motor 1
9 Repair Water Pump 1

Report By: Acknowledeged By:

DENI WIJAYA JONO

Mechanik Supervisor
 ENGINE QUALITY CONTROL SHEET
ASSEMBELY ENGINE
OWNER : PT. GEMILANG UTAMA NUSANTARA ( DSN GROUP)
UNIT MODEL : ENGINE PC 130
UNIT SERIAL MODEL : 145369
HOURS METER : NA
INSPECTION DATE : 25 JANUARI 2023
MECHANIC : RENDI SAPUTRA/ DENI WIJAYA

MEASUREMENT (mm)

A. OUTSIDE DIAMATER OF CRANKSHAFT

A.1. Outside Diamater of Main Journal
STD :-
U/S 0.25 : 69.75 (Limit: 69.61)
U/S 0.50 :-
Roundness Limit :-
Taper Limit :-
Vertical Horizontal Roundness Taper
NO
Front Rear Front Rear Front Rear Vert. Horiz.
1 69.64 69.64 69.64 69.64 0 0 0 0
2 69.67 69.67 69.67 69.67 0 0 0 0
3 69.67 69.67 69.67 69.67 0 0 0 0
4 69.67 69.67 69.67 69.67 0 0 0 0
5 69.67 69.67 69.67 69.67 0 0 0 0

Note:

A.1. Outside Diamater of Crank Pin Journal

STD : 57.00 (Limit: 56.91)
U/S 0.25 :-
U/S 0.50 :-
Roundness Limit :-
Taper Limit :-
Vertical Horizontal Roundness Taper
NO
Front Rear Front Rear Front Rear Vert. Horiz.
1 56.95 56.95 56.95 56.95 0 0 0 0
2 56.94 56.94 56.94 56.94 0 0 0 0
3 56.96 56.96 56.96 56.96 0 0 0 0
4 56.95 56.95 56.95 56.95 0 0 0 0

Note:
B. INSIDE DIAMETER OF MAIN BEARING CAP
B.1. Inside Diamater
X Y Z
NO Standard
Front Rear Front Rear Front Rear
1 69.83 69.83 69.82 69.82 69.83 69.83
2 69.81 69.81 69.82 69.82 69.82 69.82
3 69.81 69.81 69.82 69.82 69.82 69.82
69.85 - 69.75
4 69.81 69.81 69.80 69.80 69.81 69.81
(Limit: 69.95)
5 69.80 69.80 69.82 69.82 69.82 69.82

B.2. Clearance Actual (Plastic Gauge)

NO Actual Picture Standard

1 0.095 0.043 - 0.103

2 0.076 0.043 - 0.103

3 0.076 0.043 - 0.103

4 0.070 0.043 - 0.103

5 0.074 0.043 - 0.103

C. INSIDE DIAMETER OF CONNECTING ROD
C.1. Inside Diamater
X Y Z
NO Standard
Front Rear Front Rear Front Rear
1 57,045 57,045 57,046 57,046 57,046 57,046
2 57,044 57,044 57,043 57,043 57,044 57,044
3 57,043 57,043 57,044 57,044 57,044 57,044 57.095 - 57.00
4 57,041 57,041 57,042 57,042 57.04 57.04 (Limit: 57.20)

C.2. Clearance Actual (Plastic Gauge)

NO Actual Picture Standard

1 0.048 0.029 - 0.089

2 0.052 0.029 - 0.089

3 0.042 0.029 - 0.089

4 0.045 0.029 - 0.089

C.3. Side Clearance of Connecting Rod

NO Actual Standard

1 0.23
2 0.21
3 0.28
0.20 - 0.40
 0.20 - 0.40
4 0.30

D. OUTSIDE DIAMATER OF CAMSHAFT BEARING JOURNAL

Actual
NO Standard
Vertikal Horizontal
1 50.49 50.49
2 50.49 50.48
3 50.49 50.49
50.53 - 50.46

E. PISTONG RING GAP

Standrd
Top Ring : 0.25 - 0.40
Second Ring : 0.35 - 0.50
Oil Ring : 0.25 - 0.50
NO. 1 2 3 4 5 6
A 0.25 0.25 0.25 0.25
TOP RING B 0.25 0.25 0.25 0.25
C 0.25 0.25 0.25 0.25
A 0.50 0.40 0.50 0.40
SECOND
B 0.45 0.40 0.50 0.40
RING
C 0.45 0.40 0.50 0.40
A 0.25 0.25 0.25 0.25
OIL RING B 0.25 0.25 0.25 0.25
C 0.25 0.25 0.25 0.25

F. END PLAY CRANKSHAFT AND CAMSHAFT

End Play Actual Standard

Crankshaft 0.15 0.131 - 0.351

Camshaft 0.18 0.150 - 0.350
Idle Gear 0.09 0.03 - 0.09

G. BACKLASH GEAR

Backlash Actual Standard

Crankshaft - Idle Gear 0.18 0.08 - 0.29

Idle Gear - Camshaft Gear 0.15 0.08 - 0.19