Department JSA No.

       Civil Department   016

CONCRETE WORKS, CONCRETE POURING
  JSA Title
AT LDPE Polymerization Revision 01
 
 Minimum PPE’s “Safety Helmet, Safety Shoes, Safety Glass (dark &
clear glasses), Long sleeves shirt” & Ready to use working gloves. If
Personal Protective Equipment
necessary wear rubber boots, concrete apron, & rubber gloves.
Required
 
TASNEE PROJECT    

JOB SAFETY ANALYSIS   New JSA Revised JSA √X 28 September 2006

Check One Review Date
Revision #: 01
         
BASIC JOB STEPS   POTENTIAL HAZARDS RECOMMENDATIONS
A. PREPARATION / INSPECTIONS PROVIDE / ACQUIRE APPROVED METHOD
STATEMENT AND APPROVED JAB SAFETY ANALYSIS

1. Pre-Commencement Activities (QA-QC
inspection prior to concrete pouring)
1.1 Key Personnel falling into trenches/excavation, 1.1.1 Barricade the area
form work, and rebar forms (slip, trip & fall). Falling 1.1.2 Ladder/access and access ramp must provide in
of workers on the access down to excavation. correct location in the excavated area and having clear
Heat Stress and Dehydration access when approaching to it. Appropriate stair steps
shall be provided for convenience to move.
1.1.3 Removal of all tripping hazards
1.1.4 Provide handrail (for stair access)
1.1.5 Provision of sufficient cool drinking water (include the
use of ice)
1.1.6 Provision of shaded rest places (HEAT STRESS
SHELTER)
1.1.7 Frequent breaks during extremely hot weather

General Instruction:
- No materials near excavation, and No blocking the
access route

1.2 No emergency access route due to poor
planning and no preparation (slip, trip, and fall)
1.2.1 Provide access for all area of inspection and where
to pour concrete (cutting or bending of rebar to provide
access way; installing timber or planks to make a
connection between/into other area of inspection)
1.2.2 Provide working platform by placing planks into the
path of inspection and pouring.
1.2.3 Wood cup will provide for all rebar-end for protection
1.2.4 Provide Exit / Access Sign Board

B. AREA PREPARATION
1. Preparation of access way
2. Transporting Concreting equipments to pouring 2.1 Falling equipment during transportation
point area.
3. Shifting Concreting equipments within pouring
area.
B. PREPARATION AT POURING AREA
1. Using stair /ladder and access route entering
down the pouring area.
1.1 (slip, trip & fall) 1.1.1 Barricade area of concrete pouring and provide area
for concrete pump.
1.2 Falling of workers on the access 1.2.1 Ladder/access must be fixed in the correct location
and having clear access when approaching to it.
Appropriate stair steps shall be provided for convenience
to move.
1.2.2 Removal of all tripping hazards
1.2.3 Provide handrail (for stair access)
1.2.4Provide access for all area of inspection and where to
pour concrete (cutting or bending of rebar to provide
access way; installing timber or planks to make a
connection between/into other area of concrete pouring
and in time of inspection) as per attached drawing
1.2.5 Provide working platform by placing planks into the
path of pouring.
1.2.6 Wood cup will provide for all rebar-end for protection
1.3 Heat Stress and Dehydration 1.3.1. Provision of sufficient cool drinking water (include
the use of ice)
1.3.2. Provision of shaded rest places (HEAT STRESS
SHELTER)
1.3.3. Frequent breaks during extremely hot weather
2.1.1 Equipment to be secured onto the vehicle for
transportation
2.2 Hitting/bumping of cargo truck while 2.2.1 Spotter/Banksman shall be position to control
maneuvering to get closer to unloading point. movement of equipment.
2.3 Riding (Passengers) on operating equipment 2.3.1 No passenger is allowed to ride outside the
equipment. Passengers can only be transported if there a
dedicated seat and seat belt provided
3.1 Workers tripping while moving concreting 3.1.1. Everyday TBT shall be conducted regarding the
equipment. daily activities
3.1.2. JSA’s should be implemented during daily TBT
1.1 Falls from ladder while accessing / egressing 1.1.1 Ladder/access must be fixed in the correct location
and having clear access when approaching to it.
Appropriate stair steps shall be provided for convenience
to move.
1.1.2 Removal of all tripping hazards

C. TRAFFIC FLOW OF TRANSIT MIXER INSIDE C.1 Collision between truck mixers and other
JOB SITE. moving equipment on site.
D. SETTING UP CONCRETE PUMP
E. OPENING UP BOOM PIPE OF CONCRETE
PUMP
1. Pouring Concrete By Using Concrete Pump
C.2 Mechanical breakdowns on truck mixers while C.2.1 Safety Dept. shall define safe access/ route for the
inside jobsite causing obstruction
C.3 Potential accidents/ injuries cause by vehicles/ C.2.2 Review and Re-route traffic flow. If necessary
equipment moving in congested area
D.1 Potential injuries to workers while deploying
the outriggers
E.1 Hitting of equipment, structures or even
workers while setting up pump.
1.1 Workers being struck by hose
1.1.3 Provide handrail (for stair access)
1.1.4 Provide access for all area of inspection and where
to pour concrete (cutting or bending of rebar to provide
access way; installing timber or planks to make a
connection between/into other area of inspection)
1.1.5 Provide working platform by placing planks into the
path of inspection and pouring.
1.1.6 Wood cup will provide for all rebar-end for protection
(same comments –Site preparation 1.2.1)
C.1.1 Flagmen and spotters shall manage much all of the
time for traffic movement on concrete mixers to avoid
confusion of the drivers.
C.1.2 Drivers and Operators shall be well informed
regarding the route
C.1.3 Equipment Inspection is required/Daily checklist for
Trucks is necessary
C.1.4 Use of truck wheel stopper is required
movement of equipment during the concrete pouring
operation
D.1.1 Provide barricade/ flagging around the equipment
D.1.2 Flagmen/ Banksman shall control the area around
the concrete pump during concreting operations
D.1.3 Avoid outriggers near from the excavation (2 meters)
D.1.4 Large Mats to be deploy under the outrigger feet
E.1.1ite Engineer and Pump Operator & his crew shall
confer about safe position of the equipment and safety
matters before pouring.
E.1.2 Provide barricade/ flagging around the equipment
E.1.3 Flagmen/ Banks-man shall control the area around
the concrete pump during concreting operations
(same comments as D.1.1, D.1.2)
1.1.1 Designate workers who are capable of handling the
hose
1.1.2 Experienced / skilled / trained workers shall be use
for the job
1.1.3 Use 2 (two) tag lines to keep under control the
hoses

2. Movement of worker inside pouring area
(including group of workers handling the
portable handling machine)
3. Workers doing the finishing and leveling of lean
concrete
F. CLOSING CONCRETE PUMP
G. CLEANING/WASHING CONCRETE PUMP
1.2 Workers struck by concrete pump hose 1.2.1 Supervisor to ensure that the worker (s) designate to
control the hose do so at all times
1.3 Concrete debris striking workers while hose is 1.3.1 Cover/blind the end of pump hose before rotating the
being rotated concrete pump.
1.3.2 Supervisor to ensure all workers are clear of the area
while the hose is being rotate.
2.1 Skin Irritation cause by cement toxicity 2.1.1 Wear Safety Rubber boots with steel toe, safety
gloves, Long sleeves shirt, helmet (body cover or apron
should be wore by pump hose holder)
2.2 Slipping resulting in injuries to feet and legs 2.2.1 Experienced / skilled / trained workers must to do the
job
2.2.2 Safety Awareness (placing Sign board “ watch your
step”) for additional alertness for all the active workers into
the location
2.2.3. Install planks for easy movements on other
areas
2.3 Back injury cause by improper lifting 2.3.1 Buddy-buddy system will be organized
2.3.2 Proper lifting will be imposed and advised by the
safety-in-charge
2.4 Environmental spill 2.4.1 Report all environmental spills to GAMA HSE Dept.
2.4.2 Awareness Program regarding environmental safety
3.1 Slipping resulting in injuries to feet and legs 3.1.1 Wear Safety Rubber boots with steel toe, safety
(same comment as 2.2) gloves, Long sleeves shirt, helmet
3.1.2 Experienced / skilled / trained workers must to do the
job (same comments as 2.1.1, 2.1.2)
F.1 Hand injury during closing of outrigger boom of F.1.2 Only concrete pumps operators or equivalent :
concrete pump. Experienced / skilled / trained workers must to do the job
G.1 Using pressurized water, indiscriminately, G.1.1 Cleaning shall be done in the designated area.
causes Eye Injuries G.1.2 Concrete pump operators to carry out this operation
in designated area.
G.1.3 Wear safety glass
G.2 Environmental and health hazard due to G.2.1 Use of Rubber gloves or equivalent to protect the
diesel use for concrete nozzle cleaning cleaner
G.2.2 Plastic sheet should be provided to protect soil from
hazardous substance
G.2.3 Treated as an environmental spill, must be
reported
H. CLEANING/WASHING CONCRETE TRUCK G.1 Using pressurized water, indiscriminately, G.1.1 Cleaning shall be done in the designated area.
MIXERS causes Eye Injuries G.1.2 Concrete pump operators to carry out this operation
in designated area.
G.1.3 Wear safety glass

G.2 Environmental and health hazard due to
diesel use for concrete nozzle cleaning (same
comments as G.1, G.2)
G.2.1 Use of Rubber gloves or equivalent to protect the
cleaner
G.2.2 Plastic sheet should be provided to protect soil from
hazardous substance
G.2.3 Treated as an environmental spill, must be
reported (same comments as G.1.1, G.1.2, G.1.3, G.2.1,
G.2.2, G.2.3)

I. FINISHING WORK I.1 Tripping and environmental hazard I.1.1 Collecting all concrete debris from around the area
I.1.2 Good housekeeping

Prepared by: Date: Employees 1. V.G.A. Guinza

participating in
Tolga Selcuk / GAMA 2. John Levy Jueves
the development
Checked by: Date: of JSA 3. R. PiapaCruz
Kaan Alkan / GAMA   4.
5.
Approved by: Date:
TAL - HSE
Approved by: Date:
IMT -HSE