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Bio Based Thermosetting Resins For Futur
Bio Based Thermosetting Resins For Futur
Bio Based Thermosetting Resins For Futur
ABSTRACT KEYWORDS
In this review, thermosetting polymers derived from natural resources are highlighted for future Bio-based epoxy; bio-based
generation with greater sustainability for different applications. Recently, agro-based polymer polyurethane; bio-based
products are gained popularity since last two decades due to the depletion of fossil reserves and to thermosetting resin;
properties; synthesis
protect the environment from carbon emissions. This review also designed to explain the various
types of agro-based polymer products derived from cardanol, itaconic acid, tannin, sugar
(isosorbide), and vegetable oils as important starting materials due to their abundant availability,
low price, and unique reactive chemical structure.
GRAPHICAL ABSTRACT
CONTACT Nagarjuna Reddy Paluvai nag1987@gmail.com Post Doctoral Researcher, Hanyang University, ERICA Campus, Engineering Bldg. #5,
Room No: 38-331, Nano-Bio Electronic Materials Processing Lab. (NEMPL), Dept. of Materials Engineering, Ansan, 426-791, Korea.
Color versions of one or more of the figures in this article can be found online on at www.tandfonline.com/lpte.
© 2016 Taylor & Francis
1864 S. K. BOBADE ET AL.
Figure 4. Synthesis of epoxide-containing cardanol (2), polycardanol (3), and epoxide-containing polycardanol (4).
1866 S. K. BOBADE ET AL.
Figure 5. Structure of cardanol-based novolac resin. Figure 7. Cardanol-based epoxidized novolac vinyl ester resin.
POLYMER-PLASTICS TECHNOLOGY AND ENGINEERING 1867
Figure 9. Different types of polyols synthesized from cashew nut shell liquid.
1868 S. K. BOBADE ET AL.
Cardanol-based benzoxazines
Benzoxines are a new type of phenolic resins, which are
widely used in several industrial applications due to
their excellent properties such as low volume shrinkage,
low water absorption, and high dimensional stability[62].
Figure 10. Synthesis procedure for HPPDP. Note: HPPDP, 4-[(4- Cardanol benzoxazine was synthesized by reacting car-
hydroxy-2-pentadecenylphenyl)diazenyl]phenol.
danol with paraformaldehyde in round bottom flask
with the addition of aniline dropwise at 80–90°C till
Cardanol-based polyol and 10-undecylenate- 1 h[63] as shown in Figure 11.
modified polyol were synthesized using thiol-ene Moreover, Sharma et al.[64] synthesized benzoxamine
coupling with controlled time. It was found that after monomer from cardanol. It was encapsulated in poly
50 and 45 h for cardanol-based polyol (CP50) and (styrene) shell using solventless approach and operating
modified cardanol-based polyol (UCP45), respectively, parameter (stirring speed and concentration of encapsu-
show total conversion of C=C bond, hydroxyl function- lating polymer).
ality about 3.3 and also good yield about 78%. Again on A mixture of cardanol, aniline, and paraformalde-
1:1 NCO:OH ratio, they give continuous film. hyde were heated at constant temperature 80°C for 1 h
To synthesize cardanol-based polyols, cardanol, followed by at 90°C for 2 h. Then, water was added to
2-mercaptoethanol, and UV1173 were dissolved in it and red brown oil (benzoxazine cardanol) was
dichloromethane (DCM) in a single-necked flask. The obtained after extraction with chloroform. Further,
reaction mixture was stirred at room temperature using solvent evaporation technique, cardanol-based
through UV light irradiation (365 nm) for 15 h. benzoxazine (Bz-C) encapsulated in polystyrene (PS).
2-Mercaptoethanol was removed by washing with water SEM images of Bz-C encapsulated in PS using solvent
and product was obtained. evaporation technique are perfectly spherical, smooth
The 10-undecylenate-modified cardanol-based polyol surface, and shell wall thickness about 7 � 1 µm. These
was synthesized by dissolving 10-undecenoic acid in can be useful in the field of self-healing.
thionyl chloride in a single-necked flask. Mixture was
refluxed for 1.5 h, thionyl chloride evaporated and dry
DCM was added. 10-Undecenoyl chloride was obtained Miscellaneous cardanol-based polymers
in the form of brown oil. Brown oil was added dropwise Huo et al.[65] reported the curing kinetics of lignin
to the solution composed by cardanol, triethylamine, and and cardanol-based novolac epoxy (LCNE) resin
dry DCM. Finally, 10-undecylenate-modified cardanol in (Figure 12a) with methyl tetrahydrophthalic anhydride
the form of pale brown liquid was obtained as shown in (MeTHPA). LCNE resin was synthesized by reacting
Figure 9. ECH with the mixture of lignin and cardanol (2/3 in
Cardanol-based polyurethane was synthesized in a weight ratio). First, in the presence of catalyst like ter-
three-necked round bottom flask equipped with stirrer, tiary amine, anhydride gives zwitterions. Zwitterions
a condenser, and nitrogen (N2) inlet. Then, calculated react with epoxy group containing LCNE to form alkox-
amounts of cardanol-based polyol, dibutyltin dilaurate ide anion, further alkoxide anion reacts with anhydride
(DBTDL), and DMF were added to the flask and HDI (Figure 12b). Thus during curing process, anionic copo-
in DMF was slowly added to the mixture in 1 h and lymerization takes place and value of Ea influenced by
heated to 75°C for 4 h. Polyurethane film was obtained the propagation of the polymer chain and temperature
on polytetrafluoroethylene plates. of the reaction.
The authors also found that Tg value for poly- Differential scanning colorimetry (DSC) analysis of
urethane synthesized from CP50 and UCP45 were nonisothermal curing reaction between LCNE and
31.6 and 16.1°C, respectively, while loss factor (tandmax) MeTHPA at different heating rates was observed by
value were found to be 0.57 and 0.62, respectively. Huo et al. They observed that increasing the heating
From TGA analysis, it was observed that PU based on rate as 5–20°C/min, the onset temperature (Ti), peak
CP50 and UCP45, the 50% weight loss temperature temperature (Tp), final temperature (Tf), and total heat
was found to be 350 and 364°C. Thus obtained of reaction (ΔH) shifted to higher values. For heating
POLYMER-PLASTICS TECHNOLOGY AND ENGINEERING 1869
rate (b) as 5, 10, 15, and 20°C/min, Ti value increases as to be 367, 350, 285, 362, and 345°C, respectively. Simi-
40, 50, 60, and 68°C, Tp value increases as 145, 154, 160, larly, for Jeffamine T403 as curing agent, epoxy resin
and 172°C, Tf value increases as 195, 205, 216, and DGEBA (petroleum based), epoxidized cardanol, epox-
238°C, and ΔH value decreases as 89.38, 81.78, 80.87, idized sorbitol show Tg values as 70, 23, and 48°C, while
and 78.36 J/g, respectively. The apparent activation degradation temperature at 30% weight loss were found
energy of LCNE cured with MeTHPA was determined to be 364, 352, and 277°C, respectively. It was also
by Friedman method and calculated to be 51.85 kJ/ observed that Jeffamine T403 cannot be cured with
mol. Thus, curing kinetics of LCNE–MeTHPA system epoxidized isosorbide 100 and epoxidized isosorbide
can be helpful in potential application of LCNE as 102 at room temperature.
new epoxy resin. Darroman et al. also study properties of blend
Darroman et al.[66] studied the cardanol-/sucrose- epoxidized cardanol/epoxy sorbitol (100/0, 75/25, 50/
based epoxy for coating applications. In this study, 50, 25/75, 0/100) and epoxy cardanol/epoxy isosorbide
two types of sucrose epoxy such as sorbitol and isosor- (100/0, 75/25, 50/50, 25/75, 0/100) using different
bide were used and two different amines, i.e., IPDA amines, i.e., IPDA and Jeffamine T403 as curing agent.
and Jeffamine T403, were used as curing agent. Digly- They found that for blend system properties like Tg
cidyl ether of cardanol NC-514 (EEW ¼ 400 g/eq), value, degradation temperature, brightness, and shore
polyglycidyl ether of sorbitol Denacol EX622 [epoxide A hardness enhanced as shown in Tables 1 and 2. Thus,
equivalent weight (EEW) ¼ 188 g/eq], epoxidized iso- mixing of different bio-based epoxy resin can help to
sorbide Denacol GSR100 (EEW ¼ 155 g/eq), epoxi- enhance the properties of coating and can become
dized isosorbide Denacol GSR102 (EEW ¼ 158 g/eq.), important in various applications.
and bisphenol A glycidyl ether (DGEBA) were also
used for experimental purpose in this study. Chemical
structure of diglycidyl ether of isosorbide and polygly- Itaconic acid-based polymer
cidyl ether of sorbitol are shown in Figure 13. These Itaconic acid is a recognized large-scale bio-based
resin blended with curing agent (i.e., IPDA and Jeffa- monomer which can be obtained by bacterial fermen-
mine T403) in 1:1 molar ratio to obtain the maximum tation of some plant (such as corn straw), i.e., carbohy-
cross-linking density of cured resin. drates or through the distillation of citric acid and it
The addition of IPDA as curing agent, epoxy resin can substitute the methacrylic acid in chemical
DGEBA, epoxidized cardanol, epoxidized sorbitol, industry[67,68]. Double bond containing IA has ability
epoxidized isosorbide 100, and epoxidized isosorbide to take part in addition polymerization. IA-based
102 shows Tg values as 121, 41, 82, 109, and 72°C, while polymers are used as plastics, coating, adhesive, and
degradation temperature at 30% weight loss were found elastomeric[69,70]. They are highly demanded in additive,
1870 S. K. BOBADE ET AL.
Figure 13. Structure of (a) diglycidyl ether of isosorbide and Dai et al.[75] reported the synthesis of polyester from IA
(b) polyglycidyl ether of sorbitol. and different diols [1,4-butanediol, ethylene glycol (EG),
POLYMER-PLASTICS TECHNOLOGY AND ENGINEERING 1871
1,6-hexanediol (HDO)] by prepolymerization and poly- and HDO, molar ratio was used as 1.2/, while for poly-
condensation (Figure 15). PTSA monohydrate was used ester based on IA/1,4 butanediol/glycerol, the molar
as a catalyst for prepolymerization, while ditin butyl ratio was taken as 1.2/0.9/0.1. Further, AESO used as
dilaurate (DBTL) was used as a catalyst for polyconden- 30% by weight for PIE (polyester of EG), PIB (polyester
sation. Further, it was copolymerized with acrylated using 1,4-butanediol), PIH (polyester using HDO), and
soybean oil (AESO). They confirmed their structure AESO varied from 10 to 50% by weight for PIGB (poly-
with the help of FTIR and 1H-NMR, while thermal ester using glycerol and 1,4-butanediol).
and mechanical properties of thermoset were studied From DSC study, it was found that reactivity
by DSC, tensile testing, and DMA. They also studied increases in the order PIE > PIBG > PIB > PIH. The
coating properties on tinplate and glassplate. For the tensile strength and modulus for AESO-PIBG30 was
synthesis of polyester from IA using EG, 1,4-butanediol, higher compared to AESO-PIE30, PIB30, and PIH30.
It was also found that as the amount of PIBG increases,
Bio-based polysulfones and polynorbornenes of resulting double bond was performed as shown in
using itaconic acid Figure 19a. mCPBA and methyl(trifluoromethyl)diox-
irane (in situ preparation from 1,1,1-trifluroacetone
Winkler et al.[79] reported the synthesis of UPE by direct
and oxone) were used as oxidizing agent. Allylation
polycondensation of dimethyl itaconate with diols and
of gallic acid using allyl bromide gives 80% yield of
further it was modified using thiol and on oxidation
allyl 3,4,5-tris(allyloxy)benzoate and structure was
with meta-chloroperbenzoic acid (mCPBA) gives poly-
confirmed by 1H-NMR and 13C-NMR. Further, epox-
sulfones (Figure 18a). They also reported the synthesis
idation was performed with mCPBA and 77% overall
of polynorbornenes. First, itaconic derivative-based
yield of glycidyl ether of gallic acid was obtained (17%
norbornene (Figure 18b) was synthesized using
yield of triglycidyl ether and 60% yield of tetraglycidyl
dimethyl itaconate and cyclopentadiene through
ether), which are depicted in Figure 19b. Similarly,
Diels–Alder reaction and then on ring-opening metath-
epoxidation was performed with methyl(trifluoro-
esis polymerization in the presence of Hoveyda–Grubbs
methyl)dioxirane and 75% overall yield of glycidyl
second generation catalyst gives polynorbornenes.
ether of gallic acid was obtained (30% yield of trigly-
cidyl ether and 45% yield of tetraglycidyl ether),
Tannin-based polymer which is depicted in Figure 19c. Chemical structure
Tannins are phenolic compounds having high molecu- of all obtained product was confirmed by 1H-NMR
lar weight and classified as condensed and hydrolysable and 13C-NMR.
tannins. Depending on the nature of phenolic car- Further, glycidyl ether derivative of gallic acid
boxylic acid, again hydrolysable tannins classified into (GEGA) composed of different mixtures was cured
gallotannins and ellagitannins. Gallotannins are made with formulated IPDA. Then, thermal stability, swell-
up of gallic ester of glucose, quinic acid, shikimic acid, ing properties, and dynamic mechanical properties of
and quercitol. These types of tannins are found in vari- GEGA/IPDA resin were compared with DGEBA/
ous plants and trees such as chestnut, oak, Tara, and IPDA resin after curing. From TGA study, it was
sumac[80–82]. found that 5 wt% loss temperature under N2 atmos-
phere for GEGA/IPDA epoxy resin was found to be
300°C, while for DGEBA/IPDA epoxy resin, it was
Bio-based epoxy from tannin
found to be 350°C. Similarly, 30 wt% loss temperature
A gallic acid is a phenolic acid encountered in various under N2 atmosphere for GEGA/IPDA epoxy resin
plants, both in its simple form and as a part of gallotan- was found to be 335°C, while for DGEBA/IPDA epoxy
nins. Main challenge for gallic acid is the complete func- resin, it was found to be 365°C. Swelling measurement
tionalization of the phenolic hydroxyl groups. By of network was performed with the help of tetrahydro-
Tomita et al.[83], functionalization of gallic acid with furan (THF) as solvent. Swelling percentage for
ECH results in noncontrolled glycidylation. To over- DGEBA-/IPDA-cured resin was 6%, while for
come this problem, Aouf et al.[84] reported another GEGA/IPDA, it was found to be 4%. DMA study
route to gallic acid glycidation by two-step chemical showed that tand value for GEGA-/IPDA-cured resin
synthesis. Further, glycidylated product was cured with was found about 233°C, while for DGEBA-/IPDA-
commercial IPDA yielding cross-linked network and cured resin, it was found about 160°C. This shows that
compared the thermal properties of resulting thermoset higher cross-linking density of GEGA compared to
with standard DGEBA epoxy polymer. DGEBA resin with IPDA. However, the onset tem-
In the first step, allylation of OH group of gallic perature of storage modulus (E′) decrease for
acid was performed and in second step, epoxidation DGEBA-/IPDA-cured resin was more pronounced at
Figure 18. Structure of (a) polysulphone and (b) polynorbornenes synthesized using itaconic derivative.
1874 S. K. BOBADE ET AL.
Figure 19. (a) Synthesis of allylic gallic acid, (b) synthesis of epoxidized gallic acid using mCPBA, and (c) synthesis of epoxidized
gallic acid using methyl(trifluoromethyl)dioxirane. Note: mCPBA, meta-chloroperbenzoic acid.
POLYMER-PLASTICS TECHNOLOGY AND ENGINEERING 1875
Tannin-based polyurethane
Tannin-based polyurethane is also a different topic.
Thébault et al.[85] have synthesized the isocyanate-free
tannin-based polyurethane. The authors highlighted
that how the temperature and pressure affect the wood
coating. The author demonstrates the interesting perfor-
mance that these polyurethanes degrade between 180
and 200°C due to the ability which they have for wood
finishes.
Liu et al.[86] reported the synthesis of nonisocyanate
polyurethane (NIPU) as coating using gallic acid-based
cyclic carbonate with diamines. Further, NIPUs were
modified with epoxy-functionalized polyhedral oligo-
meric silsesquioxanes (POSS). For synthesis of gallic
acid-based cyclic carbonate, epoxidized gallic acid as
resin, LiBr, EG, and N-methylpyrrolidone were taken Figure 20. Synthesis of gallic acid-based nonisocyanate poly-
in autoclave equipped with a magnetic stirrer. The urethane (NIPU) and NIPU/POSS. Note: POSS, polyhedral oligo-
atmosphere was replaced with carbon dioxide. After meric silsesquioxanes.
this, gallic acid-based cyclic carbonate reacted with vari-
ous diamines such as ethylenediamine (EDA), hexam-
Sugar (isosorbide)-based polymer
ethylene diamine (HMDA), IPDA, and Jeffamine
(D230) to give the high cross-linked NIPU network as Bisphenol A is a xenoestrogen molecule which shows
coating. Then, NIPU were modified with epoxy-functio- feminizing effect in living creatures and widely used
nalized POSS yielding NIPU/POSS network as coating in food packaging, dental composites plastic, and baby
(Figure 20). bottles[2,18]. So, in growing environmental issues, there
From DSC study, it was observed that glass tran- is a necessary of bio-derived substances for replacement
sition temperature (Tg) for NIPU using EDA, HMDA, of BPA. Again, 1,4:3,6-dianhydrohexitol-based sugar
IPDA, and Jeffamine were found to be 41.79, 38.36, have rigid structure, nontoxic nature, and chiral struc-
55.43, and 33.59°C, respectively, while Tg values for ture. So that, they can be used in biomedical, packaging,
20% of POSS-modified NIPU were 48.79, 41.75, and polymer synthesis application[87–91]. Depending on
57.58, and 35.60°C, respectively. TGA study observed stereochemistry, they are of three types, i.e., isosorbide,
that all coatings have good thermal resistance proper- isomannide, and isoiodide. For isosorbide, one hydroxyl
ties and 50% weight loss temperatures of all coatings group is exo and another hydroxyl group is endo. For
were above 330°C. Again, water resistance of NIPU/ isoiodide, both hydroxyl groups are exo, while for
POSS was improved compared to NIPU coating. isomannide both hydroxyl groups are endo[92]. Out of
Water uptake for NIPU using EDA was 36.72%, while these three types of isomer, isosorbide can be produced
for 20% weight of POSS-modified NIPU using EDA at an industrial scale having good reactivity[93,94]. Its
was 14.28%. It was also found that pencil hardness chemical structure has been shown in Figure 21. Isosor-
of NIPU/POSS coatings were enhanced compared to bide is synthesized using starch. First, starch degraded
pristine NIPU coatings. However, impact strength into D-glucose using enzymatic process which on
and flexibility of NIPU/POSS coatings were not hydrogenation gives D-sorbitol. On dehydration, sorbi-
observed to be affected. tol gives isosorbide[3]. The synthesis of isosorbide using
1876 S. K. BOBADE ET AL.
Figure 22. Synthesis of isosorbide using starch. Figure 24. Synthesis of bis-isosorbide diglycidyl.
POLYMER-PLASTICS TECHNOLOGY AND ENGINEERING 1877
Isosorbide-based polyol
The isosorbide-based polyols could be synthesized by
ring opening of epoxy group present in isosorbide gly-
cidyl ether with the help of trifluoroacetic acid catalyst Figure 26. (a) Epoxidized isosorbide and (b) isosorbide
as shown in Figure 25[107]. oligomer.
Polyurethane synthesis from isosorbide DA10, and IPDA, Tg values were found to be 8, 0,
Normally, polyurethanes are obtained by the reaction 15, and 59°C respectively while 5% weight loss tem-
between isocyanate and diol. However, these isocya- perature were found at 242, 234, 243, and 255°C,
nates are hazardous for human health related to poly- respectively.
urethane industry. Besse et al.[108] reported the Lee et al.[109] reported the synthesis of polyurethanes
synthesis of isosorbide-based polyurethane using from isosorbide and different diisocyanate using n-
isocyanate-free method. They synthesized bio-based butyltin hydroxide oxide hydrate as a catalyst as shown
isosorbide dicyclocarbonates. Further, polyhydroxy in Figure 27a. The resulting polyurethane has been
urethanes were synthesized using different cyclocarbo- characterized using IR, NMR spectroscopy, and
nate–amine (i.e., Jeffamine D-400, 1,10-diaminode- dynamic viscoelastic analysis (DMA). It was also
cane, diethylenetriamine and isophoronediamine) observed that high Tg values and storage modulus were
and products were characterized by 1H-NMR, FTIR, constant to higher temperature for three component
DSC, and TGA analysis. systems (Figure 27b) as compared to two component
Polyhydroxy urethane was synthesized from isosor- systems.
bide oligomer (Figure 26) using different amines, i.e., Marín et al.[110] prepared the polyurethane with 1,4-
Jeffamine D-400, diethylenetriamine, 1,10-diaminode- butanediol, isosorbide, and di-isosorbide diurethanes as
cane and IPDA. They found that for JEF400, DETA, diols using different diisocyanates (i.e., MDI, HDI).
They found that using MDI, Tg values for polyurethane
based on butanediol, isosorbide, BDIs, and BDIs2
(structures are depicted in Figure 28) were found to
be 93, 183, 120, and 115°C, respectively, while ΔH
values found were 20, 20, 18, and 18°C, respectively.
Again using HDI, Tg values for butanediol, isosorbide,
BDIs, and BDIs2 were found to be 15, 77, 30, and
24°C, while ΔH values were found to be 77, 27, 48,
and 62°C, respectively. For TGA study, using MDI,
onset decomposition temperature for polyurethane
based on butanediol, isosorbide, BDIs, and BDIs2 were
found to be 282, 297, 281, and 283°C, while using
HDI, onset decomposition temperatures were found to
be 300, 296, 300, and 302°C, respectively.
Waterborne polyurethane dispersions are widely
used as protective coating. Li et al.[111] reported the
synthesis of waterborne polyurethane from isosorbide
and dimer fatty acid-based diisocyanate using dimethy-
Figure 25. Isosorbide-based polyol. loprionic acid as internal dispersing agent.
1878 S. K. BOBADE ET AL.
Figure 27. (a) Polyurethane synthesis from isosorbide and one type of di-isocyanate. (b) Polyurethane synthesis from isosorbide and
two different types of diisocyanates.
Figure 30. Structure of fatty acid (1) oleic acid, (2) linoleic acid, (3) linolenic acid, (4) erucic acid, (5) petroselinic acid, (6) ricinoleic
acid, (7) vernolic acid, (8) 10-undecenoic acid.
1880 S. K. BOBADE ET AL.
this way, the aza-Micheal addition of DDM to these Furan-containing triglyceride. Gandini et al.[41] synthe-
enone-containing triglycerides was used to produce sized the furan-containing epoxidized triglyceride from
thermosets under mild conditions and temperature linseed oil as shown in Figure 35. This approach is econ-
below 120°C. omically viable and greener in character. For the syn-
Tg value of enone-containing triglyceride is equal to thesis of furan-containing linseed oil, experiment was
16°C due to light cross-linking density and aliphatic nat- performed with excess of 2-furfuryl amine and ELO in
ure of triglyceride content. On heating with DDM, it the presence of zinc catalyst like zinc chloride or zinc
shows Tg value equal to 64°C. It means that it has tougher perchlorate hexahydrate. This mixture was stirred at
material characteristics. Thus, trisubstituted quinoline 80°C and maintained the nitrogen atmosphere. Excess
POLYMER-PLASTICS TECHNOLOGY AND ENGINEERING 1883
Figure 34. (a) Synthesis of maleated castor oil. (b) Oligomerization of maleated castor oil.
catalyst and 2-furfuryl amine were removed by dissolv- Metathesis of triglyceride. In metathesis of oils, olefins
ing mixture in methylene chloride. Then the product are converted into new olefins through an exchange of
was analyzed with the help of 1H-NMR and FTIR. alkylidene groups. Grubbs ruthenium catalyst (Cy3P)
2Cl2Ru ¼ CHPh (Figure 36) is an effective catalyst for
metathesis of oils. Various types of polymers can be
prepared using olefin metathesis i.e., ring-opening
metathesis polymerization or acrylic diene metathesis
polymerization[43].
Figure 39. Synthesis of glycidyl ester of epoxidized fatty acid from soybean oil.
DDS-cured systems. Park et al.[169] have studied the effect can be synthesized using 1,3-butadine, cyclopentadiene
of epoxidized castor oil (ESO) in affecting the physico- or dicyclopentadiene through Diels–Alder reaction as
chemical and mechanical properties of the DGEBA/ESO shown in Figure 41. Thus, the synthesized cycloaliphatic
blends initiated by N-benzyl-pyrazinium hexafluoroanti- structure of vegetable oils is expected to improve proper-
monate (BPH) as thermally latent initiator. It was found ties like Tg, tensile strength, and impact strength.
that the fracture toughness and flexural strength of epoxy The conversion of double bond should be limited i.e.,
blend improved tremendously with increasing epoxidized <30%; otherwise, high-viscosity liquid will be obtained.
castor oil (ECO) content. Ratna[170] studied mechanical This viscosity can be decreased using the reactive
and thermal properties of ESO (modified and unmodified) diluents and final conversion increases[173].
cured with amine hardener and modified network with
20 phr showed higher impact strength. Effect of nanoparticles on bio-based triglyceride
systems
Main challenge for vegetable oil-based nanocomposite is
Miscellaneous bio-based epoxy using natural oil proper dispersion of nanoparticles so that intercalation
Pan et al.[171] synthesized bio-based epoxy compound
using epoxidized sucrose ester of fatty acids. Sucrose
ester of fatty acids is the combination of sucrose and
vegetable oil fatty acid as shown in Figure 40. Procter
and Gamble (Cincinnati, Ohio) chemicals gives indus-
trial manufacturing process for sucrose ester of fatty
acids under brand name SEFOSE.
Epoxidation of sucrose esters were performed using
hydrogen peroxide (H2O2) and acetic acid in the pres-
ence of Amberlite 120H. Solvent diethyl ether was
removed by rotovapping. The confirmation of yield
structure was performed with the help of FTIR,
1
H-NMR, and 13C-NMR. Additionally, epoxidized
sucrose ester shows high epoxy functionality, high
density, and compact molecular structure compared to
sucrose ester resin of vegetable oil fatty acid. Epoxidized
sucrose ester fatty acid cured with anhydride materials
showed high hardness and modulus values as compared
to cured ESO materials[171,172].
Most of the thermoset polymers obtained from epox-
idized vegetable oils show rubbery nature which leads to
low Tg values. So, cycloaliphatic structure of vegetable oil Figure 40. Structure of sucrose ester of fatty acid.
1886 S. K. BOBADE ET AL.
Figure 47. (a) Synthesis of neem oil amide. (b) Synthesis of polyesteramide using neem oil fatty amide and polyurethane from
polyesteramide.
1890 S. K. BOBADE ET AL.
using diethanolamine in the presence of base which is excess of isophorone diisocyanate (IPDI) using methyl
depicted in Figure 47a. Polyesteramide was synthesized ethyl ketone (MEK) as a solvent.
from fatty amide using phthalic anhydride. For syn- Allauddin et al.[185] reported the synthesis and
thesis, neem oil fatty amide and phthalic anhydride properties of modified castor oil using alkoxysilane
are dissolved in xylene in the presence of PbO as catalyst and their polyurethane/urea–silica hybrid coating films.
and then heated up to 115°C. Solvent was removed First, castor oil was converted into acid-terminated
using rotary vacuum evaporator. castor oil using SA in the presence of SnCl2 (1 wt%)
Polyesteramide of neem oil on reaction with TDI at as a catalyst. Further, it was converted into alkoxy silane
room temperature gives polyurethane (Figure 47b). castor oil (ASCO) using 3-glycidoxypropyl-trimethoxy-
The structure of polyesteramide has been confirmed silane in the presence of triethylamine as a catalyst
by 1H-NMR and FTIR. (Figure 48). After this, ASCO was reacted with IPDI
Zhang et al.[183] synthesized bio-based polyols from in the presence of 0.01 wt% of DBTL as a catalyst with
ESO and castor oil fatty acid using the solvent-free/ different NCO/OH ratios of 1.2:1, 1.4:1, and 1.6:1 at
catalyst-free method. First, the castor oil was converted around 78–80°C to give prepolymer polyurethane and
into fatty acid by heating with sodium hydroxide solution coded as ASCOPU2, ASCOPU4, and ASCOPU6.
at 80°C and purified with the help of water and then Chemical structures of all synthesized chemicals were
drying over MgSO4. Thus, clear, light yellow castor oil determined with the help of FTIR, 1H-NMR, and
13
fatty acids were obtained. After this, soy–castor oil-based C-NMR.
polyols were synthesized by opening epoxy ring on ESO From DMA study, they found that Tg values for poly-
with the help of castor oil fatty acid at 130–170°C under urethanes coded as ASCOPU2, ASCOPU4, and
dry nitrogen atmosphere. Finally, polyurethane film was ASCOPU6 were found as 29, 57.88, and 69.77°C,
obtained from the reaction of polyol with 5% molar respectively. From TGA study, it was found that onset
degradation temperature and wt% remaining at 550°C
for polymer sample ASCOPU2, ASCOPU4, and
ASCOPU6 were found to be 306.2, 309.3, and 313.9°C
and 1.3, 1.7, and 2.5 wt%, respectively. It was also found
that tensile strength (in N/mm2) for polymer sample
ASCOPU2, ASCOPU4, and ASCOPU6 were found to
be 4.2, 11.3, and 14.1, respectively. Thus, this work
can be useful to prepare hydrolysable silane plant oil
for high-performance coating.
Conclusion
It is important to note that future of living environment
strongly dependent on the fuel. These fuels can be
obtained from living environment achieving the more
green and sustainable pathway. It is important to note
that incorporation of the highly functionalized vegetable
oil or nonvegetable oil with petroleum-based thermoset-
ting resin could be helpful in physical, mechanical, and
thermal properties that were comparable or even better
than the neat petroleum-based thermosetting resin
matrix. Bio-based polymer including thermosetting
resins like epoxy, polyurethane can be synthesized using
renewable resources. So that hazardous and waste prob-
lem can be minimized keeping constant or high perfor-
mance introducing bio-based resin like bio-based epoxy
oligomer and replacing toxic substances like BPA and
ECH. Epoxy hardner such as amine hardner are
harmful and replacement of such type of hardner is
important. Bio-based isosorbide diamine can be used
Figure 48. Synthesis of alkoxy silane castor oil. as hardner. Natural phenols such as quercetin or
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