Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

ENERGY

SAVING
SOLUTIONS

Steam jet Ejector &


Water jet Ejector Systems

JET VACUUM SYSTEMS PVT. LTD


An ISO 9001:2008 Certified Company Efficiency is our prime concern
Steam Jet Ejector is the total absence of moving parts, which eliminate mechanical breakdown, and assures constant and
dependable operation with freedom from repairs. No adjustment or lubrication is required nor are any specially trained
operators necessary as their operation is very simple. Over and above this, as Steam Jet Vacuum System convey at very high
velocity which are many times the speed of sound, they are capable of handling large volume under vacuum thus making them
eminently suitable for deodorization, evaporation, distillation, crystallization, power generation, dye & intermediates
applications wherein high quantity of condensable and non-condensable loads are to be handled.

Stage Nominal Range of Nominal Range Effect Of Operational Change on Critical Flow Booster/Ejector Performance
pressure (in torr) of Vacuum (in mm Hg) Motive pressure Discharge pressure Suction pressure Suction capacity
Single stage 80-300 460-680 Decrease Constant Increase rapidly Decrease rapidly
Second stage 12-100 660-748 Constant Increase Increase rapidly Decrease rapidly
Third stage 4-25 735-756 Constant Constant Increase Increase
Fourth stage 4-0.06 756-759.4 Constant Constant Decrease Decrease
Fifth stage 0.6-0.02 759.4-759.98 Increase Constant Constant Decrease rapidly
Sixth stage 0.05-0.01 759.95 - 759.99 Constant Decrease Constant Unchanged

PRINCIPLE :
Steam Jet Ejectors offer a reliable & economical means for producing vacuum. In
Steam Jet Ejector, pressure energy of motive fluid is converted into velocity
energy. The velocity energy entrains the suction fluid. This entrained mixture of
motive fluid & suction fluid are discharged via convergent/divergent diffuser
where its velocity energy is reconverted into pressure energy. This action makes
the discharge pressure higher then suction pressure thus a Steam Jet Ejector
behaves like a compressor.

APPLICATION : SALIENTS FEATURES : MATERIAL OF CONSTRUCTION:


G
Turbine/Power Plant G
Reliable Operation G
Cast iron
G
Viscose Industry G
Optimum Steam Consumption i.e. G
Carbon steel
G
Edible Oil Extraction High Working Efficiency G
SS-304/SS-304L/SS-304Ti
G
Distillation. G
Low Operating & Installation Cost G
SS-316/SS-316L/SS-316Ti
G
Pharmaceuticals &Drug G
No Moving Parts G
SS-904L
Industry G
No Lubrication G
Impervious Graphite
G
Chemical Industries G
Minimal Maintenance G
Polypropylene
G
Dyes & Dyes Intermediate G
Hast Alloy C-276
G
Fine Chemicals RANGE: G
Teflon Lined
G
Textile Industry We Design Customized Vacuum Systems G
Rubber Lined
G
Paper Industry As Per Client's Requirement
G
FRP Lined
G
Evaporation G
Design Suction Pressure: As Per The
Customer's Requirement G
Any Other Customized M.O.C
G
Lab Application in Chemical
Industries. G
Motive Steam Pressure: As par

G
And Many More Availability At Site
G
Capacity: From Laboratory Scale To
Any Required Capacity
EJECTOR
e a d b c a : Suction Chamber

Motive b : Throat
Flow
c : Discharge

d : Nozzle
Suction
Flow e : Nozzle Holder

Multi Stage Booster, Ejector Vacuum System with Mixing Condenser and with
cooling water re-circulated directly through cooling tower.

Motive Inlet

REFORMER

C.W.Inlet Y-EJECTOR

W-BOOSTER C.W.Inlet

Z-EJECTOR

PRIMARY
CONDENSER SECONDARY
CONDENSER
Gas Outlet + W.V.

COOLING TOWER
X-BOOSTER C.W.Outlet

C.W.Outlet
Bleed

Fresh water RECIRCULATING


Cooling Tower

HOT WELL RECIRCULATION PUMP

Advantages Disadvantages
Lowest capital cost Cooling water gets polluted
Very little maintenance required Odour emission takes place
Simple and reliable to operate Cleaning of cooling tower to be carried
Condensers do not get fouled
Multi Stage Booster, Ejector Vacuum System with Mixing Condenser but with
cooling water re-circulated indirectly through a PHE (Plate Heat Exchanger)

Motive Inlet

REFORMER

C.W.Inlet Y-EJECTOR

W-BOOSTER C.W.Inlet

Z-EJECTOR

PRIMARY PHE-2
CONDENSER SECONDARY
CONDENSER (Standby)

X-BOOSTER C.W.Intlet
C.W.Outlet
to Cooling Tower
PHE-1
(Operating)
C.W.Outlet
C.W.Outlet
to Cooling Tower

C.W.Intlet
to Cooling Tower

To
Overflow
Fatty Material

HOT WELL RECIRCULATION PUMP

Advantages Disadvantages
Keeps the two Water Systems separate i.e. the contaminated Have slightly higher consumption
cooling water coming out of the direct contact Inter-condenser
of the Vacuum System and the clean cooling tower water circuit.
Simple and reliable to operate. Relatively higher capital cost because of
involvement of PHEs.
Mixing Condensers do not get fouled. Standby PHE has to be installed.
Very little maintenance required as PHEs do not get fouled quickly Has relatively more space requirement.
and can be cleaned easily without stopping the system by installing standby
Booster, Ejector and Vacuum Pump Combination System with Shell & Tube
Inter-Condensers

Steam Inlet

NaOH in REFORMER

Y-EJECTOR

C.W.Outlet

C.W.Outlet
X-BOOSTER SECONDARY
CONDENSER
PRIMARY
CONDENSER

C.W.Inlet

W-BOOSTER Z-EJECTOR

C.W.Inlet
Condensate

Condensate

NaOH Make-Up
Solution
Hold-Up
Volume
10-12 pH
To Cooling
Tower / Atp

Drain
NaOH HOT WELL RECIRCULATION PUMP HOT WELL
with Soap

Advantages Disadvantages
Cooling water does not get polluted Have slightly higher steam consumption.
As the cooling water is clean, the odour causing residue does not Therefore, have slightly higher cooling
contaminate. water consumption.
Requires relatively very less space. Very expensive to install.
Motive Steam

SUCTION
to EJECTOR
STEAM
JET EJECTOR

WATER JET EJECTOR

MAKE-UP
WATER

OVER FLOW RE-CIRCULATION


Combination of Steam Jet Ejector + Vacuum Pump to TANK
COOLING TOWER
EL-0.000mt.

MOTIVE LIQUID INLET DRAIN


Water or other liquid enters the blower
under pressure. RE-CIRCULATION
MOTIVE SPRAY NOZZLE WITH SPIRAL PUMP
The motive liquid is broken Into a high 2-STAGE STEAM JET EJECTOR + WATER JET EJECTOR SYSTEM
velocity spray for maximum entrainment of gas.
GAS INLET
Gas is drawn into the ejector
by the ejector action of the spray liquid.

BODY
The body is an expounded chamber for
the uniform distribution of the gas.
CONVERGING SECTION
The gas velocity is increased and the pressure is
depressed as the gas moves loward the venturi throat
Standard Design Parameters
VENTURI THROAT Suction Pressure Up to 0.1mm Hg
The optimum gas velocity is attained.
DIVERGING SECTION Steam Pressure Up to 0.7Kg/cm2G
The maximum regain of gas pressure is achieved.
GAS DISCHARGE
Capacity As per availability At Customer Site
Gas and liquid discharge to a MOC As per Customer Requirement
gas-liquid separator.
Size Up to 8"x8"(Suction x Discharge)
Main Advantages Compact Design Ground Level
Installation
Suitable For High Vacuum Application
Low Installation Cost

Combination of Combination of Water Jet Ejector


Steam Jet Ejector + Water Jet Ejector Steam Jet Ejector + Vacuum Pump
Troubleshooting

Unsatisfactorily performance of an Ejector System can


be caused by external or internal causes.
Unsatisfactory performance can also be classified as
sudden or gradual.
The gradual loss of vacuum will normally suggest
internal erosion or corrosion, whereas a sudden loss of
vacuum will normally suggest external causes. Since it
is easier to check external Causes of trouble, all
possible external causes should be checked first.
Multi Nozzle Steam Booster System
External Causes of Trouble:

1. Low steam pressure.


2. Wet steam.
3. High water temperature or insufficient water flow.
4. Entrained air in condenser water.
5. High discharge pressure
6. Fluctuating water pressure
7. Change in load excessive air leakage.

Let us assume that a multi-stage system has lost


vacuum.
The possible external causes are quickly checked and Multi Nozzle Steam Booster
are Found trouble-free.
We must now look for internal causes of trouble.

Internal Causes of Trouble :

1. Eroded or corroded parts, particularly nozzles and


diffusers.
2. Clogged nozzles, diffusers and strainers.
3. Leaks in steam chests.
4. Clogged or fouled water supply.
5. Clogged water discharge.
6. Excessive leakages cracked or worn parts.
7. Inter-condenser water nozzle eroded. Booster System

Booster System Plant Water Jet Ejector Complete Set


ENERGY
SAVING
SOLUTIONS

PRODUCT RANGE

G
Steam Jet Ejector Systems
G
Combination Vacuum System (Steam Jet Ejector + Water Jet Ejector)
G
Combination Vacuum System (Steam Jet Ejector + Water Ring Vacuum Pump)
G
Liquid Jet/Water Jet Ejector System
G
Thermo - Compressor
G
Evaporation Plants (Single Effect/Multi Effect)
G
Continuous Crystallizer

SOME USEFUL CONVERSION FACTORS


Pressure Temperature Volume
760mmHg T oC 1m3
=760torr =(1.8t+32)oF =35.31ft3
=14.696psi =(t+273.16) ok =1000 lit.
=29.92 in Hg =(1.8t+49169) oR =219.369gal(imperial)
=33.93 Ft of water =264172gal(us)
2
=1.033 Kg/cm MASS Volumetric flow rate
=1 Atm 1kg =2.205lb 1m3/hr=4.402gal/min(us)
=1.0132 Bar =1000gm =16.66lpm
=101.324 kPa 1mt =1000kg =0.0098096ft3/sec

JET VACUUM SYSTEMS PVT. LTD


An ISO 9001 : 2008 Certified Company

Regd. Office & Works:


Plot No. 5, Shah Industrial Park, Tel : +91 2667 262051
R.S. No. 588, Savli–Manjusar Road, Mob : +91 8980028338, +91 8980028344
ViIIage Manjusar, Tal. Savli, Email : jetvacc@yahoo.co.in, sales@jetvacuumsystems.com
Dist. Vadodara, (Gujarat). INDIA. Web : www.jetvacuumsystems.com

You might also like