OPERATIONAL SAFETY CASE FOR OML148

OKI-OZIENGBE FLOWSTATION

SUBMITTED TO

NIGERIA UPSTREAM PETROLEUM

REGULATORY COMMISSION
FCT ABUJA

BY

ENAGEED RESOURCE LIMITED

MAY 2022
TABLE OF CONTENTS
List of Tables
List of Figures
List of Acronyms
1.0 INTRODUCTION
1.1 Scope of Work
1.2 Job Execution Process
2.0 STATEMENT OF FITNESS
3.0 FACILITY AND OPERATIONS DESCRIPTION
4.0 FORMAL SAFETY ASSESSMENT
4.1 Formal Safety Assessment (FSA) Team Composition
4.2 Major Accident Hazards (MAHs)
4.3 Risk Acceptance Criteria and Demonstration of ALARP
4.4 Safety Critical Elements (SCEs)
5.0 SAFETY MANAGEMENT SYSTEMS
6.0 REGISTER OF HAZARDS/RISKS AND THEIR CORRESPONDING
CONTROLS
7.0 REMEDIAL ACTION PLAN
APPENDICES
Appendix 1: HAZOP STUDY REPORT
Appendix 2: P&ID OF AS-BUILT FOR OZEINGBE FLOWSTATION
Appendix 3: HAZID Worksheet
Appendix 4: Bow Tie Analyses Worksheet
Appendix 5: Referenced Codes & Standards
Appendix 6: Workshop Attendance Registers
List of Tables

List of Figures
List of Acronyms
S/N ABBREVIATIO MEANING
 N
1 API American Petroleum Institute
2 COY Company
4 HAZID Hazard Identification
5 HAZOP Hazard Operability
6 HC Hydrocarbon
7 HP High Pressure
8 LP Low Pressure
9 MAH Major Accident Hazard
10 NOSL Natural Oilfield Services Limited
11 NPDC Nigerian Petroleum Development Company
12 OSC Operational Safety Case
13 PAL Pressure Alarm Low
14 PAHH Pressure Alarm High High
15 PHA Process Hazard Analysis
16 PSD Process Shut Down
17 P&ID Piping & Instrumentation diagram
18 SGV Sea Going Vessel
18 SMS Safety Management System
1.0 INTRODUCTION
1.1 Scope of Work
1.2 Job Execution Process
2.0 STATEMENT OF FITNESS

This is to attest that all the contents of this Operational Safety Case (OSC) are true and compliant
with standards and regulations. This OSC has been reviewed and found worthy to demonstrate
that the facility is safe and remains safe for the intention of the applicable safety case. Enageed
takes full responsibility for its implementation and shall address any shortfalls (that may arise).
Enageed also commit to continuously improve the safety of the facility.
For: Enageed Resource Limited

Signature: _______________________

Designation: _______________________

3.0 FACILITY AND OPERATIONS DESCRIPTION

Enageed Resource Limited is the operator of Oki/Oziengbe Field in OML 148 based on
Production Sharing Contract (PSC) arrangement with NPDC. The field is an onshore block
located in the Northern Belt of Niger Delta.
The flow station was built 20-years ago to accommodate producing wells, consisting of a 3-
phase test separator, 3-phase LP separator, 3-phase MP separator, 3-phase HP separator and
related ancillaries to process 10,000bopd.
The wellhead crude is conveyed by flow lines to the flow station inlet manifold. The inlet
manifold is made up of 4-Header (HP, MP, LP & Test) and several ligaments.
Crude from the headers is discharged into the different 3-phase separators base on the streams
pressure regimes. Chemical injection pumps are available at the manifold for chemical injection
into the streams.
Crude oil production from the field is processed through a single stage -3-phase separation
process, the crude is separated into Oil, gas and water.
The gas from the separator goes through flare knock out vessel to the flare. The separated stable
oil is exported through the 6” delivery line using two (2) export pumps with ultrasonic meter
installed upstream.
The produced water containing gas is disposed of with a 4” line to the saver pit, the produced
water forms part of the Liquid carry-over that most times get to the flare and is evaporated at the
flare because of not having a surge vessel as integral part of the crude processing units
4.0 FORMAL SAFETY ASSESSMENT
In the process of this study, it was verified that in the design of the flowstation, safety was
considered at all stages including design process from the earliest conceptual steps through to the
final detailed engineering. The API Recommended practice was used as a basis throughout the
design. Efforts were on deck to ensure that the design was “safe”, or at least identified risks were
mitigated to as much as practically possible. Therefore, for this facility, it was observed that
design was not just considered as a requirement but as a necessity.
This section explains all the studies that were conducted to identify the hazards and risks
associated with the operation of the facility and how the identified hazards and risks are
eliminated, reduced, or otherwise mitigated to “As Low As Reasonably Practicable” (ALARP).
The purpose is to demonstrate that all reasonably practicable controls are in place to eliminate
and reduce the risk from identified MAHs to ALARP, including all reasonably practicable steps
taken to ensure the safety of personnel, the integrity of the mitigation barriers (including under
accident conditions), and adequate facilities and measures in place to facilitate the evacuation of
personnel should there be an emergency or occurrence of a MAH.
In this section we demonstrate that exposure of personnel on the facility to hazards has been
eliminated, controlled, minimized, through appropriate, systematic, and transparent analysis and
assessment, and through implementation of the findings of the various assessments.

4.1 Formal Safety Assessment (FSA) Team Composition

To maximize opportunities for identification, control of hazards and ensure adequate technical
submissions, operational experience and expert opinions were incorporated in the risk and
hazards assessment of the facility, adequate involvement of appropriate and relevant personnel
was a mandatory requirement.
The assessment team comprised of the following:
i. DPR Representatives
ii. Operations personnel
iii. Maintenance and Inspections Personnel
iv. Instrumentation Personnel
v. HSE Personnel
vi. Subject matter experts
Below are the details of participants. Please refer to Appendix 1 for the attendance sheets (as
objective evidence).

Table 1: List of Safety Assessment Team

S/N NAME COY DESIGNATION PHONE NO. EMAIL

1. APERAKYAA, STEPHEN NUPRC CHEMICAL 0818 712 3585 aperakyaa.s.a@nuprc.gov.ng

ENGINEER
2. ARIME, NUPRC MECHANICAL 0703 864 6575 arime.c.c@nuprc.gov.ng
CHUKWUEMEKA ENGINEER
3. NWAFOR, OBIORA ENAGEED PRODUCTION MGR. 0812 028 4016 obiora.nwafor@sahara-group.com
4. ABUMERE, HARRISON ENAGEED HSSE MANAGER 0803 797 3671 harrison.abumere@sahara-group.com
5. ADEGBOYE, GBOYEGA ENAGEED PROCESS ENGINEER 0803 826 9198 gboyega.adegboye@sahara-
group.com
6. GBADE-BELLO, DAYO ENAGEED PROD./ FAC. 0806 528 7656 dayo.gbade-bello@sahara-group.com
ENGINEER
7. DIEWEREMI, ENAGEED HSSE SUPERVISOR 0803 071 2861 dieweremi.emmanuel@sahara-
EMMANUEL group.com
8. IYERE, JUSTUS ENAGEED INSTRUMENTATION 0803 853 1943 justus.iyere@sahara-group.com
SUPERVISOR
9. AGBAI, KALU ENAGEED FIELD SUPERVISOR 0803 710 3024 kalu.agbai@sahara-group.com

10. EJEURHOBO, ENAGEED MAINTENANCE 0812 193 6237 goodluck.ejeurhobo@sahara-

GOODLUCK SUPERVISOR group.com
11. DADA, SAMSON ENAGEED PRODUCTION 0706 383 3725 samson.dada@sahara-group.com
OPERATIONS
12. IDIESE, FESTUS ENAGEED COMMUNITY 0803 782 4286 festus.idiese@sahara-group.com
RELATIONS
13. ABOVE, GRACIOUS ENAGEED SUPPLY CHAIN 0703 501 3952 gracious.above@sahara-group.com
MANAGEMENT
14. SIMPLICE-TARFA, ENAGEED SUPPLY CHAIN 0703 384 5701 solabomi.simplice-tarfa@sahara-
SOLABOMI MANAGEMENT group.com
15. OLAOYE, DELE Q-SHE FACILITATOR 0818 725 3553 dele.olaoye@q-she.com

16. AKEMU, EMMANUEL Q-SHE SCRIBE 0803 490 3185 info@q-she.com

17. ADEREMI, ALABA Q-SHE RISK MGMT. 0802 323 5516 info@q-she.com
PROCESS QA/QC

4.2 Major Accident Hazards (MAHs)

Major Accident Hazards are defined as hazards which are either classified as high or
consequence of 5 in the RAM. The following have been identified as major accident hazards
have been identified for the Oki-Oziengbe Flowstation of Enageed Resource Limited:
S/N MAJOR ACCIDENT HAZARD MAH No.

1 Lightning MAH 001

2 Security MAH 002

3 Hydrocarbon Release MAH 003

4 Fire & Explosion MAH 004

5 Employee Exposure in Emergency Management MAH 005

6 Ill Health MAH 006

7 Water Transport MAH 007

8 Road Transport MAH 008

4.3 Risk Acceptance Criteria and Demonstration of ALARP

4.4 Safety Critical Elements (SCEs)

5.0 SAFETY MANAGEMENT SYSTEMS
6.0 REGISTER OF HAZARDS/RISKS AND THEIR CORRESPONDING CONTROLS
7.0 REMEDIAL ACTION PLAN
APPENDICES
Appendix 1: HAZOP STUDY REPORT
Appendix 2:P&ID OF AS-BUILT FOR OZEINGBE FLOWSTATION
Appendix 3: HAZID Worksheet
Appendix 4: Bow Tie Analyses Worksheet
Appendix 5: Referenced Codes & Standards
Appendix 6: Workshops Attendance