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Process General Evaluation Criteria Severity (S)
Potential Failure Effects rated according to the criteria below
Impact to End User
Sev Effect Impact to Your Plant Impact to Ship to plant (When Known)
(When Known)
Failure may result in an acute health and/or Failure may result in an acute health and/or Affects safe operation of the vehicle and/
safety risk for the manufacturing or assembly safety risk for the manufacturing or assmbly or other vehicles, the health of driver or
10
worker worker passenger(s) or road users or
High
pedestrians
failure may result in in-plant regulatory non- failure may result in in-plant regulatory non- noncompliance with regulations
9
compliance compliance
100% of production run affected may have to Line shutdown grater than full production shift;
be scrapped. Failure may result in in plant stop shipment possible, field repair or
regulatory noncompliance or may have a replacement required. (Assembly to end user)
Loss of primary vehicle function
chronic health and / or safety risk for the other than for regulatory noncompliance. Failure
8 necessary for normal driving during
manufacturing or assembly worker may result in in-plant regulatory noncompliance
expected service life
or may have a chronic health and/or safety risk
Moderate
for the manufacturing or assembly worker
high
Product may have to be sorted and a portion( Line shutdown from one hour up to full Degradation of primary vehicle function
less than 100%) scrapped; deviation from production shift; stop shipment possible; filed necessary for normal driving during
7 primary process; decreased line speed or repair or replacement required (assly to end expected service life
added manpower user) other than for regulatory noncompliance

100% of the production run may have to

6 Line shutdown up to one hour Loss of secondary vehicle function
reworked offline and accepted
A portion of production run may have to be Less than 100% of product affected; strong
5 Moderate reworked off line and accepted possibility for additional defective product; sort Degradation of secondary vehicle function
high required; no line shutdown
100% of production run may have to be Defective product triggers significant reaction Very objectionable appearance, sound,
4 reworked in station before it is processed plan; additional defective products not likely; sort vibration, harshness, or haptics
not required
a portion of production run may have to be Defective product triggers minor reaction plan; Moderately objectionable appearance,
3 reworked in-station before it is processed additional defective products not likely; sort not sound, vibration, harshness or haptic
required
Low
Defective product triggers no reaction plan; Slightly objectionable appearance, sound,
Slight inconvenience to process, operation or
2 additional defective products not likely; sort not vibration, harshness, or haptic
operator
required; requires feedback to supplier
1 Very No discerning effect No discernible effect or no effect No discernible effect
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