Reciprocating Compressor Technical Proposal

RECIPROCATING COMPRESSOR
TECHNICAL PROPOSAL
ConocoPhillips
ConocoPhillips Company
Project: South Texas Compressors
Invitation to Tender No.: TBA
Address: 550 Westlake Park Blvd, 3WL9108

Houston, TX 77079
RECIPROCATING COMPRESSOR TECHNICAL PROPOSAL
TABLE OF CONTENTS
BASE UNIT SCOPE OF SUPPLY SUMMARY ............................................................................................................................3

TECHNICAL PREFACE .............................................................................................................................................................3
SITE DATA ...............................................................................................................................................................................4
APPLICATION CONDITIONS ....................................................................................................................................................5
COMPRESSOR MANUFACTURER’S CAPACITY AND HORSEPOWER GUARANTEE................................................................5
COMPRESSOR AND COMPRESSOR EQUIPMENT .................................................................................................................6
DRIVER ....................................................................................................................................................................................9
MAIN AIR COOLER ............................................................................................................................................................... 10
PROCESS PIPING ................................................................................................................................................................. 11
PROCESS VALVES ................................................................................................................................................................ 13
PRESSURE VESSELS ........................................................................................................................................................... 14
UTILITY PIPING ..................................................................................................................................................................... 21
INSTRUMENTATION, WIRING AND TUBING ........................................................................................................................ 23
UNIT CONTROL PANEL ........................................................................................................................................................ 27
SKID DESIGN ....................................................................................................................................................................... 28
PROTECTIVE COATING AND PAINTING ............................................................................................................................... 28
ENGINEERING ...................................................................................................................................................................... 29
PACKAGE INSPECTION AND TESTING ................................................................................................................................ 30
SCOPE OF WORK EXCLUDED .............................................................................................................................................. 30
TECHNICAL COMMENTS AND EXCEPTIONS ....................................................................................................................... 31
A WORLD OF ENERGY SOLUTIONS Page 2 of 31

BASE UNIT SCOPE OF SUPPLY SUMMARY
The following is for (3) compressor units as described in the enclosed Exterran technical proposal.
• Compressor frame and cylinders

• Main compressor driver
• Fin-fan cooler for process gas cooling and compressor lube oil cooling
• On-skid process piping
• On-skid utility piping
• Inlet scrubber, each stage
• Final discharge scrubber
• Pulsation bottles
• Digital pulsation study
• On-skid wiring and instrumentation
• Junction boxes only (no Control panel)
• Structural steel skid
• Conoco specification with comments
TECHNICAL PREFACE
Exterran has checked the single new case provided by the Customer (via HYSYS file) to the existing cooler design and
found that the existing cooler design will work for this new single case.

SITE DATA
Job Site Information

Service: Sweet Natural Gas
Facility Locations: South Texas
Altitude: 263 342 FT

Ambient Temperature Design Min: 108.1 100 deg F
Cooler Ambient Temp. Design Max: 108.1 100 deg F
Ambient Temperature Min.: 45.9 21 deg F
Installation Data
Environment: Outdoors
Hazardous Area Classification: Class 1, Group D, Division 2
Service: Continuous
Available Utilities
Auxiliary Electric Power Supply: 480V/3ph/60Hz
Control Power Supply: 24VDC
Instrument Air Pressure: Customer to confirm PSIG

APPLICATION CONDITIONS
CONDITIONS
Case **Design New Case

*Capacity (MMSCFD): 1.01 0.6675
Suction Pressure (PSIA): 80 80
Suction Temperature (°F) 93.84 81.13
Discharge Pressure (PSIA): 1000 665
Discharge Temperature (°F) 120 120
Notes:
• 1. *Capacity listed above does not include “no negative tolerance” (NNT).
• 2. **Design Point: Exterran passes on to the Customer all manufacturer’s warranties including the compressor
manufacturer’s performance guarantee for the above listed design point,
point to the extent such warranties and guarantees are
assignable and subject to the manufacturer’s specification for the referenced equipment for the design conditions supplied
by the Customer.
COMPRESSOR MANUFACTURER’S
MANUFACTURER’S CAPACITY AND HORSEPOWER
HORSEPOWER GUARANTEE
• Exterran passes on to the Customer compressor manufacture's Performance Guarantee listed below.
Ariel Corporation will guarantee a *single

*single design point as calculated by the current version of the "Ariel Reciprocating
Compressor Performance Program" for each compressor manufactured.
• All other performance is "expected" and is not guaranteed.
• A gas analysis is required to validate this guarantee.
• At this guarantee design point, the performance is based on the gas conditions at the cylinder flanges free of
pulsation effects.
• The rated capacity and power are guaranteed to a tolerance of ± 3% for specific gravity (molecular weight)
ranges between 0.50 Specific Gravity (14.482 molecular weight) and 0.80 Specific Gravity (23.171 molecular
weight).
• The rated capacity and BHP are guaranteed to a tolerance of ± 6% for Specific Gravity ranges:
• Greater than 0.80 Specific Gravity (23.171 molecular weight), or
• Less than 0.50 Specific Gravity (14.482 molecular weight)
Or for:
• Suction pressure less than 10 psig (0.7 Barg), or
• Discharge pressure greater than 2500 psig (172.4 Barg), or
• Compression ratios less than 1.8

COMPRESSOR AND COMPRESSOR EQUIPMENT
EQUIPMENT
Compressor Frame
• Manufacturer: Ariel
• Model: JGR
JGR/2
• Type: Horizontal, balanced opposed
• Frame Enclosure: Moisture and dust-proof
• Rotation: CCW facing oil pump end
• Frame Materials: See Attachments for frame details
• Special Balance is included: No
Distance Piece Description

• Short Single Compartment (API 11P Type 1)
Frame Options
Options Included
• Explosion Relief Doors Included

• Main Bearing Temp. Sensors Not Included
• Tubing and fittings 316SS
• Analyzer Shaft Not Included
• High temperature sight glass Not Included
• Dry Sump Not Included
Frame Lubrication
Lubrication System
• Automatic electric-motor driven pre-lube pump with permissive

• Single oil filter, full flow (by Ariel)
• Main bearing oil pressure regulating valve
• Low lube oil pressure shutdown Foxboro IGP-10-T22 transmitter
• High lube oil temperature shutdown Foxboro RTT-20T transmitter, w/ Type K thermcouple
• Pressure gauges upstream and downstream of oil filter (by Ariel)
• Frame oil level regulator with shutdown
• Valves used in the frame lubrication system will have carbon steel valve bodies with 316SS trim

Compressor Cooling
• Compressor frame oil cooling

• Maximum allowable oil temperature to the frame is 190 deg F (88 deg C).
• Thermostat temperature shall be set at 170 deg F (77 deg C).
• Piping shall be of adequate size to limit pressure drop to <10 psi, allowing the thermostat to function
properly.
Frame oil cooler

• Thermal Mechanical AO15 electric motor driven fin-fan air cooler, w/ ¼ HP, 3-phase motor (w/ w/ voltage
appropriate for the Customer’s site),
site 6 usgpm lube oil capacity (service factor will follow the Conoco Material
Requistion)
Cylinder Cooling
• All cylinders are air cooled.
Coupling
Compressor Coupling
• Flexible disk type coupling
• Steel alloy disk pack
Coupling and Belt Guards

• Coupling Guard - removable
• Aluminum, non-sparking
• All guards will be built to OSHA standards

Compressor Cylinders
Ariel Cylinders
Stage One Two
Qty (1) (1)
Bore Dia. 8.375” 4.25”
Class 8-3/8R 4-5/8R
MAWP 635 PSIG 1900 PSIG
Manual Clearance Adjustment VVCP VVCP
Packing Water Cooling Not required by Ariel Not required by Ariel
Packing Thermocouple No No
Piston Rod Material Alloy Steel Alloy Steel
Valve Material (interior) Standard Nylon Standard Nylon
Lubricator Tubing and Fittings

• 316 S.S. Tubing and fittings are included
Cylinder Lubrication System

• Cylinder and packing lube oil is normally supplied from the frame lubrication system at the main oil galley
directly to the suction side of the cylinder force-feed lubricator pump. The oil is then pumped through a
distribution block system to individual supply points, cylinder lube injection, packing lube, intermediate packing
lube and cylinder flushing points. A lubricator no-flow switch is installed at each divider block to ensure
appropriate and monitored oil flow.
Lubricator No-
No-Flow Switch
• DNFT electric non-programmable

DRIVER
DRIVER
Design Data
Make: Baldor-
Baldor-Relliance
Frame: 449 TZ
Type : Induction
Size (BHP): 200
Enclosure: TEFC
Area Classification: Class 1, Group D, Division II
Insulation Class: Class F
Stator Temperature Rise, deg C: 80 (Class B)
Rated Speed, RPM: 1200
Voltage/Phase/Hz: 460/3/60
Ambient Conditions (Elevation/Temp): 3000' / 40 oC
Service Factor: 1.0 w/Class F temp rise
Space Heaters, Volts AC 120
Motor Starter by Customer for : 80% DOL
NOTE:
NOTE:
1. Above data is typical, subject to final engineering.
Motor Features
• Anti-friction motor bearings
• Motor manufacturer’s standard junction box(es) per NEMA
• Motor rotation - CCW when facing the shaft end of the motor
• Bearing RTD's are included (stator RTDs are not included)
Additional Considerations
• Torsional analysis is included by Exterran
• Current Pulsation study already previously completed by Motor Vendor to conform to NEMA guidelines.
• Main motor starter and auxiliary motor starters are not included.
• Power wiring to be provided by customer to the motor junction Box.
• Main coupling includes holes for manual barring.
Electric Motor Testing

• Motor Manufacturer's standard non-witnessed testing is included.

MAIN AIR
AIR COOLER
• Manufacturer: Air-
Air-X-Changers
• Model: 84AH
84AH
• Cooler Fan Drive Motor: (1) 15 HP TEFC Chem-Duty, VFD compatible
• Ambient Design (Max): Please see perf. (changes w/ site location)
Gas Section Details

• Header Material: SA-516-70 Steel
• Header Corrosion Allowance: 0.125”
• Tube Material: SA-179 Steel
• Tube Ends: Epoxy coated
• Non-Destructive Examination1: 100% UT of all header seam, attachment &
nozzle butt welds.
• Non-Destructive Examination2: Dye Penetrant Inspection for nozzle welds
• PWHT: Included
• IC MAWP: 320 PSIG @ 350°F
• AC MAWP: 1109 PSIG @ 350°F
Equipment
• IC & AC Louver Sets: Included, Automatic

• Removable Bug Screens: Not Included
• Hailguard: Not Included
• Protective Grating: Fitted over air discharge areas (if applicable)
applicable)
• Motor removal beam: Included
• Lifting lugs for each section: Included
• Extended lube lines: Included
Notes
• 1. Shop run test (at the Air-X-Changers factory) is included
• 2. Each header to have flanged flushing and draining connections
connections
• 3. From Air-X-Changers: “Acceptance of proposal permits the painting or coating of header welds prior to
pressure testing and leak testing of pressure-retaining welds after painting or coating; reference Paragraph UG-
99(k)(1) and (2) of ASME Section VIII, Division 1.”

PROCESS PIPING
• Process piping is designed, fabricated and tested in accordance with ANSI B31.3.
• All process piping quoted is carbon steel material.
• Carbon steel piping 2" will have minimum wall thickness of Sch/80
Sch/80
• For 600# ANSI in combination with a 0.0625” corrosion allowance, carbon steel piping 1.5" and smaller will
have a minimum wall thickness of Sch/160
• Customer preference is for all flanged connections for process piping
• Only strap pipe clamps will be used; U-
U-Bolts are not included
• Bolting is ASTM A 193/A-B7M Stud Bolts with ASTM A 194/A-7M Heavy zinc plated hex nuts.
• MTRs for all process piping materials are included
Testing
• 100
100% radiography
radiography of butt welds is included
• Hydro-tested to 1-1/2 times its design pressure.
• Pressure recorder charts are not supplied as a standard.
Customer Connections
• Customer inlet connection is at theSkid Edge.
• Customer discharge connection is at the skid edge.
• All Customer connections shall terminate with a flange 1” inside the skid boundary
• Minimum tie-in point flange size shall be 1”.
Start-
Start-Up Screens
• One start-up screen is included for each stage
• 1SS: (1) 3”-150#RF, 250% 304SS mesh
• 2SS: (1) 2”-300#RF, 250% 304SS mesh

Preliminary
Preliminary Process Pipe System
System
Materials & Flange Ratings.

Ratings.
Line Size Design Temp. ANSI
(in.) Pressure Rating Rating
(PSIG) (°F)
Inlet to 1SS Scrubber 3 272 150 150#RF
1SS Scrubber to 1SS Bottle 3 272 150 150#RF
1SD Bottle to IC Cooler Section 2 320 350 300#RF
IC Section TC Recycle Line (before valve) 2 320 350 300#RF
IC Section TC Recycle Line (after valve) 2 320 150 300#RF
IC Cooler Section to 2SS Scrubber 2 320 150 300#RF
2SS Scrubber to 2S Comp. Cylinder 2 320 150 300#RF
2S Comp. Cylinder to AC Cooler Section 2 1109 350 600#RF
AC Section TC Recycle Line (before valve) 2 1109 350 600#RF
AC Section TC Recycle Line (after valve) 2 1109 150 600#RF
AC Cooler Section to 2SD Scrubber 2 1109 150 600#RF
2SD Scrubber to Final Discharge 2 1109 150 600#RF
Unit Recycle Line (before valves) 2 1109 150 600#RF
Unit Recycle Line (after 2SS recycle valve) 2 320 150 300#RF
Unit Recycle Line (after 1SS recycle valve) 2 272 150 150#RF
2SS Blowdown Line (before valve) 2 320 150 300#RF
2SS Blowdown Line (after valve) 2 272 150 300#RF
2SD Blowdown Line (before valve) 2 1109 350 600#RF
2SD Blowdown Line (after valve) 2 1109 150 600#RF
PSV Vent Header 4 272 150 150#RF
Notes
• 1. Pipe sizing and pressure rating are preliminary and subject to change after final engineering.
• 2. TC – Temperature Control.
• 3. Insulation/heat tracing of lines is not included (ie, not shown on existing Exterran P&IDs).

PROCESS VALVES
First Stage Suction Relief Valve

• (1) 1”-150#RF X 2”-150#RF, CS, Spring-Operated Mercer Relief Valve, w/ “E” size orifice, set @ 272 PSIG
First Stage Discharge Relief Valve

• (1) 1”-300#RF X 2”-150#RF, CS, Spring-Operated Mercer Relief Valve, w/ “E” size orifice, set @ 320 PSIG
Second Stage Discharge

Discharge Relief Valve
• (1) 3/4”-600#RF X 1”-150#RF, CS, Spring-Operated Mercer Relief Valve, w/ “C” size orifice, set @ 1100 PSIG
Main Process Gas Valves Supplied
Line Tag Description Control

Inlet Valve (Manual) VL 1999 3”-150#RF, CS, KF (or equal) ball valve ----
*Suction ESD Valve (Auto) SDV XXX01 3”-150#RF, CS, KF (or equal) ball valve Solenoid
Suction Control Valve (Auto) PCV XXX12A 2”-150#RF Fisher 667-ED40 3582 I/P
*2SS Blowdown Valve (Auto) BDV XXX02 2”-300#RF, CS, KF (or equal) ball valve Solenoid
*2SD Blowdown Valve (Auto) BDV XXX22 2”-600#RF, CS, KF (or equal) ball valve Solenoid
1S Recycle Control Valve (Auto): PCV XXX12B 2”-600#RF Fisher 667-ED40 DVC
1S Bypass Valve (Manual): VL 2002 2”-600#RF, CS, KF (or equal) ball valve ----
2S Recycle Control Valve (Auto): PCV XXX32 1”-600#RF Fisher 667-ED30 DVC
2S Bypass Valve (Manual): VL 2009 1”-600#RF, CS, KF (or equal) ball valve ----
IC Cooler Temp. Control Valve (Auto) TCV XXX07A 2”-300#RF Fisher 667-ED40 3582 I/P
AC Cooler Temp. Control Valve (Auto) TCV XXX27A 2”-600#RF Fisher 667-ED40 DVC
Discharge Check Valve VC 1124 2”-600#RF, CS, Noriseal, non-slam, piston- ----
type, w/ 316SS internals
*Discharge ESD Valve (Auto) SDV XXX43 2”-600#RF, CS, KF (or equal) ball valve Solenoid
Outlet Valve (Manual) VL 2002 2”-600#RF, CS, KF (or equal) ball valve ----
Notes
• 1. Valve sizes are subject to final engineering.
• 2. Process relief valves shall be gusseted.
• 3. Relief valve outlets are manifolded to a Customer skid edge connection.
• 4. NACE Trim and/or stainless steel internals for all carbon steel process valves is included.
• 5. CS – Carbon Steel.
• 6. *Comes with pneumatic spring-return actuator, with 24VDC solenoid and limit switch
• 7. Bleed ring with drain needle valve is included between each recyc
recycle
le valve and manual bypass valve
• 8. Bleed ring with drain needle valve at Suction ESD Valve outlet is included
• 9. A bleed ring with drain needle valve at both inlet and outlet of the Discharge ESD Valve is included.
included.

PRESSURE VESSELS
General
• All pulsation dampeners and scrubbers are designed, tested, stamped and National Board registered in
accordance with the ASME Code for Unfired Pressure Vessels, Section 8, Div. 1.
• All nozzles are X-STG minimum and compressor cylinder nozzle connections are provided with reinforcing pads
regardless of code requirements.
• The normal wall thickness for any scrubber or pulsation dampener will be 1/2" as a minimum.
• All main process connections on pressure vessels shall be flanged (minimum flange size is 1”).
• 3mm (0.125”) corrosion allowance is included.
• Seal weld internal attachments.
• Spot weld external attachments.
• 6000# full couplings (couplets are not allowed)
• 900# and under to be raised face, over 900# to be ring type joint
• This quotation is based on using Exterran
Exterran standard weld procedures.
• MTRs for all process vessel materials are included
Materials
• Vessel shells 24" O.D. and smaller are fabricated from SA-106 Gr. B seamless pipe.
• Vessel shells larger than 24" O.D are fabricated from SA-516-70 CS.
• Vessel heads are SA-516-70 CS normalized.
• Fittings are SA-234-WPB CS
• Forgings are SA-105 CS
Testing
• This quotation is based on using Exterran Standard NDE Procedures.
• 100% Radiography (w/ UT of CAT. D welds) is included
• All pressure vessels will be hydrostatically tested in accordance with the Code procedures except that they will
be tested at 1.3 times the MAWP.
• Recorder charts are provided.
• Copies of the ASME U1A reports are included as a part of Exterran Instruction Book.

Pulsation Dampeners
Dampeners (General)
General)
• If required, Discharge Dampeners supports via "hot" wedges would be used to remove the weight from the
compressor cylinders and restrain movement.
• Vessel sizes are based on the previously completed API 618 DA3 pulsation study for this same existing unit
design.
• Should a new API 618 pulsation study be required for any reason, any subsequent changes/additions required
by this subsequent digital pulsation study, including but not limited to an increase in vessel sizing, addition of
internals or secondary bottles, secondary engineering studies or changes to structural design will be to
Customer’s account
Pulsation Dampener Data
Stage 1 2
Suction Vessel(s) Qty (1) (1)

• Diameter IN 3” 6
• Length (Seam to Seam) IN Piping Only Expanded Pipe
• Corrosion Allowance IN 0.125 0.125
• MAWP PSIG 272 320
• Temp. Rating °F 150 150
• ANSI Rating 150#RF 300#RF
Discharge Vessel(s) Qty (1) (1)

• Diameter IN 10.75 6
• Length(Seam to Seam) IN 14 Expanded Pipe
• Corrosion Allowance IN 0.125 0.125
• MAWP PSIG 320 1109
• Temp. Rating °F 350 350
• ANSI Rating 300#RF 600#RF

Scrubbers (General)
General)
• Suction scrubbers are designed to remove liquid droplets. If liquid slugs are anticipated, Customer should
furnish a slug catcher upstream of compressor suction and any side stream connections.
• Each scrubber will have a diverter on the inlet nozzle, diverting the incoming stream to reduce the velocity.
• Minimum vessel wall thickness is ½” for added strength and higher MNF (also provides additional nozzle
strength)
strength)
Mist Extractor
Mist Extractor Type: Mesh Pad

Material: 316 S.S.
Box Material: Carbon Steel
Removable: No
Scrubber Skirt Fabrication Requirements

• Each scrubber will have a full diameter skirt. The skirt will be welded to the skid unless there is a requirement
for bolting to due extreme shipping restrictions or other design considerations.
• 24" and under to be seamless pipe, 30" and 36" to be welded pipe, over 36" to be rolled and welded plate.
• Material is the same as the scrubber shell.
• Scrubbers are welded to the skid.

First Stage Suction Scrubber/Blowcase Vessel Instrumentation
Liquid Level Control Equipment

Liquid Level Transmitter (LIT XXX09) Rosemount 3502 GWR level sensor
Liquid Chamber By Exterran w/ 2”-flanged vessel connections
Chamber Isolation Valves (2) 2”-flanged, CS, KF ball valve
Chamber Vent/Drain* Valves (2) ½” NPT, needle valves
“Scrubber-
“Scrubber-to-
to-Blowcase” Drain Line Check Valve 2”-150#RF, CS, KF check valve
(VC 1122)
Power Gas Valve (PGV) (VL XXX04B) (Auto) 1”-NPT, CS, Fisher D4
Equalization Valve (EV) (VL XXX04A) (Auto) 1”-NPT, CS, Fisher D4
PGV Outlet Valve (VL 1164) 1”-NPT, CS, KF ball valve
PGV Outlet PSV (PSV 1005) 1”-NPT X 1”-NPT, CS, Mercer 9100
EV Outlet Valve (VL
(VL 1164) 1”-NPT, CS, KF ball valve
PGV/EV Supply Inlet Valve (VL 1164) 1”-NPT, CS, KF ball valve
PGV/EV Supply Regulator (PCV 1039) 1”-NPT, CS, Fisher 627
PGV/EV Control Signal Regulator (PCV XXX04) 3/8”-NPT, CS, Fisher 67CFR
PGV/EV Control Signal Solenoid (SOV XXX04) 3/8”-NPT, 316SS, Versa 3-Way
High/Low Liquid Level Shutdowns (Scrubber Chamber)

Chamber Isolation Valves
Valves (2) 2”-flanged, CS, KF ball valve
High/Low Liquid Level Shutdowns (Blowcase Chamber)

Notes:
1. All above listed valves are NACE and/or have stainless steel trim.
2. GWR – Guided Wave Radar.
3. ‘RP’ = Regular Port; ‘FP’ = Full Port.
4. ‘CS’ = Carbon Steel; ‘SS’ = Stainless Steel
5. *Tubed/manifolded to Jatco blowcase.

First Stage Suction Scrubber/Blowcase Vessel Instrumentation (continued)
Level Gauge (Scrubber Chamber)

Level Gauge (LG 1063)
1063) Penberthy 1TL9, transparent-type
Level Gauge Iso-
Iso-Valves (LGV 1063) (2) Penberthy 320J gauge cocks
Level Gauge Vent/Drain* Valves (2) ½” NPT, needle valves
Level Gauge (Blowcase Chamber)

Level Gauge (LG 1064
1064) Penberthy 1TL9, transparent-type
Level Gauge Iso-
Iso-Valves (LGV 1063)
1063) (2) Penberthy 320J gauge cocks
Dump/Drain Valve System (Blowcase Chamber)

Auto Dump Valve (LCV XXX09) 2”-150#RF Fisher D4, w/ DVC 2696 positioner
Manual Drain Valves
Valves (VL 2000) (2) 2”-150#RF, CS, RP, KF ball valves
Drain Line Check Valve (VC 1122) 2”-150#RF, CS, KF check valve
**Auto
**Auto ESD Drain Line Valve (SDV XXX16) 2”-150#RF, CS, RP, KF ball valve
Bleed Rings w/ Valves (BR 1026, VN 1118) (2) 2”-150#RF Bleed Rings, each w/ ½” needle valve
10 USGAL, 200 PSIG MAWP Jatco Blowcase w/

Liquid System Equipment:
Equipment:
Power Gas Supply Valve Regulator (PCV 1045) 3/8”-NPT, CS, Fisher 67CFR
Liquid Level Switch/Controller (by Jatco) Float-Type, w/ 3-Way Valve and Manual Operator
Liquid Level Gauge (by Jatco) Included, w/ NPT gauge cocks
Liquid Drain Control Valve (By Jatco) 24VDC Solenoid
Notes:
4. ‘CS’ = Carbon Steel; ‘SS’ = Stainless Steel.
5. Tubed/manifolded to Jatco blowcase.
6. **Comes with pneumatic spring-return actuator, 24VDC solenoid and (2) limit switches.

Second Stage Suction/
Suction/Discharge Scrubbers
Scrubbers Instrumentation
Liquid Level Control Equipment (each scrubber)

Liquid
Liquid Level Transmitter (LIT XXX2
XXX29/49)
/49) Rosemount 3502 GWR level sensor
High/Low Liquid
Liquid Level Shutdown (each scrubber)
Liquid Level Transmitter (LIT XXX28/48
XXX28/48)
28/48) Rosemount 3502 GWR level sensor
Chamber Vent/Drain* Valves
Valves (2) ½” NPT, needle valves
Level Gauge (each scrubber)

Level Gauge (LG 1063) Penberthy 1TL9, transparent-type
Level Gauge Iso-
Iso-Valves (LGV 1063/5
1063/5)
/5) (2) Penberthy 320J gauge cocks
Dump/Drain Valve
Valve System (each scrubber)
Auto Dump Valve (LCV XXX29/49)
XXX29/49) 2”-flanged Fisher D4, w/ DVC 2696 positioner
Manual Drain Valves (VL 2001/2
2001/2)
1/2) (2) 2”-flanged, CS, RP, KF ball valves
Drain Line Check Valve (VC 1123/4
1123/4)
3/4) 2”-flanged, CS, KF check valve
**Auto ESD Drain
Drain Line Valve (SDV XXX3
XXX36/56)
/56) 2”-flanged, CS, RP, KF ball valve
Bleed Rings w/ Valves (BR 1027/8
1027/8,
7/8, VN 1118) (2) 2”-flanged Bleed Rings, each w/ ½” needle valve
Liquid Drain Flow Meter (each scrubber)

Flow Meter (FE XXX34/54) 2”-flanged Micro Motion F050 Coriolis-Type
Notes:
4. ‘CS’ = Carbon Steel; ‘SS’ = Stainless Steel
5. *Tubed/manifolded to first stage suction scrubber inlet line
6. **Comes with pneumatic spring-return actuator, 24VDC solenoid and (2) limit switches.

First Stage Suction Scrubber/Blowcase
Scrubber/Blowcase Vessel Data
Design Pressure (PSIG) 272
Design Temperature (°(°F) 150
Outside Diameter (i
(in.) 30
Seam-
Seam-to-
to-Seam Length (i(in.) 108
Scrubber-
crubber-Portion Length (in.) 72
Blowcase-
Blowcase-Portion Length (in.) 36
Mist Eliminator 316LSS Mesh Pad
Second Stage Suction Scrubber Vessel Data

Outside Diameter (i
(in.) 24
Seam
Seam-to-
Second Stage Discharge Scrubber Vessel Data

Outside Diameter (i
(in.) 24
Seam-
Seam-to-

UTILITY PIPING
• The following utility piping requirements apply only to piping furnished by Exterran
• Utility piping furnished by the OEM will not be modified by Exterran and may contain threaded connections.
• Compressor oil drain to the edge of the skid in a threaded 1” line

• Internally steel braided oil resistant hoses are used at the oil level controller/low level shutdown to allow for oil
level adjustment
• Non-Asbestos gaskets are used in flanged connections.
• Packing vents and drains piped to edge of compressor skid.
• Frame oil piping as required.
• Pipe supports shall be installed on at least one side of all threaded valves
General utility piping design:

• The following utility piping requirements apply only to piping furnished by Exterran
• Utility piping furnished by the OEM will not be modified by Exterran and may contain threaded connections.
• Piping 2" and under to be NPT (minimum wall thickness S/80) or tubing.
• Screwed piping shall have a minimum wall thickness S/80.
• Use of Nipples is not allowed
• Piping over 2" to be butt-welded and flanged.
• Flanges are to be raised face.
• Metal compression pipe fittings may be used as required. Gap to be 3/4" wide. (Aeroquip or equal.)
• 3/4" NPT plugged low point drains
• 1/2" NPT high point vents with plugs
• Corrosion allowance: none
• 3000# fittings
• Couplings (Couplets will not be used in hydrocarbon service)
• Teflon tape shall not be used
Materials - General
• Utility Pipe Material:
• Pipe: SA-106-B CS
• Forgings: SA-105 CS
• Fittings: SA-234-WPB CS
• Studs/nuts: SA-193-B7 studs, zinc plated and SA-194-2H nuts, zinc plated
• Gaskets: 1/16" non-asbestos gasket in oil or gas systems
• Gaskets: Klinger style C-4401, Green, or equal in water systems

Compressor Oil Piping System
• Materials:
Materials
• Upstream of oil filter, CS pipe w/ CS fittings
• Pipe SA-106-B seamless carbon steel
• Forgings SA-105 carbon steel
• Fittings SA-234-WPB carbon steel
Downstream of Oil Filter
• 316SS tubing is included
• Gaskets
• 1/16" non-asbestos gaskets.
• Piping
Piping Design
• 3/4" NPT plugged low point drain connection(s) shall be furnished.
• 1/2" NPT plugged high point vent connection(s) shall be furnished.
Compressor Packing Vents, Distance Piece Drains, Distance Piece Vents

• Compressor packing vents are run to skid edge
edge, using tubing and/or schedule 80 screwed piping.
• Compressor distance piece drains are run to skid edge using tubing and/or schedule 80 screwed piping.
• Distance piece vents are run to skid edge using tubing and/or schedule 8 screwed piping.
Location
• All termination connections are brought to within 2” of the skid edge, when practical.
The following subsystems are included on the package and are considered Utility piping.
• Compressor Packing Vents/Drains
• Compressor Distance Piece Vents
• Compressor Distance Piece Drains

INSTRUMENTATION, WIRING AND TUBING
Pneumatic Instrument Air Supply Line

• 1”-150#RF, carbon steel material, w/ manual inlet supply valve
• Each individual instrument and valve operated pneumatically will be fitted with an instrument air
filter/regulator
Instrumentation Items
• Where applicable, all instrumentation will be mounted on a separate on-on-skid mounted instrument rack, with
appropriate
appropriate instrumentation isolation valving.
• All sensing tubing on skid will be 3/8” outer diameter and used in accordance with the tubing data below.
• Control signal tubing will be 1/2” minimum outer diameter and will be used in accordance with the following
data:
• 316 Seamless Stainless Steel Tubing Material, w/ 316 SS Swagelok fittings
• Stainless steel instrument tubing shall be run around the skid on nylon clamps and not strapped directly to the
skid steel / deck plate
• Instrument exhaust ports that vent directly to atmosphere shall be fitted with “bug screens”.
Transmitters
• Electronic pressure transmitters shall be SMART type with HART protocol.
Instrument Tags:
• **Provided-Instruments are tagged per flow sheets
• Type: **1" x 3" 316 SS tag with 316 SS wire

Main Process System Shutdown Items
1SS Pressure PIT XXX11

1SD Pressure PIT XXX13
2SD Pressure (before AC) PIT XXX33
2SD Pressure (after AC) PIT XXX51
1SS Temperature TIT XXX05
1SD Temperature TIT XXX06
2SS Temperature TIT XXX25
2SD Temperature (before AC) TIT XXX26
2SD Temperature
Temperature (after AC) TIT XXX45
1SS Scrubber Level LIT XXX10
1SS Blowcase Level LIT XXX08
2SD Scrubber Level LIT XXX48
Main Process System Control/Indication Items

FE XXX55 Diff. Pressure DPIT XXX55
1SD Temperature (after IC) TIT XXX07
2SD Temperature (after AC) TIT XXX27
1SS Blowcase Level LIT XXX09
2SD Scrubber Level LIT XXX49
Utility Items
Compressor Oil Pressure

Pressure PIT XXX62
Compressor Oil Temperature TIT XXX61
Compressor Oil Level LSLL XXX63
Comp. Cylinder Oil No-
No-Flow FSLL XXX64
Where there is a Transmitter used, L.I. (Local Indication) is by LCD in transmitter head only)

MACHINE MONITORING INPUTS
Vibration Point Listing

• (1) Compressor vibration sensor
• (1) Driver Vibration sensor
• (1) Cooler Motor
• Bearing temperature sensors are RTDs provided by the driver vendor (temperature transmitters for these
sensors
senso rs have been included)
included)
Bearing Temperature Point Listing

• (2) Motor Bearing sensors

Securing Hardware:
• Screws: **316 Stainless Steel
• Bolts: **316 Stainless Steel
• Straps: **316 Stainless Steel
• Tubing Clamps: **316 Stainless Steel
• Supports: **Galvanized steel
• U-Bolt clamps shall not be used
Instrumentation List
Instrument Manufacturers
• Pressure gauge - Process Wika 4.0” liquid-filled Or Equal
• Pressure gauge - Utility Wika 2.5” Or Equal
• Pressure Transmitter Foxboro IGP-10-A22-EIF Or Equal
• Temp. Gauge Wika 5.0” liquid-filled Or Equal
• Thermocouple Alltemp Type K Or Equal
• Vibration Transmitter Metrix ST5484 Transmitter Or Equal
• Frame Oil level controller Kenco / KLCE-9 Or Equal
• Solenoids 316SS body, 24VDC
• Thermo-wells 304 stainless steel, ¾” NPT
Local Gauges Provided

PRESSURE TEMPERATURE
Compressor Oil Filter (inlet & outlet) (by Ariel)
Instrument Air
Notes:
1. Utility thermo-wells to be threaded.
2. Process thermo-wells to be 2” flanged (excludes temperature sensors threaded into the compressor cylinder
body).
3. Miscellaneous equipment/instrument vendors’ standard nameplates provided.
4. Threaded couplings in utility piping for pressure connections.
5. Units for each pressure gauge shall be PSIG only.
6. Units for each temperature gauge shall be in Deg. F. only.

UNIT CONTROL PANEL
• The Customer will be providing PLC control for each unit

SKID DESIGN
Skid Type
• Single-
Single-Piece skid design, w/ piping
piping above top-
top-of-
of-skid steel
• Skid Beams
Beams Used:
Used: 14”WFX68
WFX68
• Skid is designed for onshore application on a concrete foundation provided by the Customer.
• Cooler is mounted on skid
Skid General Description

• Structural steel oil field type skid
• Material is carbon steel
• 3/16" floor plate between beams,
beams, w/ seal welding on the top of the floor plate only
only
• Include full penetration welds on corner cross member flanges w/ key cross member webs
• Tolerance for skid dimensions is +/-1/4". Any dimension that is out of tolerance must have engineering/shop approval.
• Leveling jack screws are provided
• Scrubber(s) and piping are supported by the skid members.
• Skid is provided with (4) lifting lugs designed with a 2:1 impact load.
load.
• Includes 3" high environmental drip rail with four drain sumps each terminates with a 2" FNPT connection.
• Max. deflection is L/36
L/360
360
• Compressor frame shall be mounted using epoxy grout
• Compressor frame crosshead guide areas are supported
• Main skid runners are to be marked to show location of each cross member.
• Areas underneath the main driver, compressor and scrubbers will be filled with concrete.
concrete.
• (2) Earthing (ground) lug connections at the opposite corners of the skid are included
included
• MTRs for the main skid structural materials are included
Estimated Unit Sizes and Dimensions

Dimensions
Item Compressor Skid

Length 35 Ft.
Width 14 Ft.
Height 13 Ft.
Weight 57,000 lbs
PROTECTIVE COATING AND

AND PAINTING
• Conoco Painting System with Exterran comments noted

ENGINEERING
PRELIMINARY APPROVAL DOCUMENT SCHEDULE

___TBA__ weeks for P&ID’s and U&ID’s
___TBA__ weeks for Bill of Materials
___TBA__ weeks for General Arrangement Drawing(s)
ENGINEERING STUDIES
Special Note: The following studies for the existing unit design have already been completed and therefore will not be
re-
re-done for these next (3) units
API 618 DA3 Pulsation study

API 618 M.11 Piping Flexibility Study
Skid Study
Torsional Study
Highlighted DOCUMENTATION for Customer

12 Month Critical Spare Parts List
OEM Certification for all PSVs
Notes:
1. *Exterran has allowed the Customer (10)
10) business days to review, approve and return “Issued For Approval”
Exterran technical documentation.
2. Exterran will provide (20) working days advance notice for the final shop testing of each unit.

PACKAGE INSPECTION AND
AND TESTING
• Package testing and inspection will be performed in accordance with Exterran's standard "Inspection and
Testing Plan", a copy of which can be provided upon request.
Customer visits for Package Inspection

• The Customer is welcome to visit Exterran’s manufacturing facility and examine his compressor package at any
time during usual working hours. Customer must check in with the Project Manager upon his arrival.
• No provisions have been made to accommodate a full time in-house Customer inspector, nor are hold points
included in manufacturing schedule to notify the Customer of specific events.
• A schedule of any required inspections by the Customer or his designated inspector will be developed during
the project kickoff meeting after an order has been placed. Customer will be notified of these test dates as far
in advance as is practical.
PACKAGE TESTING
• Please refer to the attached previously provided ITP listing regarding scope included
• Electric motor driven units will not include a mechanical run test due to power requirements.
• Compressor bar over
Package Components
• Unless otherwise noted in this proposal, component manufacturers’ standard testing is offered.
SCOPE OF WORK EXCLUDED

EXCLUDED
• PSV Site Certification

• Skid installation at site
• Platforms and ladders not otherwise noted in the enclosed proposal
• Design and supply of the foundation and anchor bolts
• Motor switch gear, power connections and motor starters
• Interconnecting piping (Process and Utilities) and wiring between Vendor supplied packages and equipment
supplied by others
• Field installation of equipment

TECHNICAL COMMENTS AND
AND EXCEPTIONS
Please see the separate document Exterran has prepared regarding technical comments and exceptions to the
Customer’s general specification set.
Regarding the Customer’s “Material Requisition” document, please also note the following:
Detailed Scope of Supply

4.0 Comment: Main motor vendor lists voltage at 460 Volts.
10. Comment: Noted API 618 has already been completed for this unit design and so is currently now not included in
the base unit price quoted.
11. Comment: Noted Torsional study has already been completed for this unit design and so is currently now not
included in the base unit price quoted.
12. Comment: Spares/special tools are priced separately.
15. Comment: Exterran will be submitting service rates information in the coming days.
Other Services
Comment: Exterran will be submitting the information for these items in the coming days.
General Requirements
16.a Comment: As a reminder note on this item, a full no-load mechanical run test of the unit is not included.
16.c Comment: (On-site or other) Operator/Engineering training (additional to what has already been provided) would
be at Exterran’s typical “per diem” rates for this item (ie, not included in the base unit price quoted).
16.d Comment: On-site items such as this would be at Exterran’s “per diem” rates (ie, not included in the base unit price
quoted).
20. Comment: Note that noise level guarantees are not available from Exterran (requested sub-vendor noise data, as
requested in this item, will be provided, as available from the respective sub-vendor).
Regarding the items provided by Conoco to Exterran as follow-up Items, please note the following:
COMPRESSOR SKID
 Confirm 2nd stage discharge pressure is rated for 1234 psi

Exterran Response: Exterran notes here that as per subsequent discussion with Conoco Purchasing, Exterran has enclosed
the original 1109 PSIG second stage discharge pressure rating for this enclosed unit design now quoted.
 Isolation valve required on fuel gas supply, upstream of where it tees to the blowcase
Exterran Response: This item is currently not included in the base unit price quoted (option available upon request).

Reciprocating Compressor Technical Proposal

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Reciprocating Compressor Technical Proposal

Uploaded by

Copyright:

Available Formats

RECIPROCATING COMPRESSOR

Address: 550 Westlake Park Blvd, 3WL9108

BASE UNIT SCOPE OF SUPPLY SUMMARY ............................................................................................................................3

A WORLD OF ENERGY SOLUTIONS Page 2 of 31

• Compressor frame and cylinders

A WORLD OF ENERGY SOLUTIONS Page 3 of 31

Job Site Information

Altitude: 263 342 FT

A WORLD OF ENERGY SOLUTIONS Page 4 of 31

Case **Design New Case

Ariel Corporation will guarantee a *single

A WORLD OF ENERGY SOLUTIONS Page 5 of 31

Distance Piece Description

• Explosion Relief Doors Included

• Automatic electric-motor driven pre-lube pump with permissive

A WORLD OF ENERGY SOLUTIONS Page 6 of 31

• Compressor frame oil cooling

Frame oil cooler

Coupling and Belt Guards

A WORLD OF ENERGY SOLUTIONS Page 7 of 31

Lubricator Tubing and Fittings

Cylinder Lubrication System

A WORLD OF ENERGY SOLUTIONS Page 8 of 31

Electric Motor Testing

A WORLD OF ENERGY SOLUTIONS Page 9 of 31

Gas Section Details

• IC & AC Louver Sets: Included, Automatic

A WORLD OF ENERGY SOLUTIONS Page 10 of 31

A WORLD OF ENERGY SOLUTIONS Page 11 of 31

Materials & Flange Ratings.

A WORLD OF ENERGY SOLUTIONS Page 12 of 31

First Stage Suction Relief Valve

First Stage Discharge Relief Valve

Second Stage Discharge

Main Process Gas Valves Supplied

Line Tag Description Control

A WORLD OF ENERGY SOLUTIONS Page 13 of 31

A WORLD OF ENERGY SOLUTIONS Page 14 of 31

Pulsation Dampener Data

Suction Vessel(s) Qty (1) (1)

Discharge Vessel(s) Qty (1) (1)

A WORLD OF ENERGY SOLUTIONS Page 15 of 31

Mist Extractor Type: Mesh Pad

Scrubber Skirt Fabrication Requirements

A WORLD OF ENERGY SOLUTIONS Page 16 of 31

Liquid Level Control Equipment

High/Low Liquid Level Shutdowns (Scrubber Chamber)

High/Low Liquid Level Shutdowns (Blowcase Chamber)

A WORLD OF ENERGY SOLUTIONS Page 17 of 31

Level Gauge (Scrubber Chamber)

Level Gauge (Blowcase Chamber)

Dump/Drain Valve System (Blowcase Chamber)

10 USGAL, 200 PSIG MAWP Jatco Blowcase w/

A WORLD OF ENERGY SOLUTIONS Page 18 of 31

Liquid Level Control Equipment (each scrubber)

Level Gauge (each scrubber)

Liquid Drain Flow Meter (each scrubber)

A WORLD OF ENERGY SOLUTIONS Page 19 of 31

Second Stage Suction Scrubber Vessel Data

Second Stage Discharge Scrubber Vessel Data

A WORLD OF ENERGY SOLUTIONS Page 20 of 31

• Compressor oil drain to the edge of the skid in a threaded 1” line