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Opassembly Manual
Opassembly Manual
P ART N O . P80140114A
2 G E N E R A L I N F O R M A T I O N 2
General Information 2-3 You have just purchased a state of the art Outdoor
Safety 4-5 Barbecue Cooking System.
GENERAL
Purchased from
While it is possible for one person to assemble the
Date purchased
barbecue, we recommend asking for the assistance of
Serial No. another person when manoeuvring some of the larger
or heavier pieces.
Remove the barbecue and its components from the
NOTE: Sales docket must be kept as proof of purchase date.
carton. Check against parts list and lay components out
within easy reach. Do not throw the shipping carton
away – unfold flat and use as a protective work surface.
CONTACT POINT Contact your place of purchase for replacement parts if
necessary.
Refer to the back cover or the warranty statement
enclosed with the barbecue.
OVERALL DIMENSIONS
NATURAL GAS INSTALLATION
Height – Hood closed 1235 mm
This barbecue is also certified for use on natural gas. It
Hood open 1480 mm
must be converted and installed by a qualified person if
Width – 1680 mm not provided in the correct condition for use on natural
Depth – Hood closed 665 mm gas. Contact your place of purchase for advice in relation
– Hood open 690 mm to using your barbecue on natural gas, if not already
provided in natural gas specification.
Refer to page 18 for details of setting the ‘Appliance Test
CLEARANCES Point Pressure’.
4 parts water
1 part liquid
detergent
THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL
! VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION
ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION.
ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING:
• AN ENCLOSURE WITH WALLS (i) AT LEAST 25% OF THE TOTAL YOUR BARBECUE IS TO BE
ON ALL SIDES, BUT AT LEAST WALL AREA IS COMPLETELY USED OUTDOORS ONLY.
ONE PERMANENT OPENING AT OPEN: AND Refer below.
GROUND LEVEL AND NO (ii) AT LEAST 30% OF THE • THE BARBECUE IS NOT
OVERHEAD COVER REMAINING WALL AREA IS INTENDED TO BE INSTALLED IN
• WITHIN A PARTIAL OPEN AND UNRESTRICTED OR USED ON RECREATIONAL
ENCLOSURE THAT INCLUDES • IN THE CASE OF BALCONIES, VEHICLES AND/OR BOATS AND
AN OVERHEAD COVER AND NO AT LEAST 20% OF THE TOTAL SHOULD NOT BE PLACED
MORE THAN TWO WALLS OF THE SIDE, BACK AND FRONT ADJACENT TO OR UNDER ANY
• WITHIN A PARTIAL WALL AREAS SHALL BE AND SURFACE THAT WILL BURN.
ENCLOSURE THAT INCLUDES REMAIN OPEN AND • DO NOT OBSTRUCT THE FLOW
AN OVERHEAD COVER AND UNRESTRICTED OF COMBUSTION AND
MORE THAN TWO WALLS, THE • DO NOT USE YOUR BARBECUE VENTILATION AIR AROUND
FOLLOWING SHALL APPLY: IN GARAGES, PORCHES, THE BARBECUE HOUSING
BREEZEWAYS, SHEDS OR OTHER WHILST IN USE.
ENCLOSED AREAS.
Both ends
open
The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various
stages of assembly.
Pattern-head screw, part threaded Pattern-head screw 1/4" x 3/4" Pattern-head screw 1/4" x 1/2"
1/4" x23/4" Qty. 8 Qty. 26
Qty. 12 Ref. # S135G04332 Ref. # S132G04122 Ref. # S132G04082
Tightening tool
Qty. 1
Ref. # P05515102K
Cotter pin Pattern-head screw 1/4" x 3/4"
Qty. 1 Qty. 4
Ref. # P05501010B Ref. # S132G04121
3. Screw the two (2) castors into the caster seats. Turn
ASSEMBLING THE TROLLEY
the threaded caster stem by hand, clockwise until it
1. Lay the barbecue body flat on its back as shown. stops. Tighten securely using the customised wrench
Cut fastening bands from folded trolley legs. provided.
Unfold the four (4) pre-assembled trolley legs. 4. Install the two (2) wheels to the trolley legs-wheel
Insert four (4) screws provided as shown and side, by inserting the wheel bolt through the wheel
tighten securely. and axle hole on the trolley leg. Put spring washer
and nut onto bolt and tighten securely using the
customised wrench provided. Do not overtighten
or wheel will not turn freely. Snap wheel hub caps
onto wheels.
S132G04082 (x4)
S211G06352 (x2)
S431M08152 (x2)
Bottom shelf
10. Install the magnetic door stop to the bottom shelf and
the door bracket. Align the holes on the magnetic
door stop with the threaded holes on the top of the
bottom shelf and bottom side of door bracket.
S132G04082 (x4)
Gas cylinder pull-out
tray assembly
S135G04332 (x4)
7. Install the rear panel to inside of rear trolley legs as
shown. Align the holes on the trolley rear panel
with the threaded holes on rear trolley legs. Tighten
securely using four (4) screws provided. S132G0482 (x4)
Door stops
S135G04101 (x4)
Door handle
1. Attach the lighting stick to the left body support Remove the washers and pattern-head screws from the
bracket. tool holder. Slide the five (5) tool hooks onto the tool
2. Align the hole at the end of lighting stick wire with holder with the hooks facing the side burner frame.
the threaded hole on the left body support bracket. Attach tool holder to tabs on underside of side burner
Hand tighten using one (1) screw. For instructions frame and secure firmly using two (2) screws and washers
on manually lighting your barbecue by match, refer attached to tool holder.
to page 17. S132M05082 (x2)
S411M05136 (x2)
S132M04082
INSTALLING TOWEL RACK 1. Attach side shelf to left body support brackets as
shown. Align the four (4) holes on side shelf with
Remove the washers and pattern-head screws from the the threaded holes on left body support bracket.
towel rack. Attach towel rack to tabs on underside of left Tighten securely using four (4) screws provided.
side shelf and secure firmly using two (2) screws and 2. Attach side burner frame to right body support
washers attached to towel rack. brackets as shown. Align the four (4) holes on side
burner frame with the threaded holes on right body
support bracket. Tighten securely using four (4)
screws provided.
Side shelf
S132M05082 (x2)
S411M05136 (x2)
Wind shield
Screws S132M0482 x2
Pot support
Washers S411M04122 x2
Cotter pin
P05501010B
Fastening strip
14 I N S P E C T I O N 14
1. Remove the igniter cap located on the barbecue control CHECK PERFORMANCE OF
2.
panel.
Place the supplied AA battery into the igniter slot. Be
! BURNERS PRIOR TO INSTALLING
BARBECUE PLATE COMPONENTRY.
sure to place the positive pole facing toward you. DO NOT SMOKE WHEN ATTEMPTING TO
IGNITE BARBECUE.
3. Place the cap and
spring over the NEVER USE VOLCANIC ROCK,
HEAT BEADS OR OTHER MATERIAL
AA battery
ON FLAME TAMER.
then tighten
the igniter cap ALWAYS USE PROTECTIVE
GLOVES WHEN HANDLING HOT
onto the
COMPONENTS.
barbecue
control panel.
AA battery
BURNER OPERATION
AND IGNITION SYSTEM CHECK
Igniter cap
Spring
Igniter slot Continuous igniter
Gas collector box
IMPORTANT: Before use of this barbecue, ensure that all Burner control Spark electrode Burner Burner port
protective film has been removed. Once removed, clean all
surfaces with a ‘stainless steel cleaner’ or a hot detergent
solution to remove traces of adhesive or machine oils.
Check and ensure that each burner is properly located 1. Position grease draining tray heat shield into slots
over each orifice prior to installing the flame tamer. in grease draining tray.
1. The flame tamer is designed to reduce flaring. 2. From the rear, install the grease draining tray and
Place the flame tamer support on the lower edge grease draining tray / heat shield. Slide tray side
above burners. Flame tamers must always be tabs over rails on underside of barbecue body. The
located under the grill plate, but are not required grease draining tray heat shield is required to be
under the hot plate. present and centred for your safety.
2. Position the cooking plates as shown below. 3. Attach two (2) screws for the body wind shield into
the threaded holes on the left and right body panels.
3. Place the warming rack into the slots on the
Do not completely tighten these screws but allow
barbecue body side panels.
enough room to slide the slotted holes on the body
Fixed warming rack wind shield onto the two screws and then tighten
firmly.
Hot plate 4. From the front side of cabinet, open the front doors
and install the grease receptacle under grease
draining tray.
S132M04082 (x2)
Slots for rack Wind shield
Grill plate
Flame tamers
Grease
draining tray
2.
provided wing bolt to secure gas cylinder.
Ensure all burner valves are in the ‘OFF’ position. ! CYLINDER WHEN MANOEUVRING THE
BARBECUE OVER UNEVEN SURFACES
3. Inspect the valve connection opening and regulator OR CARRYING UP AND DOWN STAIRS
assembly. Look for damage or debris. Remove
any debris. Inspect hose for damage. Never use
damaged components.
IF THIS INFORMATION IS NOT
S233G04332 (x1)
17 O P E R A T I O N 17
Before first use and at the beginning of each barbecue If for some reason, igniters fail to produce a spark at the
season: electrode, barbecue can be lit carefully with a match.
1. Please read Safety, Lighting and Operating To light barbecue with a match, refer to previous
instructions carefully. steps. Turn left burner control to the ‘HI’ position, then
2. Check gas valve orifices, burner tubes and burner position match into lighting tube provided on left side
ports for any obstructions eg. spiders, webs, insects. of cooking surface. The left side burner will light
immediately. Sequentially light the remaining burners
3. Check and ensure the gas cylinder is full.
from left to right.
4. Ensure all connections are securely tightened.
Check for gas leaks. Refer to page 5.
Match
CAUTION: DO NOT LEAVE THE
The fats and juices that drip from the meat may cause
flare-ups. Since flare-ups impart the distinctive taste
and colour for food cooked over an open flame, they
should be expected and encouraged within reason.
Nevertheless, uncontrolled flaring can result in a ruined
meal.
18 O P E R A T I O N 18
1. Open side burner lid before attempting to light ‘HI’ setting – Use this setting only for warm up, for
side burner. searing steaks and chops, and for burning food residue
2. Set control knobs to ‘OFF’ and open the from the plates after the cooking is over. Rarely, if ever,
gas cylinder valve. do you use the ‘HI’ setting for extended cooking.
3. Push and turn the control knob to ‘HI’. ‘MED’ setting (mid-way between ‘HI’ and ‘LOW’).
Use this setting for most grilling, and for cooking
4. Immediately press the continuous spark
hamburgers and vegetables.
igniter, located on the main control panel,
for 3 - 4 seconds to light the burner. ‘LOW’ setting – Use this setting when cooking very
lean cuts such as fish.
5. If the burner does not light, turn the control knob
Actual cooking surface temperatures vary with
to ‘OFF’, wait 5 minutes, then retry.
outside temperature and the wind conditions.
6. Adjust control knob to your desired flame level.
If ignition cannot be achieved, light with a match.
CAUTION: IF BURNERS GO OUT
THE SIDE BURNER IS DESIGNED FOR USE ! DURING OPERATION, CLOSE GAS
SUPPLY AT SOURCE, AND TURN ALL
1. Turn off gas at source, turn burner control to ‘OFF’. ! BURNER TUBES SHOULD BE
INSPECTED AND CLEANED
PERIODICALLY.
2. Wait five minutes before trying again.
3. Check gas supply/connections. SPIDERS AND SMALL INSECTS CAN
OCCASIONALLY SPIN WEBS OR MAKE
4. Repeat lighting procedure and, if barbecue still NESTS IN THE BURNER TUBES.
fails to operate properly, TURN OFF GAS AT THESE WEBS CAN LEAD TO A GAS
SOURCE, TURN BURNER CONTROLS TO ‘OFF’, FLOW OBSTRUCTION WHICH COULD
wait for barbecue to cool and check the following: RESULT IN A FIRE IN AND AROUND
THE BURNER TUBES.
a) Misalignment of burner tube(s) and over orifice(s). THIS TYPE OF FIRE IS KNOWN AS
CORRECTION: Reposition burner tube to properly ‘FLASH-BACK’ AND CAN CAUSE
sit over orifice. SERIOUS DAMAGE TO YOUR
BARBECUE AND CREATE AN UNSAFE
b) Obstruction in gas line OPERATING CONDITION FOR THE USER.
CORRECTION: Remove hose from barbecue. ALTHOUGH AN OBSTRUCTED BURNER
DO NOT SMOKE! Open gas supply for one second TUBE IS NOT THE ONLY CAUSE OF
‘FLASH-BACK’ IT IS THE MOST
to blow any obstruction from fuel hose. Close off
COMMON CAUSE AND FREQUENT
gas supply at source and reconnect hose to barbecue.
INSPECTION AND CLEANING OF THE
c) Blocked orifice BURNER TUBES IS NECESSARY TO
PREVENT ITS OCCURRENCE.
CORRECTION: Remove grill plates, flame tamers
and grease draining tray. Remove burners from
bottom of barbecue body by pulling cotter pin from
beneath burner ‘foot’ using a screwdriver or needle
VISUALLY CHECKING BURNER FLAMES
nose pliers. See burner diagram on page 14. Carefully
lift each burner up and way from gas valve orifice. Occasionally check burner flame for correct operation
Remove the orifice section of gas valve from each as shown. Either view flame through manual lighting
gas valve and gently clear any obstruction with a opening on left side of barbecue body panel or remove
fine wire. Re-install each orifice section, re-install cooking plates.
burners over orifices and place each burner ‘foot’
into mounting bracket at bottom of barbecue body. Burner flame
Replace cotter pins. Replace cooking components
and grease draining tray.
d) Misalignment of igniter on burner
CORRECTION: Check for proper position of
electrode tip. The tip of the electrode should be Magnified view
pointing toward the tip of the collector box. The through lighting
gap between the spark electrode and the tip of the hole
gas collector box should be 5 mm. Adjust if
necessary by carefully pressing the gas collector
closer to the spark electrode.
If re-ignition is necessary while the barbecue is still
hot, you must wait for a minimum of five minutes
before commencing to re-ignite. (This allows accumulated
gas to clear).
If all check/corrections have been made and
barbecue still fails to operate properly, consult your
place of purchase, or contact the manufacturer.
20 M A I N T E N A N C E 20
Washing the flame tamer after every use is not necessary OR Use an air hose to force air through the burner tube
but periodically it is suggested you clean off any and out through the burner ports. Observe each
build-up of food residue. Use a wire brush to remove port and make sure air comes out every hole. Wear
stubborn burnt on cooking residue. eye protection.
Dry the flame tamer thoroughly before re- NOTE: Do not use compressed air with injectors.
installing it into the barbecue body.
Regardless of which burner cleaning procedure
NOTE: Flame tamers are made from a ceramic material you use, we recommend that you complete the following
which can be easily damaged if not handled with care. steps to help prolong burner life.
Burning-off the barbecue after cooking will keep it The stainless steel over time will be affected by ‘tea
ready for instant use, however, once a year you should staining’ (the brown discolouration of some stainless steel).
give the entire barbecue a thorough cleaning to keep it Tea staining can be reduced by washing the surface
in top operating condition. with mild detergent and warm water. This should then
be followed by rinsing with clean cold water. We
recommend the surface then be wiped dry with a clean
DO NOT USE OVEN CLEANER cloth.
! TO CLEAN THE BARBECUE.
9b
7
10
12 2
9a
13
14 11 21
16c
16b 20
24
17
16a 16d 62
26
25a
22
25 23
15 63
37
27
54
49 18 56
36
31
55
53
39
48 19
32 30
46 38
47 42 28
43 50
41
51
29 58
33 57
52 61
40
44 59
45
32
35
52
23 P A R T S L I S T 23
24 Protective pad – hood stopper P05518003I 2 57 Side burner gas valve assembly – LPG P03218005G 1
25 Control knob for main burner P03419133H 4 58 Side burner connection tube P03711005A 1
25a Control knob seat P03415264A 4 59 Regulator with hose – LPG P03603020A 1
26 Control panel – with print P02908107A 1 61 Control knob for side burner P03426093M 1
27 Side shelf P01102004C 1 62 Body wind shield P0073702IB 1
28 Side burner frame P01104002C 1 63 Side burner wind shield P06908002C 1
29 Trolley bottom shelf P01004043D 1 Instruction manual P80140114A 1
30 Trolley rear panel P07702016B 1 Hardware pack – LPG only P06003047A 1
31 Door bracket P03301006D 1 Cover P07002018B
RINNAI NEW ZEALAND. LTD