ITP No. 0762022 - GRE - RFIP MRB SA Rev. 0

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INSPECTION AND TEST PLAN

ITP No. 0762022 ‐ GRE ‐ RFIP ‐ MRB ‐ SA ‐ Rev. 0


Project : Replacement of Four Influent Pumps at Rahima Sewage
Location : Ras Tanura - Kingdom of Saudi Arabia
QUALITY INSPECTION Client : MUBARAK RASHID AL-BUAINAIN Gen. Cont. Est.
PROGRAM Purchase Order No. : 1001876
End User : SAUDI ARAMCO OIL COMPANY (ARAMCO)
S.A. Dummy PO No. : TBA
Prepared KHALEELULLAH Inspection Level & IL No. : TBA PRODUCT APPLICATION :
by QA/QC Applicable Standard / Form No. : 01‐SAMSS‐034 (02 July 2020) / Form 175 IR012000 (25 Jul 2018) A) SEWAGE WATER
Appl. 9Com No. : 6000000021
Date: 27/04/2022 Items : WAVISTRONG® - RTR (GRE) Pipes & Fittings
FPI Ref. No. : FPI-2022-002841-VETM-TEC-SS0-R1
Inspection Code: H = Hold Point W = Witness RW = Random Witness SW = Spot Witness S = Survey M = Monitoring R = Review
Test / Form 175 Place of Inspection Required
Controlling Specification Documentation / Certification
Activity IR012000 Description of Test / Activity Frequency Test/ Client / SAUDI
/ Test Method FPI Required
# # Act TPI ARAMCO
1 Pre-Fabrication / Production Requirments

1.1 0010-0010 Pre-Inspection Meeting (PIM) ----- Before Production Starts FPI H H H PIM - MOM
P.O. Req. / Min. 5mm thk. as per
1.2 0010-0020 Product Design Drawings ----- FPI H R R Product Drawings
01-SAMSS-034, 4.4.16
0010-0030
1.3 Long Term Hydrostatic Strength ASTM D 2992 Design Type Test FPI H R R
0010-0040
0010-0030 ASTM D3754
1.4 Chemical Resistance Determination Design Type Test FPI H R R
0010-0050 ASTM D3262
0010-0030
1.5 Long Term Ring Bending Strength AWWA C950 Design Type Test FPI H R R
0010-0060 Qualification Test Reports
0010-0030 Available
1.6 Flange Pressure Rating ASTM D 4024 Design Type Test FPI H R R
0010-0070
0010-0030 AWWA C 950
1.7 Joint Integrity Test Design Type Test FPI H R R
0010-0080 ASTM D4161
0010-0030 ASTM D2925
1.8 Beam Strength Test Design Type Test FPI H R R
0010-0090 01-SAMSS-034
1.9 Raw Materials Testing

1.9.1 Refractive Index of Epoxy resin / Hardener FPI Test Method Every Resin Delivery FPI H R R
ASTM D 2196 Every Resin
1.9.2 Viscosity of Resin FPI H R R In-house Test Records
FPI test method Delivery
0010-0100 and
Resin Gel Time, Cure Time and Peak Every Resin
1.9.3 FPI Test Method FPI H R R Supplier Certificates
Temperature Delivery
Glass Fibers:Moisture Content, Size / Every Glass
1.9.4 FPI Test Method FPI H R R
Binder Content & Tex Properties Delivery

Page 1 of 4
INSPECTION AND TEST PLAN
ITP No. 0762022 ‐ GRE ‐ RFIP ‐ MRB ‐ SA ‐ Rev. 0
Project : Replacement of Four Influent Pumps at Rahima Sewage
Location : Ras Tanura - Kingdom of Saudi Arabia
QUALITY INSPECTION Client : MUBARAK RASHID AL-BUAINAIN Gen. Cont. Est.
PROGRAM Purchase Order No. : 1001876
End User : SAUDI ARAMCO OIL COMPANY (ARAMCO)
S.A. Dummy PO No. : TBA
Prepared KHALEELULLAH Inspection Level & IL No. : TBA PRODUCT APPLICATION :
by QA/QC Applicable Standard / Form No. : 01‐SAMSS‐034 (02 July 2020) / Form 175 IR012000 (25 Jul 2018) A) SEWAGE WATER
Appl. 9Com No. : 6000000021
Date: 27/04/2022 Items : WAVISTRONG® - RTR (GRE) Pipes & Fittings
FPI Ref. No. : FPI-2022-002841-VETM-TEC-SS0-R1
Inspection Code: H = Hold Point W = Witness RW = Random Witness SW = Spot Witness S = Survey M = Monitoring R = Review
Test / Form 175 Place of Inspection Required
Controlling Specification Documentation / Certification
Activity IR012000 Description of Test / Activity Frequency Test/ Client / SAUDI
/ Test Method FPI Required
# # Act TPI ARAMCO
C-Veil & W.R Mat: Moisture Content, Size / Every Glass In-house Test Records
1.9.5 0010-0100 FPI Test Method FPI H R R
binder content & GM² Delivery and Supplier Certificates
2 In process inspection & test requirement
Pipe Stiffness and Deflection Test ASTM D2412 One in 100 Length or
2.1 FPI H R R
(Destructive Test) AWWA C950 Sec 5.1.2.2 each manf. run
Axial Tensile Strength of Pipes ASTM D638 One in 100 Length or
2.2 0020-0010 FPI H R R
(Destructive Test) AWWA C 950 Sec 5.1.2.4 each manf. run
Hoop Tensile Test of Pipes ASTM D 2290 One in 100 Length or
2.3 FPI H R R
(Destructive Test) AWWA C950 Sec 5.1.2.3 each manf. run
Loss On Ignition test, glass content ASTM D 2584
2.4 - One in 100 items FPI H R R Batch Test Report
of pipes (Destructive Test) FPI Test Method
Water Absorption (Boil Resistance) - Pipes ASTM D 570
2.5 - One in 100 items FPI H R R
(Destructive Test) FPI Test Method
ASTM D 3418 Min. One
2.6 - Degree of Curing for pipes (Tg value) FPI H R R
FPI Test Method per lot
ASTM D 3418 Min. One
2.7 - Degree of Curing for fittings (Tg value) FPI H R R
FPI Test Method per lot

2.8 - Barcol Hardness for Pipes & Fittings ASTM D 2583 100% of the products FPI H R R
Inspection Reports
ASTM D 2563
2.9 0020-0020 Visual Inspection 100% of the products FPI H W10% W10%
01-SAMSS-034, Sec 5.1.2.9
Fire Retardant Additive Volume (%) (For fire-
2.10 0020-0030 FPI Standard 100% of the products FPI H R R ---
retardant RTR pipe & fittings only)

Page 2 of 4
INSPECTION AND TEST PLAN
ITP No. 0762022 ‐ GRE ‐ RFIP ‐ MRB ‐ SA ‐ Rev. 0
Project : Replacement of Four Influent Pumps at Rahima Sewage
Location : Ras Tanura - Kingdom of Saudi Arabia
QUALITY INSPECTION Client : MUBARAK RASHID AL-BUAINAIN Gen. Cont. Est.
PROGRAM Purchase Order No. : 1001876
End User : SAUDI ARAMCO OIL COMPANY (ARAMCO)
S.A. Dummy PO No. : TBA
Prepared KHALEELULLAH Inspection Level & IL No. : TBA PRODUCT APPLICATION :
by QA/QC Applicable Standard / Form No. : 01‐SAMSS‐034 (02 July 2020) / Form 175 IR012000 (25 Jul 2018) A) SEWAGE WATER
Appl. 9Com No. : 6000000021
Date: 27/04/2022 Items : WAVISTRONG® - RTR (GRE) Pipes & Fittings
FPI Ref. No. : FPI-2022-002841-VETM-TEC-SS0-R1
Inspection Code: H = Hold Point W = Witness RW = Random Witness SW = Spot Witness S = Survey M = Monitoring R = Review
Test / Form 175 Place of Inspection Required
Controlling Specification Documentation / Certification
Activity IR012000 Description of Test / Activity Frequency Test/ Client / SAUDI
/ Test Method FPI Required
# # Act TPI ARAMCO
FPI Test Method
Hydrostatic Pressure Test of Pipes and 100% of pipes and
2.11 0020-0040 (2 x design pr. for ½ - 1min) FPI H W10% W10% Hydro test report
testable fittings (flanged) testable fittings (flanged)
01-SAMSS-034, Sec 5.1.2.1
2.12 0020-0050 Threads Inspection ASME B1.20.1 / ASME B31.3 100% of products FPI N/A N/A N/A No threaded products

3 Final inspection & test requirements


ASTM D3567 / ASME B46.1.
3.1 0030-0010 Dimensional Control 100% of the products FPI H W10% W10% Inspection Reports
01-SAMSS-034, Sec 4.5.4
FR layer thickness measurement (For fire-
3.2 0030-0020 FPI Standard 100% of the products FPI H R R Inspection Reports
retardant RTR pipe & fittings only)
Barcol Hardness (For fire-retardant RTR
3.3 0030-0022 FPI Standard 100% of the products FPI H R R Inspection Reports
pipe & fittings only)
Special fabrications(Spools) ASTM D 3567 10% 10%
3.4 0030-0024 100% of the spools FPI H W W
(if applicable) 01-SAMSS-034, Sec 4.5.6
ASTM D 3567 / ASME B16.5 Inspection Reports
100% of the
3.5 0030-0030 Flange bolt hole sizing AWWA C207 / MSS SP-44 FPI H W10% W10%
Flanges
01-SAMSS-034, Sec 4.5.5
FPI Standard
3.6 0030-0040 Product Marking / Identification 100% of the Products FPI H W10% W10% ‐‐‐‐‐
01-SAMSS-034, Sec 6.1
FPI Standard
3.7 0030-0050 Packing, Crating, End Protection Before Delivery FPI H W W Packing List
01-SAMSS-034, Sec 6.2
Potable Water Certification FPI Standard
3.8 0030-0060 As per 01-SAMSS-034 FPI H R R NSF Certificate
(if applicable) 01-SAMSS-034, Sec 4.4.3.1
Fire Water Certification FPI Standard
3.9 0030-0070 As per 01-SAMSS-034 FPI H R R FM Certificate
(if applicable) 01-SAMSS-034, Sec 4.4.3.2

Page 3 of 4
INSPECTION AND TEST PLAN
ITP No. 0762022 ‐ GRE ‐ RFIP ‐ MRB ‐ SA ‐ Rev. 0
Project : Replacement of Four Influent Pumps at Rahima Sewage
Location : Ras Tanura - Kingdom of Saudi Arabia
QUALITY INSPECTION Client : MUBARAK RASHID AL-BUAINAIN Gen. Cont. Est.
PROGRAM Purchase Order No. : 1001876
End User : SAUDI ARAMCO OIL COMPANY (ARAMCO)
S.A. Dummy PO No. : TBA
Prepared KHALEELULLAH Inspection Level & IL No. : TBA PRODUCT APPLICATION :
by QA/QC Applicable Standard / Form No. : 01‐SAMSS‐034 (02 July 2020) / Form 175 IR012000 (25 Jul 2018) A) SEWAGE WATER
Appl. 9Com No. : 6000000021
Date: 27/04/2022 Items : WAVISTRONG® - RTR (GRE) Pipes & Fittings
FPI Ref. No. : FPI-2022-002841-VETM-TEC-SS0-R1
Inspection Code: H = Hold Point W = Witness RW = Random Witness SW = Spot Witness S = Survey M = Monitoring R = Review
Test / Form 175 Place of Inspection Required
Controlling Specification Documentation / Certification
Activity IR012000 Description of Test / Activity Frequency Test/ Client / SAUDI
/ Test Method FPI Required
# # Act TPI ARAMCO
0030-0080 Final Inspection Activities & Review of Compliance Certificates, BTR,
3.10 --- Before Delivery FPI H R R
0030-0090 Documents Inspection certificates
After completion of
3.11 - Inspection Release Certificate (IRC) --- FPI H R R IRC Report
inspection
As per freq. stated Calibration records are
3.12 - Testing Equipments Calibration FPI - Q.A Manual FPI H R R
in Q.A. Manual available in-house
FPI = Future Pipe Industries ‐ KSA N/A = Not Applicable TPI = Third Party Inspection
Notes:
1 FPI have the right to supply maximum 15% of the total length of pipes,in shorther length than the standard length specified.In any case reduction in percentage of lenght of single pipe
shall not be less than the percentage specified at point 4.5.2 of the Standard AWWA C950,except for special orders.

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