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© 2019 The Authors. Coloration Technology © 2019 Society of Dyers and Colourists, Color. Technol., 0, 1–9 1
Gharanjig et al. Polycarboxylate dispersing agents
Chemical Industries (Iran), respectively. Toluene-4-sulpho- Purification was confirmed using TLC and differential
nic acid sodium salt, phenothiazine and 3-Mercapto propi- scanning calorimetry (DSC). TLC was performed on silica
onic acid were purchased from Merck (USA). Cyclohexane gel eluded with a mixture of 2:1 ethyl acetate:n-hexane. The
and ammonium persulphate were provided by Petrochem purified dye gave a single spot such that the retention factor
(UAE) and BASF (Germany), respectively. CI Disperse Blue was Rf = 0.74. The DSC shows only one peak, which is
79 and sodium PNS were supplied by Enacol (Africa) and related to the dye mp at 146 °C. The DSC graph is shown in
DyStar (Singapore), respectively. Figure 2. Dye suspensions were prepared using different
Fourier Transform-infrared (FTIR) spectroscopy was concentrations of the dispersants used. They were stirred in
performed on a Perkin Elmer device. Gel permeation an Incubator shaker at 25, 45 and 65 °C. Sampling was
chromatography was performed on a Shimadzu LC appara- performed over time while the dye dispersions were being
tus equipped with RI detector and Waters ultrahydrogel shaken. Then they were filtered and dissolved in acetone for
linear columns with an operating range (polyethylene ultraviolet-visible (UV-Vis) spectroscopy. The measured
oxide) of Mw = 100–1 000 000 Da, according to ASTM wavelength of maximum absorbance and the molar extinc-
D5296; 0.1 M sodium nitrate at pH 12 was used as eluent. tion coefficient of the blue dye were 580 nm and
Absorption spectroscopy was performed on Cecil CE9200 46 400 dm3/mol/cm, respectively. The concentration of
(UK). Reflectance measurements were performed on dyed dissolved dye was calculated by Beer-Lambert law [30].
fabrics using a XRite SP64 spectrophotometer. Turbidime- Dye suspension values are listed in Table 3.
try and particle size analyses were performed by Hach
2100N and Malvern instruments, respectively. Dyeing of Optimisation of dispersant concentration
fabrics was carried out using a Rapid dyeing machine. Dye dispersions were prepared by the solution method
using different dispersant concentrations. A similar method
Synthesis of dispersants has been reported previously [28]. Dyeing of polyester
Nonylphenol polyethylene glycol monoacrylate ester was fabrics was carried out with the high temperature method.
synthesised by esterification of MA with 33 g NP-10. The For this purpose, the dyebath temperature was raised from
reaction proceeded with an equivalent molar ratio of 30 to 90 °C at 2 °C/min, followed by 90–130 °C at 1 °C/min,
reagents. Toluene-4-sulphonic acid sodium salt (0.5 g), maintained at 130 °C for 60 min, and then cooled to 70 °C
cyclohexane (5 g) and phenothiazine (0.01 g) were used as
the esterification catalyst, dehydrating agent and polymeri-
sation inhibitor. The reaction proceeded at 85 °C and the Table 2 Chemicals and their quantities for polycarboxylate
water formed was removed by Dean-Stark apparatus. At the synthesis
end of the reaction (confirmed by thin-layer chromatogra-
phy [TLC]), cyclohexane was removed from the macro- Content, g
monomer.
Next, the macromonomer was copolymerised with dif- Chemical PD1:2 PD1:3 PD1:4
ferent concentrations of MA. Macromonomer to MA ratios
are reported in Table 1. Copolymerisation was carried out Macromonomer 15.76 15.76 13
using ammonium persulphate in aqueous media at 80 °C; 3- Methacrylic acid 4 6 6.75
3-Mercapto propionic acid 0.30 0.30 0.30
Mercapto propionic acid was used as the chain transfer
Ammonium persulphate 0.22 0.22 0.22
agent. This resulted in different polycarboxylic acids with Water 23.10 23.10 23.60
different side chain densities. All of the chemicals and their Sodium hydroxide (50%) 3.70 5.85 9.40
quantities are listed in Table 2. The synthesised polymers
were neutralised with aqueous sodium hydroxide. The
solid content of dispersants was fixed at 35%. The chemical
COOH CH3
structure of the synthesised polycarboxylates is shown in
Figure 1. * CH2 C CH2 C *
y
Solubility of CI Disperse Blue 79 CH3 x
O
CI Disperse Blue 79 was purified by Soxhlet extractor with O
acetone as the extraction solvent to remove the dispersing
agent and impurities from the dye. The resulting dye was x/y = 4 PD1:4
dried by rotary evaporation. Then it was recrystallised in
ethanol, filtered (Whatman grade 42 filter paper), and dried. x/y = 3 PD1:3
O
x/y = 2 PD1:2
Table 1 Specification of polycarboxylate dispersants n
n = 10
Polycarboxylate Macromonomer: Mw, Polydispersity
dispersant MA ratio g/mol Index
2 © 2019 The Authors. Coloration Technology © 2019 Society of Dyers and Colourists, Color. Technol., 0, 1–9
Gharanjig et al. Polycarboxylate dispersing agents
at 3 °C/min. Dyebath ingredients are given in Table 4. After were not added to the dyebath. Dye dispersions with the
dyeing, reduction clearing was performed using 3 g/l optimum concentration of dispersant were prepared using
sodium hydrosulphite, 2 g/l sodium hydroxide and Liquor the milling method. Then the dye dispersions were heated
ratio (L:R=50:1) for 20 min at 70 °C. to 130 °C in a dyeing machine. Finally, sampling was
carried out for turbidimetry, particle size analysis and dye
Dye dispersion stability solubility measurements.
Dye dispersions were prepared by milling the used disperse
dye in the presence of the optimum concentration of Results and Discussion
dispersants. According to results, the optimum concentra- Characterisation
tion of polycarboxylates is 2.5% omf, while for PNS it is FTIR was performed on the macromonomer, MA and NP-10
0.5% omf. Milling was performed for 20 h in a ballmill. Dye (Figure 3). The macromonomer was synthesised by esteri-
dispersions were then diluted for further analysis. fication of the carboxylic acid group of MA and the
hydroxyl group of NP-10, which resulted in an ester group.
Measurement of build-up The peaks for ester groups are at ca. 1740 cm1 for (C=O)
Dyeing was conducted using optimum concentrations of and between 1100–1300 cm1 for (C–O). The (C=O) of
dispersants and various dye concentrations, which were carboxylic acid has peaks in similar regions. Therefore, it is
0.5%, 0.8%, 1.2%, 2% and 4% omf. Reduction clearing was not possible to confirm that an ester has been fully formed.
carried out after dyeing. Reflectance spectrophotometry was The broad peak at ca. 3500–2800 cm1 disappeared in the
then performed on dyed fabrics. The K/S of the dyed fabrics macromonomer spectrum, which is related to the hydroxyl
was estimated using the Kubelka–Munk equation. of carboxylic acid. This indicates that there is no carboxylic
acid in the product residue. However, there is no specific
Investigation of the heat stability of dye dispersions peak which shows MA polymerisation or other possible
In order to investigate the heat stability of dye dispersions, side reactions. Gel permeation chromatography (GPC) was
dyeing was carried out, except that the polyester fabrics performed on synthesised polymers to characterise their
molecular weight and molecular weight distribution
(Table 1).
© 2019 The Authors. Coloration Technology © 2019 Society of Dyers and Colourists, Color. Technol., 0, 1–9 3
Gharanjig et al. Polycarboxylate dispersing agents
100.0
98
96
94
92
90
88
Transmittance
c
86
84
82
80
78
76
74 a b
72
69.3
4000.0 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 450.0
Wave number, cm–1
0.8
0.7
0.6
C, mg/l
0.5
0.4
0.3
0.2
0.1
4.5 5 5.5 6 6.5 7 7.5 8
ln, t
Figure 4 Dissolution of disperse dye in water over time (min) without dispersants at 45 and 65 °C
density makes the dispersant more hydrophilic. On the are reported in Table 5. The calculations were performed
other hand, dispersants with a higher side chain density using Eqns 2 and 3 [38]. j and j0 are proportional to dye
have fewer carboxylate groups on the polymer backbone. solubility and the rate constant of the process; ln (j0 /j) is a
Because the carboxylate group may interact with dye constant value.
0
molecules, reducing the number of carboxylates results in j
C ¼ ln þ j lnðtÞ ð1Þ
lower adsorption. Carboxylate groups play an important j
role in interacting with functional groups of dye molecules
through hydrogen bonding. Similarly, less adsorption of j
r¼ ð2Þ
polycarboxylates with higher side chain densities has been t
reported for cement particles [17,20].
Cs
As can be seen from Figures 3–5, the concentration of j¼ ð3Þ
lnðS0 =Ss Þ
dye was depicted vs logarithm of time according to Eqn 1.
The linear plot of the dye concentrations validates the where t and Cs are time and saturation concentration,
exponential equation. Kinetic parameters for dye solubility respectively, S0 and Ss are the initial surface area of the
4 © 2019 The Authors. Coloration Technology © 2019 Society of Dyers and Colourists, Color. Technol., 0, 1–9
Gharanjig et al. Polycarboxylate dispersing agents
7
0.5 g/l 1 g/l 2 g/l 4 g/l
C, mg/l
3
0
3 4 5 6 7 8
ln, t
4
C, mg/l
0
3 4 5 6 7 8
ln, t
© 2019 The Authors. Coloration Technology © 2019 Society of Dyers and Colourists, Color. Technol., 0, 1–9 5
Gharanjig et al. Polycarboxylate dispersing agents
dissolution results, PD1:4 was not the best dispersant for dispersions was performed (Figure 9). Average particle
dyeing polyester. According to the comparison of Cfinal sizes (d(0.5)) for PNS, PD1:2, PD1:3 and PD1:4 are 3.6, 2.9,
values in Table 5, the solubility effect of PD1:4 for CI 3.3 and 3.1 lm, respectively. According to the results, all of
Disperse Blue 79 is three times stronger than that of PD1:3. the dispersants have the ability to prevent dye agglomera-
This may influence the hydrophilicity of dyes. As polyester tion, but not all of the dispersants demonstrate a similar
fibres have a hydrophobic nature, high solubility of dyes efficiency in reducing particle size. However, it is not
would have a negative effect upon dye transfer to polyester. possible to compare all of the dispersants simultaneously. A
Considering the solubility results, all PDs demonstrated suitable dispersant may stabilise particles for a longer time.
better dispersing ability than PNS, which could be because This could be measured using turbidimetry. The higher the
of their better performance at high temperatures. turbidity value, the smaller the size of the particles [40,41].
The results of dye dispersions are shown in Figure 10.
Dye dispersion stability PD1:3 has a higher initial and final turbidity. This means
Dispersants with good dispersive ability prevent dye that PD1:3 has the ability to disperse dye particles and
agglomeration and lead to the production of dispersions stabilise them over time. Unlike the dyeing results, PNS had
with small particle sizes. Particle size analysis of dye a better dispersion stability than PD1:2 and PD1:4. A
C1 21 C1
18 (a) C2 (b) C2
C3 18 C3
15 C4 C4
C5 15 C5
12 C6 C6
12
K/S
K/S
9
9
6 6
3 3
0 0
400 500 600 700 400 500 600 700
Wavelength, nm Wavelength, nm
12 C1 10 C1
(c) C2 (d) C2
C3 C3
10 C4
C5 8 C4
8 C6 C5
6 C6
K/S
K/S
6
4
4
2 2
0 0
400 500 600 700 400 500 600 700
Wavelength, nm Wavelength, nm
Figure 7 Effect of dispersant concentration on K/S; (a) PD1:4, (b) PD1:3, (c) PD1:2 and (d) PNS; C1–C6 are 0.25%, 0.5%, 1%, 1.5%, 2% and
2.5% omf, respectively, and the dye concentration is 0.5% omf
20 PNS
18 PD1:4
PD1:2
16
PD1:3
14
12
K/S
10
8
6
4
2
0
400 450 500 550 600 650 700
Wavelength, nm
6 © 2019 The Authors. Coloration Technology © 2019 Society of Dyers and Colourists, Color. Technol., 0, 1–9
Gharanjig et al. Polycarboxylate dispersing agents
negative effect of heat on PNS is possible. Low heat Effect of polycarboxylates on the heat stability of dye
resistance of PNS has been demonstrated [29]. dispersions
In order to discover the advantages of PDs over commercial
Effect of polycarboxylates on build-up PNS, prepared dye dispersions with different dispersants
In order to gain good dye uptake and dyeing properties, a were heated to 130 °C in a dyeing machine. Then tur-
dyebath with good colloidal stability and high temperature bidimetry, particle size analysis and dye solubility mea-
stability is needed during the dyeing process [28,42]. surements were performed on cooled dispersions (Table 7).
Dyeing was completed on polyester fabrics using different This shows that average particle size increased for PNS and
concentrations of dye. The dispersant dose was optimal. that there was also a reduction in turbidity values for PNS,
The results of reflectance spectrophotometry are shown in whereas dispersions prepared with PDs have higher tur-
Figure 11. As can be seen, PD1:3 has the best build-up bidity values and a lower particle size. Therefore, the
effect. It produced greater K/S at different dye concentra- performance of PNS decreases at high temperatures. The
tions and achieved dye saturation on fabric at lower dye poor heat stability of PNS at 130 °C was reported by
concentrations in a dyebath. As K/S is equal to the dye investigating the sediment thickness of dyebaths [29]. Poor
concentration on fabric, PDs therefore performed better at heat stability of dispersants causes agglomeration of dyes,
transferring dye onto the fibres. All of the results, including which prevents them from penetrating into fibres. In
investigation of the effect of dispersants’ concentration practice, the wastewater of all dyeing samples is colourless,
upon K/S and build-up, are of the same order. PD1:3 is the which at first shows dye transfer to the fibres. But deposits
best dispersant and displays significant differences to the of agglomerates on fabrics or dyeing machines can be seen
other dispersants. Because visual evidence is a key factor during the reduction clearing process or when washing the
for dye dispersants, photographs of the dyed samples are dye machine. Nevertheless, the dispersant should have the
shown in Table 6.
4
Volume, %
0
0.1 1 10 100 1000
Particle size, µm
PNS PD1:2 PD1:3 PD1:4
1300
1100
Turbidity, NTU
1000
900
800
700
600
0 50 100 150
Time, min
© 2019 The Authors. Coloration Technology © 2019 Society of Dyers and Colourists, Color. Technol., 0, 1–9 7
Gharanjig et al. Polycarboxylate dispersing agents
25
20
K/S
15
10
0
0 1 2 3
Dye concentration, % omf
0.1
0.8
1.2
ability to prevent dye agglomeration, even at high temper- Table 7 Effect of dispersants on heat stability of dispersions
atures.
Average
Absorbance particle Turbidity Turbidity
Conclusion Dispersant at 580 nm size, lm (initial) (after 2 h)
Polycarboxylates were used as dye dispersants. Three PDs
were synthesised with different side chain densities. Two PD1:2 0.20 1.9 413 264
types of experiments were carried out on different disper- PD1:3 0.24 1.7 453 268
sants. One of the experiments occurred on dye suspensions PD1:4 0.19 2.1 432 224
PNS 0.16 5.3 220 122
and the other experiment was performed on dyed fibres
8 © 2019 The Authors. Coloration Technology © 2019 Society of Dyers and Colourists, Color. Technol., 0, 1–9
Gharanjig et al. Polycarboxylate dispersing agents
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© 2019 The Authors. Coloration Technology © 2019 Society of Dyers and Colourists, Color. Technol., 0, 1–9 9