Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

Portable Gas Barbecue

Customer’s operating and assembly instructions

These instructions are a guide


FOR YOUR SAFETY. FOR YOUR SAFETY. to assembling and using the
IF YOU SMELL GAS: 1. Do not store or use Maxim X4S barbecue.
1. Shut off gas to the appliance, petrol or other flammable
if possible. vapours and liquids in the
vicinity of this or any other
2. Extinguish any open flame. appliance.
3. Open hood. Please read carefully, and
2. A gas cylinder not connected
4. If odour continues, for use must not be stored retain for future reference.
immediately call your gas in the vicinity of this or any Only to be used outdoors.
supplier or fire department. other appliance. Illustration may vary from barbecue
contained in carton.

P ART N O . P80140114A
2 G E N E R A L I N F O R M A T I O N 2

TABLE OF CONTENTS CONGRATULATIONS

General Information 2-3 You have just purchased a state of the art Outdoor
Safety 4-5 Barbecue Cooking System.

Outdoor Areas 6 We understand your desire to protect an investment


Pre-assembly 7 of this nature. As such this booklet has been designed to
assist you in the assembling, testing and operating your
Hardware Pack 8-9
new barbecue, along with important safety information,
Assembly 10-13 helpful maintenance tips and troubleshooting. We thank
Inspection 14 you for choosing our product and trust that you enjoy
Accessory Installation 15 years of outdoors entertainment.
Gas Cylinder Installation 16 Happy Gourmet cooking!
Operation 17-18
Fault Finding 19
Maintenance 20-21 GUARANTEE
Parts Diagram / List 22-23
A guarantee explanation sheet is supplied separately
Contact 27-28
with your barbecue. If you are missing the guarantee
explanation sheet, please contact the office listed on the
rear cover to request one to be sent to you.
FOR CUSTOMER REFERENCE
(Record and file in a safe place)

GENERAL
Purchased from
While it is possible for one person to assemble the
Date purchased
barbecue, we recommend asking for the assistance of
Serial No. another person when manoeuvring some of the larger
or heavier pieces.
Remove the barbecue and its components from the
NOTE: Sales docket must be kept as proof of purchase date.
carton. Check against parts list and lay components out
within easy reach. Do not throw the shipping carton
away – unfold flat and use as a protective work surface.
CONTACT POINT Contact your place of purchase for replacement parts if
necessary.
Refer to the back cover or the warranty statement
enclosed with the barbecue.

PARTS SUPPLIED SEALED IN THE

! CARTON, OR BY YOUR PLACE OF


PURCHASE, MUST NOT BE ALTERED
IN ANY WAY.

CHECK BARBECUE FOR ANY DAMAGE

Inspect barbecue and trolley parts as you proceed.


Contact your place of purchase for assistance regarding
replacement of any damaged or missing parts. Do not
assemble or operate a barbecue that appears damaged.
3 G E N E R A L I N F O R M A T I O N 3

GAS INSTALLATION CODES HOSE AND REGULATOR SAFETY

This appliance is certified to AS4557 by the Australian


NEVER OPERATE THIS BARBECUE
Gas Association Certificate No. 6607.
Barbecues must be used in accordance with the ! WITHOUT A REGULATOR.
installation requirements of your local gas supply
authority, and the appropriate installation standard The regulator and hose assembly supplied with the
AS5601. barbecue is suitable for use with bottled gas.
Barbecues for use with bottled gas are labelled A gas regulator adjusted to have an outlet pressure
‘Propane’ or ‘Universal LPG’. Barbecues for use with of 2.75 kPa is supplied for connection to the gas cylinder.
natural gas are labelled ‘Natural Gas’ and must be The regulator and hose assembly supplied with the
installed by a qualified person. Check the gas type appliance must be used. Replacement regulator and hose
assemblies must be those specified by the appliance
sticker attached to the barbecue. Check that the label
manufacturer.
matches the gas type to be used.
When connecting the hose and regulator assembly to
the gas cylinder, take care to avoid unnecessary twisting
FAILURE TO COMPLY WITH THESE of the flexible hose. After the assembly has been secured,

! INSTRUCTIONS COULD RESULT IN A


FIRE OR EXPLOSION WHICH COULD
CAUSE SERIOUS BODILY INJURY,
turn on the gas and check for leaks by brushing a soap
and water solution over all visible and accessible gas line
connections. The presence of bubbles will indicate a gas
DEATH OR PROPERTY DAMAGE. escape. DO NOT TEST FOR GAS ESCAPES WITH AN
OPEN FLAME.
If you are unable to correct the leak by tightening the
connection, turn off the gas and contact your place of

! ACCESSIBLE PARTS MAY BE VERY HOT.


KEEP YOUNG CHILDREN AWAY.
ANY MODIFICATION OF THIS
purchase immediately.
Always ensure the appliance is kept away from
flammable materials and the gas cylinder clear of any
APPLIANCE MAY BE DANGEROUS. heat source.
DO NOT MOVE THIS APPLIANCE When changing over from an empty gas cylinder to
DURING USE. a full one, make sure this procedure is carried out in a
TURN OFF THE GAS SUPPLY AT THE flame free atmosphere.
GAS CYLINDER AFTER USE. Inspect the gas hose when replacing the gas cylinder,
READ THE INSTRUCTIONS BEFORE or once a year whichever is more frequent. If the hose is
USING THE APPLIANCE. cracked, cut, abraded or damaged in any way, the
PARTS SEALED BY THE appliance must not be operated. The hose must be
MANUFACTURER MUST NOT BE replaced if damaged or when statutory conditions require
MANIPULATED. it. Contact your place of purchase if uncertain.
THIS BARBECUE IS ONLY TO BE USED The POL fitting of the hose and regulator should be
OUTDOORS. disconnected from the gas cylinder valve when the
outdoor appliance is not in use.

OVERALL DIMENSIONS
NATURAL GAS INSTALLATION
Height – Hood closed 1235 mm
This barbecue is also certified for use on natural gas. It
Hood open 1480 mm
must be converted and installed by a qualified person if
Width – 1680 mm not provided in the correct condition for use on natural
Depth – Hood closed 665 mm gas. Contact your place of purchase for advice in relation
– Hood open 690 mm to using your barbecue on natural gas, if not already
provided in natural gas specification.
Refer to page 18 for details of setting the ‘Appliance Test
CLEARANCES Point Pressure’.

The following minimum clearances from combustible


materials must be maintained: Top – 1000 mm, rear –
SPECIFICATIONS
450 mm and sides – 250 mm.
Openings at the rear and sides of the appliance Appliance specifications can be found on the data label
provide air for combustion, and must not be obstructed. attached to the rear panel of the barbecue body.
4 S A F E T Y 4

READ CAREFULLY BEFORE GAS CYLINDER USE & SAFETY

! ASSEMBLING AND OPERATING


YOUR BARBECUE. This is a low pressure barbecue and must only be used with the
hose and regulator supplied.
Your barbecue is designed for use with a 9 kg gas cylinder.
FOR YOUR SAFETY: Ensure gas cylinder conforms to Australian Standard AS2469

! • DO NOT STORE OR USE PETROL OR


OTHER FLAMMABLE VAPOURS AND
LIQUIDS IN THE VICINITY OF THIS OR
and is less than 10 years old, or re-certified if older than 10
years.
DO NOT CONNECT YOUR BARBECUE TO A GAS
ANY OTHER APPLIANCE.
CYLINDER LESS THAN OR EXCEEDING 9 kg CAPACITY.
• DO NOT STORE EMPTY OR FULL SPARE
GAS CYLINDERS UNDER OR NEAR THIS
OR ANY OTHER APPLIANCE.
• KEEP THE GAS HOSE AWAY FROM HOT
NEVER CONNECT AN UNREGULATED
SURFACES. PROTECT GAS HOSE FROM
DRIPPING GREASE.
AVOID UNNECESSARY TWISTING OF
! GAS CYLINDER TO YOUR BARBECUE.

HOSE. VISUALLY INSPECT HOSE PRIOR TO


EACH USE FOR CUTS, CRACKS, EXCESSIVE
WEAR OR OTHER DAMAGE. REPLACE
HOSE, IF NECESSARY.
• NEVER TEST FOR GAS LEAKS WITH A LIT NOTE: The connection to
MATCH OR OPEN FLAME. the gas cylinder is an
• NEVER LIGHT BARBECUE WITH LID ON ‘ANTI-CLOCKWISE’ connection. Ensure the connection is
OR HOOD CLOSED.
• NEVER LEAN OVER COOKING Ensure the connection is
SURFACE WHILE LIGHTING BARBECUE. tightened firmly. Normally only
Direction for
• USE GOOD QUALITY INSULATED OVEN 1-11/2 threads of the hose assembly tightening
MITTS WHEN OPERATING BARBECUE. connection should remain visible.
• NEVER ALTER OR MODIFY THE
REGULATOR OR GAS SUPPLY ASSEMBLY.
The gas cylinder should be filled by a reputable gas dealer, or
• THIS BARBECUE MUST NOT BE USED
exchanged at a reputable gas cylinder exchange outlet. Gas
INDOORS.
cylinders should be visually inspected and re-qualified
periodically.
LOCATION OF YOUR BARBECUE Always keep gas cylinder in an upright position. Always
close the cylinder valve when the barbecue is not in use.
DO NOT use your barbecue in garages, porches, breezeways, sheds Do not subject the gas cylinder to excessive heat.
or other enclosed areas. Your barbecue is to be used OUTDOORS
ONLY. Refer to page 6. The barbecue is not intended to be installed
in or used on recreational vehicles and/or boats and should not be
• NEVER STORE YOUR
placed adjacent to or under any surface that will burn. Do not
obstruct the flow of combustion and ventilation air around the
barbecue housing while in use. ! GAS CYLINDER INDOORS.
• FOR STORAGE AND CYLINDER
EXCHANGE, DISCONNECT HOSE AT THE
CYLINDER ONLY –
SERVICING DO NOT DISCONNECT HOSE FROM
THE APPLIANCE

ANY OF THE FOLLOWING SIGNS MAY

! INDICATE THAT THE APPLIANCE IS NOT


OPERATING PROPERLY AND MAY NEED
SERVICING:
If you store your barbecue indoors, ALWAYS disconnect and
remove gas cylinder FIRST, and store gas cylinder safely outside.
• EXCESSIVE YELLOW FLAME Gas cylinders must be stored outdoors in a well ventilated area
• IRREGULAR SIZE OF FLAME out of reach of children, and must not be stored in a building,
ACROSS BURNER garage or any other enclosed area.
• ‘POPPING’ OF FLAME
• SOOTING
• ABNORMAL NOISE(S) DANGER – IF YOU SMELL OR HEAR
• HISSING SOUND
NOTE: Before requesting service,
please refer to page 19
! THE HISS OF ESCAPING GAS FROM
THE GAS CYLINDER:
• KEEP CLEAR OF THE GAS CYLINDER.
‘If Barbecue Fails to Operate Properly’ • TURN ALL CONTROLS ON THE BARBECUE
TO ‘OFF’, IF SAFE TO DO SO.
• EXTINGUISH ANY OPEN FLAME.
PROTECT CHILDREN • REMOVE LID OR OPEN HOOD.
• IF ODOUR CONTINUES, IMMEDIATELY
Keep children away from barbecue during use and until CALL YOUR GAS SUPPLIER OR FIRE
barbecue has cooled after you are finished. Do not allow BRIGADE.
children to operate barbecue or to swing on handle.
5 S A F E T Y 5

ALWAYS CHECK FOR GAS LEAKS


! EACH TIME YOU USE YOUR BARBECUE

You should follow this procedure after any of the following:


• Not having used the barbecue for an extended period of time,
• Initial assembly of barbecue,
• Any disconnection and reconnection of hose assembly,
• Changing gas cylinder,
• Upon re-connecting gas cylinder after it has been disconnected for storage.

3. NOTE: Although hoses are factory fitted, it is


CHECKING FOR GAS LEAKS
advisable to leak test before using your barbecue.
Apply the liquid detergent solution to all visible and
NEVER CHECK FOR LEAKS WITH accessible gas connections, including the connection to
! A FLAME the gas cylinder. Bubbles will appear in the liquid deter-
gent solution if connections are not properly sealed.
Tighten or rectify as necessary.

1. Make liquid detergent solution by mixing one (1)


part liquid detergent and four (4) parts water.

4 parts water

1 part liquid
detergent

2. Turn burner control(s) to ‘OFF’, then turn on gas at


source.
Open

IF YOU HAVE A GAS LEAK YOU

! CANNOT RECTIFY, TURN OFF THE GAS


AT THE SOURCE. CONTACT THE
MANUFACTURER
6 O U T D O O R A R E A S 6

THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL

! VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION
ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION.
ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING:

• AN ENCLOSURE WITH WALLS (i) AT LEAST 25% OF THE TOTAL YOUR BARBECUE IS TO BE
ON ALL SIDES, BUT AT LEAST WALL AREA IS COMPLETELY USED OUTDOORS ONLY.
ONE PERMANENT OPENING AT OPEN: AND Refer below.
GROUND LEVEL AND NO (ii) AT LEAST 30% OF THE • THE BARBECUE IS NOT
OVERHEAD COVER REMAINING WALL AREA IS INTENDED TO BE INSTALLED IN
• WITHIN A PARTIAL OPEN AND UNRESTRICTED OR USED ON RECREATIONAL
ENCLOSURE THAT INCLUDES • IN THE CASE OF BALCONIES, VEHICLES AND/OR BOATS AND
AN OVERHEAD COVER AND NO AT LEAST 20% OF THE TOTAL SHOULD NOT BE PLACED
MORE THAN TWO WALLS OF THE SIDE, BACK AND FRONT ADJACENT TO OR UNDER ANY
• WITHIN A PARTIAL WALL AREAS SHALL BE AND SURFACE THAT WILL BURN.
ENCLOSURE THAT INCLUDES REMAIN OPEN AND • DO NOT OBSTRUCT THE FLOW
AN OVERHEAD COVER AND UNRESTRICTED OF COMBUSTION AND
MORE THAN TWO WALLS, THE • DO NOT USE YOUR BARBECUE VENTILATION AIR AROUND
FOLLOWING SHALL APPLY: IN GARAGES, PORCHES, THE BARBECUE HOUSING
BREEZEWAYS, SHEDS OR OTHER WHILST IN USE.
ENCLOSED AREAS.

The following diagrams are examples of outdoor areas.


These same principles apply to canopy or shaded cloth areas.

Both ends
open

30% or more in total 30% or more in total


of the remaining wall of the remaining wall
area is open and area is open and
unrestricted unrestricted
Open side at Open side at
least 25% of least 25% of
total wall area total wall area
7 P R E - A S S E M B L Y 7

ASSEMBLY PARTS SUPPLIED SEALED IN THE

CAUTION: While it is possible for one person to ! CARTON, OR BY YOUR PLACE OF


PURCHASE, MUST NOT BE ALTERED
assemble this barbecue, obtain assistance from another IN ANY WAY.
person when handling some of the larger, heavier pieces,
especially the barbecue body.
1. Open top of carton and remove top sheet of card- Check that the barbecue supplied is correct for the gas
board. Lay cardboard sheet on floor and use as a type being used. There is a label on the rear panel of the
work surface to protect barbecue parts from barbecue. Barbecues for use with gas cylinders are
scratches. labelled ‘Propane’ or Universal LPG’. Barbecues for use
with natural gas are labelled ‘Natural Gas’. Check that
2. Remove packing materials and trolley parts from
the label matches the gas type to be used.
shipping carton.
NOTE: You may slice the carton front corners with
a utility knife to lay open the carton front panel. NATURAL GAS BARBECUES
This will allow you to raise the barbecue body hood
and remove the components packed inside the body,
! MUST BE INSTALLED BY A
QUALIFIED PERSON.
making it easier to lift.
3. With an assistant, lift the barbecue body out of the
shipping carton and place it on the cardboard work ASSEMBLY TIPS
surface.
4. Use the parts list to check that all parts have been 1. Some protective coating may need to be removed
included. from components prior to assembly.
2. Do not tighten screws and nuts until trolley is fully
5. Inspect the barbecue for damage as you assemble it.
assembled.
Do not assemble or operate the barbecue if it
appears damaged. If there are damaged or missing
parts, contact your place of purchase for assistance
PARTS LIST
regarding replacement parts. Supplier contact
details are the back cover of this instruction manual. Side panel – left 1
Side panel – right 1
Bottom shelf 1
Castors 2
Wheels / hubcaps 2
Rear panel 1
Gas cylinder tray 1
Door bracket 1
Door stop – magnetic 2
Doors 2
Door handles 2
Barbecue body assembly 1
Side burner assembly 1
Side shelf 1
Grease draining tray / heat shield 1
Side burner hose 1
Regulator and hose assembly 1
Grill plate 2
Hot plate 1
Flame tamers 2
Fixed warming rack 1
Hardware pack 1
Towel rack 1
Tool holder 1
Spice rack 1
8 H A R D W A R E P A C K 8

The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various
stages of assembly.

Ref Component Qty Purpose of Components


S211G06352 Wheel bolt 3/8" x 33/8" 2 Installs wheels to trolley legs
S431M08152 Spring washer 2 Installs wheels to trolley legs
S313G06082 Wheel bolt 3/8" x 33/8" 2 Installs wheels to trolley legs
S132G04082 Pattern-head screw 1/4" x 1/2" 4 Attaches foldable trolley legs
S135G04332 Pattern-head screw, part threaded 1/4" x 23/4" 8 Attaches trolley legs to trolley bottom shelf
S132G04082 Pattern-head screw 1/4" x 1/2" 4 Attaches cylinder pull-out tray assembly to
trolley bottom shelf
S132G04082 Pattern-head screw 1/4" x 1/2" 4 Attaches trolley rear panel to trolley
S132G04082 Pattern-head screw 1/4" x 1/2" 8 Attaches trolley side panels to trolley
S135G04332 Pattern-head screw, part threaded 1/4" x 23/4" 4 Attaches door bracket to trolley
P05318022B Door stop/magnet 2 Attaches to trolley
S132G04082 Pattern-head screw 1/4" x 1/2" 4 Attaches magnetic door stop to trolley
S132G04121 Pattern-head screw 1/4" x 3/4" 4 Attaches door handles to doors
S135G04101 Pattern-head screw, part threaded 1/4" x 5/8" 4 Attaches doors to trolley
S132G04082 Pattern-head screw 1/4" x 1/2" 2 Attaches trolley spice basket to left door
S132G04122 Pattern-head screw 1/4" x 3/4" 4 Attaches left side shelf to barbecue body
S132G04122 Pattern-head screw 1/4" x 3/4" 4 Attaches side burner frame to barbecue
body
S233G04332 Wing bolt 1/4" x 23/4" 1 Secures gas cylinder
P05301001A Battery/AA 1 Powers the electric igniter
P05515101L Wrench/No.17 customised 1 Tightens caster and wheel bolt
P05313023B Lighting stick 1 Attaches to body support bracket – left
S132M04082 Pattern-head screw M4 x 8 mm 1 Attaches to body support bracket – left
P05515102K Tightening tool 1 Allows tightening pattern-head thumb
screws after assembly
S132M04082 Pattern-head screw M4 x 8 mm 2 Attaches to left and right body panel for
body wind shield
P055001010B Cotter pin 1 Secure side burner body
P03426093M Burner control knob 1 Side burner
S132M04082 Pattern-head screw M4 x 8 mm 2 Attaches side burner gas valve
S400M04082 Plain washer M4 2 For side burner screw

Already installed in the tool holder kit and towel rack


S132M05082 Pattern-head screw M5 x 8 mm 2 Attaches towel rack to left side shelf
S411M05136 Plain washer M5 2 Attaches towel rack to left side shelf
S132M05082 Pattern-head screw M5 x 8 mm 2 Attaches tool holder to side burner frame
S411M05136 Plain washer M5 2 Attaches tool holder to side burner frame
9 H A R D W A R E P A C K 9

Wheel bolt 3/8" x 33/8" Spring washer Nut 3/8"


Qty. 2 Qty. 2 Qty. 2
Ref. # S211G06352 Ref. # S431M08152 Ref. # S313G06082

Pattern-head screw, part threaded Pattern-head screw 1/4" x 3/4" Pattern-head screw 1/4" x 1/2"
1/4" x23/4" Qty. 8 Qty. 26
Qty. 12 Ref. # S135G04332 Ref. # S132G04122 Ref. # S132G04082

Pattern-head screw, Battery/AA Door stop/magnet


part threaded 1/4" x 5/8" Qty. 1 Ref. # P05301001A Qty. 2 Ref. # P05318022B
Qty. 4 Ref. # S135G04101 Scale 1:2 Scale 1:2

Lighting stick Pattern-head screw M4 x 8 mm Plain washer M4


Qty. 1 Ref. # P05313023B Qty. 5 Qty. 2
Scale 1:2 Ref. # S132M04082 Ref. # S400M04082

Wing bolt 1/4" x 23/4" Wrench/No.17 customised


Qty. 1 Ref. # S233G04332 Qty. 1 Ref. # P05515101L
Scale 1:2 Scale 1:2

Tightening tool
Qty. 1
Ref. # P05515102K
Cotter pin Pattern-head screw 1/4" x 3/4"
Qty. 1 Qty. 4
Ref. # P05501010B Ref. # S132G04121

HARDWARE ALREADY INSTALLED IN THE TOOL HOLDER KIT &


TOWEL RACK

Pattern-head screw M5 x 8 mm Plain washer M5 Control knob


Qty. 4 Qty. 4 Qty. 1 Ref. # P03426093M
Ref. # S132M05082 Ref. # S411M05136 Scale 1:2
10 A S S E M B L Y 10

3. Screw the two (2) castors into the caster seats. Turn
ASSEMBLING THE TROLLEY
the threaded caster stem by hand, clockwise until it
1. Lay the barbecue body flat on its back as shown. stops. Tighten securely using the customised wrench
Cut fastening bands from folded trolley legs. provided.

Unfold the four (4) pre-assembled trolley legs. 4. Install the two (2) wheels to the trolley legs-wheel
Insert four (4) screws provided as shown and side, by inserting the wheel bolt through the wheel
tighten securely. and axle hole on the trolley leg. Put spring washer
and nut onto bolt and tighten securely using the
customised wrench provided. Do not overtighten
or wheel will not turn freely. Snap wheel hub caps
onto wheels.

S132G04082 (x4)

2. Install the trolley bottom shelf between the trolley


legs. Align the holes on trolley legs with the
threaded holes at the corners of trolley bottom
shelf. Attach loosely the eight (8) screws then
tighten screws.
NOTE: On LPG models only, before attaching the bottom
shelf to trolley be sure holes for the cylinder pull-out
tray assembly are located on the right side.

S211G06352 (x2)

S431M08152 (x2)

S135G04332 (x8) S313G06082 (x2)

Bottom shelf

5. Be sure both castors are locked, then with the


assistance of another person, turn the assembled
barbecue upright.
6. Install the gas cylinder pull-out tray assembly to the
bottom shelf. Align the holes on the bracket of gas
cylinder pull-out tray with the threaded holes on the
bottom shelf. Tighten securely using four (4) screws
provided.
11 A S S E M B L Y 11

10. Install the magnetic door stop to the bottom shelf and
the door bracket. Align the holes on the magnetic
door stop with the threaded holes on the top of the
bottom shelf and bottom side of door bracket.

S132G04082 (x4)
Gas cylinder pull-out
tray assembly
S135G04332 (x4)
7. Install the rear panel to inside of rear trolley legs as
shown. Align the holes on the trolley rear panel
with the threaded holes on rear trolley legs. Tighten
securely using four (4) screws provided. S132G0482 (x4)
Door stops

11. Remove the white protective film from the stainless


steel doors. Attach a door handle to each front door.
Be careful not to scratch the door surfaces.
12. When installing the front doors, make sure the door
bolt holes are located on the hinge sides of the
trolley legs.
Rear panel 13. Install each front door by inserting partly-threaded
screw through the lower door screw hole of the
front door and into the tapped hole of the trolley
bottom shelf. Next, align the upper door screw hole
S132G04082 (x4)
of front door with the tapped hole in the bottom of
door bracket. Insert partly-threaded screw provided.
8. Install each side panel to inside of front and rear legs Tighten both screws securely.
and bottom shelf as shown. Align the holes on the 14. Install the spice basket to the inside of left door.
side panel with the threaded holes on front and rear Align the threaded holes on the spice basket bracket
legs and bottom shelf. Tighten securely using four with the holes on the spice basket. Tighten securely
(4) screws provided. using two (2) screws provided.
Side panel – left

S135G04101 (x4)

Door handle

S132G04082 (x8) S132G04121 (x4)

Side panel – right Spice basket


S132G04802 (x2) Door
9. Install the door bracket to the inside of front legs.
Align the threaded holes on the door bracket with
the holes on front trolley legs using two (2) screws
provided on each side.
12 A S S E M B L Y 12

INSTALLING LIGHTING STICK INSTALLING TOOL HOLDER KIT

1. Attach the lighting stick to the left body support Remove the washers and pattern-head screws from the
bracket. tool holder. Slide the five (5) tool hooks onto the tool
2. Align the hole at the end of lighting stick wire with holder with the hooks facing the side burner frame.
the threaded hole on the left body support bracket. Attach tool holder to tabs on underside of side burner
Hand tighten using one (1) screw. For instructions frame and secure firmly using two (2) screws and washers
on manually lighting your barbecue by match, refer attached to tool holder.
to page 17. S132M05082 (x2)
S411M05136 (x2)

S132M04082

INSTALLING SIDE SHELF AND


SIDE BURNER FRAME

INSTALLING TOWEL RACK 1. Attach side shelf to left body support brackets as
shown. Align the four (4) holes on side shelf with
Remove the washers and pattern-head screws from the the threaded holes on left body support bracket.
towel rack. Attach towel rack to tabs on underside of left Tighten securely using four (4) screws provided.
side shelf and secure firmly using two (2) screws and 2. Attach side burner frame to right body support
washers attached to towel rack. brackets as shown. Align the four (4) holes on side
burner frame with the threaded holes on right body
support bracket. Tighten securely using four (4)
screws provided.

Side shelf

S132M05082 (x2)

S411M05136 (x2)

S132G04122 (x8) Side burner


13 A S S E M B L Y 13

5. The gap between the side burner electrode tip


INSTALLING SIDE BURNER KIT
and the side burner port should be approximately
1. Insert the side burner gas valve assembly through 4 - 5 mm. Adjust if necessary.
the side burner gas valve hole on the side burner 4-5 mm
shelf. Align the two (2) holes on the side burner Burner port
Side burner
shelf with the threaded holes on the side burner gas electrode
valve bracket.
2. Tighten securely using two (2) screws and washers
provided.
3. Push the control knob onto the side burner gas valve
stem, be sure that the ‘OFF’ position faces the burner.
6. Place the pot support and wind shield into position
as shown below.
Control knob

Wind shield

Screws S132M0482 x2
Pot support
Washers S411M04122 x2

Gas valve assembly

4. Install the side burner body through the top hole in


side burner shelf and onto the side burner gas
valve. Make sure that opening at end of side burner
connection tube goes over tip of the side burner gas 7. Connect the electric wire terminal from side burner
valve. Refer to diagram A. Secure the rear of the with the lead connection from barbecue body.
side burner body with supplied cotter pin. Thread the supplied fastening band through the
Refer to diagram B. hole on the top of the right trolley side panel. Bind
the connected electric wire and side burner hose
together using the fastening band.
Side burner body

Cotter pin
P05501010B

Gas valve tip


Side burner hose
Ignition wire
Side burner body

Fastening strip
14 I N S P E C T I O N 14

5 mm spark gap Inside nut


ASSEMBLY TIPS

When you have finished assembling your barbecue we


strongly urge that all pattern-head thumb screws be
tightened, either with the supplied tightening tool or a #2
Phillips-head screwdriver.
Spark electrode tip
IGNITER BATTERY INSTALLATION

1. Remove the igniter cap located on the barbecue control CHECK PERFORMANCE OF

2.
panel.
Place the supplied AA battery into the igniter slot. Be
! BURNERS PRIOR TO INSTALLING
BARBECUE PLATE COMPONENTRY.
sure to place the positive pole facing toward you. DO NOT SMOKE WHEN ATTEMPTING TO
IGNITE BARBECUE.
3. Place the cap and
spring over the NEVER USE VOLCANIC ROCK,
HEAT BEADS OR OTHER MATERIAL
AA battery
ON FLAME TAMER.
then tighten
the igniter cap ALWAYS USE PROTECTIVE
GLOVES WHEN HANDLING HOT
onto the
COMPONENTS.
barbecue
control panel.
AA battery
BURNER OPERATION
AND IGNITION SYSTEM CHECK
Igniter cap
Spring
Igniter slot Continuous igniter
Gas collector box
IMPORTANT: Before use of this barbecue, ensure that all Burner control Spark electrode Burner Burner port
protective film has been removed. Once removed, clean all
surfaces with a ‘stainless steel cleaner’ or a hot detergent
solution to remove traces of adhesive or machine oils.

Gas valve Orifice Burner tube Foot


MAIN BURNER ELECTRODE CHECK
Cotter pin
Before placing the cooking components into your barbecue 1. With burner controls in ‘OFF’ position, open the gas
body, ensure that the spark electrode tip is properly positioned cylinder valve or connect to gas supply.
within each gas collector box (a wide stainless steel mechanism 2. Upon first assembly the gas lines and burners will be
found at the front between each set of burners). The easiest way full of air. In order for the burners to light properly
to ensure this is to perform the following electrode check: the lines must fill with gas. It may require several
1. Be sure all control knobs are set to ‘OFF’. Open the attempts at lighting the burners before you are
barbecue hood. NEVER put your face inside the successful.
barbecue body. 3. Push the igniter button and check for sparking at the
2. Press igniter cap and look down at the gas collector stainless steel gas collector, located adjacent to each
box. If a spark is present the electrode tips are properly burner.
positioned. 4. If a spark is not evident at the gas collector, check that
3. If no spark is seen, then the spark gap shown below the ignition lead is firmly attached to the spark plug.
needs to be adjusted as follows: 5. With sparking established at collector box, turn the
• Using an adjustable wrench, loosen the inside nut just burner control to ‘HI’ to establish a flame on the burner.
until the gas collector box can be manoeuvred and 6. Push and turn the required burner control as required
turned upward. in an anti-clockwise direction to the ‘HI’ position.
The gap between the spark electrode tip and spark Cross lighting channels inside the barbecue body
receiver should be approximately 5 mm. enables the flame to transfer across to the centre and
• If the gap is wider the 5 mm use a pair of long nose opposite side burners to ignite them.
pliers and gently squeeze the gas collector box until 7. If any burners fail to light after several attempts, turn
the gap is correct. off gas supply at source.
• Return the gas collector box to its original horizontal Wait until burners cool and inspect for obstructions to gas
position, secure the inside nut and try the electrode flow. See also Safety instructions (page 4), and ‘Operating
check again. instructions (page 17).
15 A C C E S S O R Y I N S T A L L A T I O N 15

INSTALLING COOKING COMPONENTS INSTALLING GREASE DRAINING TRAY KIT

Check and ensure that each burner is properly located 1. Position grease draining tray heat shield into slots
over each orifice prior to installing the flame tamer. in grease draining tray.
1. The flame tamer is designed to reduce flaring. 2. From the rear, install the grease draining tray and
Place the flame tamer support on the lower edge grease draining tray / heat shield. Slide tray side
above burners. Flame tamers must always be tabs over rails on underside of barbecue body. The
located under the grill plate, but are not required grease draining tray heat shield is required to be
under the hot plate. present and centred for your safety.
2. Position the cooking plates as shown below. 3. Attach two (2) screws for the body wind shield into
the threaded holes on the left and right body panels.
3. Place the warming rack into the slots on the
Do not completely tighten these screws but allow
barbecue body side panels.
enough room to slide the slotted holes on the body
Fixed warming rack wind shield onto the two screws and then tighten
firmly.
Hot plate 4. From the front side of cabinet, open the front doors
and install the grease receptacle under grease
draining tray.

S132M04082 (x2)
Slots for rack Wind shield

Grill plate

Flame tamers

Grease
draining tray

THIS APPLIANCE IS NOT DESIGNED

! FOR THE COOKING SURFACE TO BE


COVERED WITH SOLID PLATES.
Grease
A HAZARDOUS SITUATION MAY BE
CREATED WHEREBY BURNERS MAY receptacle
BEGIN TO PRODUCE TOXIC GASES,
OR EVEN MAY GO OUT.

CONTENTS OF GREASE DRAINING

! TRAY AND GREASE RECEPTACLE MAY


BE VERY HOT DURING COOKING.
ALLOW TO COOL COMPLETELY
BEFORE DISPOSING OF THE
CONTENTS.
LINING THE GREASE RECEPTACLE
WITH ALUMINIUM FOIL ENABLES
EASIER CLEANING.
REMEMBER: REPLACE GREASE
RECEPTACLE TRAY FOIL REGULARLY.
AFTER CONTINUOUS USE, FAT AND/
OR COOKING JUICES MAY BUILD UP.
TO AVOID ANY FAT FIRES, IT IS
RECOMMENDED THAT THE GREASE
DRAINING TRAY AND RECEPTACLE BE
EMPTIED REGULARLY.
16 G A S C Y L I N D E R I N S TA L L AT I O N 16

ENSURE BURNER CONTROLS ARE OFF

IMPORTANT: Before connecting and disconnecting


barbecue to gas source, make sure all burner controls
are in ‘OFF’ position.
NOTE: The ‘OFF’ position on the control panel is
identified by a black dot. When the word ‘OFF’ printed
on the control knob aligns with the black dot on the
control panel, the burner is in the fully ‘OFF’ position.
CAUTION: When the appliance is not in use, the gas
must be turned off at the gas cylinder.
4. When connecting the regulator assembly to the gas
Familiarise yourself with the general information
cylinder valve, hand tighten nut anti-clockwise to a
and safety guidelines located at the front of this
full stop.
manual. Check to see that gas cylinder is filled and that
5. Open the gas cylinder valve fully. Use a soapy
the end of each burner tube is properly located over
water solution to check all accessible connections
each valve orifice. Set burner controls to ‘OFF’ position.
for leaks before attempting to light your barbecue.
See "Checking for Gas Leaks" on page 5. If a leak is
found, turn the gas cylinder valve off and do not
CONNECTING AND DISCONNECTING use your barbecue until the leak is repaired.
TO GAS SOURCE
CAUTION: When the appliance is not in use, the gas
TEST FOR LEAKS WITH A
must be turned off at the gas cylinder.

! SOAP SOLUTION, NEVER WITH AN


OPEN FLAME. (REFER TO page 5)
DISCONNECTING TO GAS SOURCE
CONNECTING TO GAS SOURCE 1. Turn all burners to ‘OFF’.
1. Open the front doors of cabinet. Pull out the gas 2. Turn gas cylinder valve off fully.
cylinder tray. Place a 9 kg gas cylinder with foot 3. Detach the regulator assembly from gas cylinder
ring into the hole in the tray. Make sure the gas valve.
cylinder valve is in the ‘OFF’ position. (Turn clock-
wise to close.) Align the gas cylinder so the cylinder
valve faces the rear right corner of cabinet. Use DISCONNECT OR REMOVE GAS

2.
provided wing bolt to secure gas cylinder.
Ensure all burner valves are in the ‘OFF’ position. ! CYLINDER WHEN MANOEUVRING THE
BARBECUE OVER UNEVEN SURFACES
3. Inspect the valve connection opening and regulator OR CARRYING UP AND DOWN STAIRS
assembly. Look for damage or debris. Remove
any debris. Inspect hose for damage. Never use
damaged components.
IF THIS INFORMATION IS NOT

! FOLLOWED EXACTLY, A FIRE


CAUSING DEATH OR SERIOUS INJURY
MAY OCCUR!
DO NOT STORE A SPARE GAS CYLINDER
IN THE STORAGE COMPARTMENT OR
NEAR THIS APPLIANCE.
NEVER FILL THE CYLINDER BEYOND
80% FULL.
THIS BARBECUE IS ONLY TO BE USED
OUTDOORS.

S233G04332 (x1)
17 O P E R A T I O N 17

NOW YOUR BARBECUE IS READY TO USE MANUAL IGNITION – Main burners

Before first use and at the beginning of each barbecue If for some reason, igniters fail to produce a spark at the
season: electrode, barbecue can be lit carefully with a match.
1. Please read Safety, Lighting and Operating To light barbecue with a match, refer to previous
instructions carefully. steps. Turn left burner control to the ‘HI’ position, then
2. Check gas valve orifices, burner tubes and burner position match into lighting tube provided on left side
ports for any obstructions eg. spiders, webs, insects. of cooking surface. The left side burner will light
immediately. Sequentially light the remaining burners
3. Check and ensure the gas cylinder is full.
from left to right.
4. Ensure all connections are securely tightened.
Check for gas leaks. Refer to page 5.

LOUVRES ON BARBECUE MUST

! REMAIN UNOBSTRUCTED TO ALLOW


FOR COMBUSTION AIR.
Lighting
hole
ACCESS MUST BE PROVIDED TO
SHUT-OFF VALVE. Lighting
stick

Match
CAUTION: DO NOT LEAVE THE

! BARBECUE UNATTENDED WHEN


BURNER/S IS ALIGHT. NEVER LEAN OVER THE BARBECUE

! COOKING AREA WHILE LIGHTING THE


APPLIANCE.
KEEP YOUR FACE AND BODY AT A SAFE
MAIN BURNERS (Electronic ignition)
DISTANCE (AT LEAST 450 mm) FROM THE
MANUAL LIGHTING HOLE OR BURNERS.
Open hood before lighting.
Set burner controls to ‘OFF’ and open the gas supply
cylinder valve. Wait 30 seconds before attempting to
light. ANY OF THE FOLLOWING SIGNS MAY

NOTE: Upon first assembly the gas lines and burners


will be full of air. In order for the burners to light
! INDICATE THAT THE APPLIANCE IS
NOT OPERATING PROPERLY AND MAY
NEED SERVICING:
properly the lines must fill with gas. It may require • EXCESSIVE YELLOW FLAME
several attempts at lighting the burners before you are • IRREGULAR SIZE OF FLAME
successful. ACROSS BURNER
Push and turn the required burner to ‘HIGH’: • ‘POPPING’ OF FLAME
• SOOTING
simultaneously pressing the electronic ignition button
• ABNORMAL NOISE(S)
located in the centre of the control panel. The burner • HISSING SOUND
should light within 15 seconds.
NOTE: Before requesting service,
If the burner does not light, turn to ‘OFF’ and wait please refer to to ‘If Barbecue Fails to
5 minutes. Repeat lighting procedure for the other Operate Properly’, page 19.
burners. If ignition cannot be achieved, re-perform
ignition system check procedure. Refer to ‘Inspection’,
page 14, and ‘Fault Finding’, page 19. FLARE-UPS

The fats and juices that drip from the meat may cause
flare-ups. Since flare-ups impart the distinctive taste
and colour for food cooked over an open flame, they
should be expected and encouraged within reason.
Nevertheless, uncontrolled flaring can result in a ruined
meal.
18 O P E R A T I O N 18

SIDE BURNER IGNITION COOKING TEMPERATURES

1. Open side burner lid before attempting to light ‘HI’ setting – Use this setting only for warm up, for
side burner. searing steaks and chops, and for burning food residue
2. Set control knobs to ‘OFF’ and open the from the plates after the cooking is over. Rarely, if ever,
gas cylinder valve. do you use the ‘HI’ setting for extended cooking.
3. Push and turn the control knob to ‘HI’. ‘MED’ setting (mid-way between ‘HI’ and ‘LOW’).
Use this setting for most grilling, and for cooking
4. Immediately press the continuous spark
hamburgers and vegetables.
igniter, located on the main control panel,
for 3 - 4 seconds to light the burner. ‘LOW’ setting – Use this setting when cooking very
lean cuts such as fish.
5. If the burner does not light, turn the control knob
Actual cooking surface temperatures vary with
to ‘OFF’, wait 5 minutes, then retry.
outside temperature and the wind conditions.
6. Adjust control knob to your desired flame level.
If ignition cannot be achieved, light with a match.
CAUTION: IF BURNERS GO OUT

THE SIDE BURNER IS DESIGNED FOR USE ! DURING OPERATION, CLOSE GAS
SUPPLY AT SOURCE, AND TURN ALL

! WITH A WOK UP TO 360 mm DIAMETER,


AND COOKING PAN OF UP TO 200 mm
DIAMETER.
BURNER CONTROLS OFF.
OPEN HOOD AND WAIT 5 MINUTES
BEFORE RE-ATTEMPTING TO LIGHT
USE OF VERY LARGE POTS MAY RESULT (ENSURE ACCUMULATED GAS FUMES
IN DISCOLOURATION OF THE SURFACE HAVE CLEARED).
FINISH, OR CAUSE POOR COMBUSTION.
CAUTION: SHOULD A GREASE FIRE
OCCUR, ATTEMPT TO CLOSE GAS
SUPPLY AT SOURCE, TURN OFF ALL
BURNERS AND REMOVE FOOD
OPERATING PROCEDURE IF POSSIBLE.
KEEP THE VENTILATION OPENINGS OF
BURN-OFF THE CYLINDER ENCLOSURE FREE AND
Before cooking on your barbecue for the first time, burn- CLEAR FROM DEBRIS.
off any residual oils or foreign matter from the cooking
plates. ENSURE THE HOOD IS OPEN, and operate at
‘HI’ setting for approximately 15 minutes. Allow to cool
NATURAL GAS
then wash grill plates/hot plate thoroughly with soap
suds and scrubbing brush. Rinse thoroughly and wipe NOTE: The appliance is readily convertible to be used
clean with a cloth. on natural gas. The conversion, connecting to the gas
source and commissioning, must be carried out by a
PREHEATING
qualified person.
It is necessary to preheat the barbecue before cooking.
Operate the burners under the cooking surface to be used
at ‘HI’ for approximately 10 minutes before cooking. INJECTORS
Hooded barbecues should be pre-heated with the Refer to the data label for correct injector sizes.
hood down.
SETTING THE APPLIANCE TEST POINT PRESSURE
Set the side burner and three right hand burners to
maximum gas rate ‘HI’. Set operating pressure to
0.90 kP at the injector of the left hand burner.
19 F A U L T F I N D I N G 19

IF BARBECUE FAILS TO OPERATE PROPERLY BEWARE OF SPIDERS.

1. Turn off gas at source, turn burner control to ‘OFF’. ! BURNER TUBES SHOULD BE
INSPECTED AND CLEANED
PERIODICALLY.
2. Wait five minutes before trying again.
3. Check gas supply/connections. SPIDERS AND SMALL INSECTS CAN
OCCASIONALLY SPIN WEBS OR MAKE
4. Repeat lighting procedure and, if barbecue still NESTS IN THE BURNER TUBES.
fails to operate properly, TURN OFF GAS AT THESE WEBS CAN LEAD TO A GAS
SOURCE, TURN BURNER CONTROLS TO ‘OFF’, FLOW OBSTRUCTION WHICH COULD
wait for barbecue to cool and check the following: RESULT IN A FIRE IN AND AROUND
THE BURNER TUBES.
a) Misalignment of burner tube(s) and over orifice(s). THIS TYPE OF FIRE IS KNOWN AS
CORRECTION: Reposition burner tube to properly ‘FLASH-BACK’ AND CAN CAUSE
sit over orifice. SERIOUS DAMAGE TO YOUR
BARBECUE AND CREATE AN UNSAFE
b) Obstruction in gas line OPERATING CONDITION FOR THE USER.
CORRECTION: Remove hose from barbecue. ALTHOUGH AN OBSTRUCTED BURNER
DO NOT SMOKE! Open gas supply for one second TUBE IS NOT THE ONLY CAUSE OF
‘FLASH-BACK’ IT IS THE MOST
to blow any obstruction from fuel hose. Close off
COMMON CAUSE AND FREQUENT
gas supply at source and reconnect hose to barbecue.
INSPECTION AND CLEANING OF THE
c) Blocked orifice BURNER TUBES IS NECESSARY TO
PREVENT ITS OCCURRENCE.
CORRECTION: Remove grill plates, flame tamers
and grease draining tray. Remove burners from
bottom of barbecue body by pulling cotter pin from
beneath burner ‘foot’ using a screwdriver or needle
VISUALLY CHECKING BURNER FLAMES
nose pliers. See burner diagram on page 14. Carefully
lift each burner up and way from gas valve orifice. Occasionally check burner flame for correct operation
Remove the orifice section of gas valve from each as shown. Either view flame through manual lighting
gas valve and gently clear any obstruction with a opening on left side of barbecue body panel or remove
fine wire. Re-install each orifice section, re-install cooking plates.
burners over orifices and place each burner ‘foot’
into mounting bracket at bottom of barbecue body. Burner flame
Replace cotter pins. Replace cooking components
and grease draining tray.
d) Misalignment of igniter on burner
CORRECTION: Check for proper position of
electrode tip. The tip of the electrode should be Magnified view
pointing toward the tip of the collector box. The through lighting
gap between the spark electrode and the tip of the hole
gas collector box should be 5 mm. Adjust if
necessary by carefully pressing the gas collector
closer to the spark electrode.
If re-ignition is necessary while the barbecue is still
hot, you must wait for a minimum of five minutes
before commencing to re-ignite. (This allows accumulated
gas to clear).
If all check/corrections have been made and
barbecue still fails to operate properly, consult your
place of purchase, or contact the manufacturer.
20 M A I N T E N A N C E 20

CARE AND MAINTENANCE CLEANING THE BURNER TUBES AND


BURNER PORTS (to prevent flash-back)
As with all appliances, proper care and maintenance will
keep them in top operating condition and prolong their To reduce the chance of flash-back, the procedure below
life. Your new gas barbecue is no exception. By should be followed at least once a month in late summer
following these cleaning procedures on a timely basis, or early autumn when spiders are most active, or when
your barbecue will be kept clean and working properly your barbecue has not been used for an extended period
with minimum effort. of time.
1. Remove grill plates, flame tamers and grease draining
FLASH-BACK tray from barbecue body.
2. Remove burners from bottom of barbecue body by
If fire occurs in and around the burner tubes, immediately unscrewing the burner securing screw at the burner
turn off gas at its source and turn the burner control(s) ‘foot’ using a screwdriver.
to ‘OFF’. Wait until the barbecue has cooled, then clean
the burner tubes and burner ports as described, 3. Carefully lift each burner up and away from gas
opposite. valve orifice.
We suggest several different ways of cleaning the
burner tubes. Use the procedure most convenient for
CLEANING THE COOKING PLATES you:
After cooking, turn burner controls to ‘OFF’ and let Bend a stiff wire (a light weight coat hanger works
barbecue cool before attempting to clean your cooking well) into a small hook. Run the hook through each
plates. burner tube and into the burner several times.
Before first use and periodically it is suggested that
you wash the cooking plates in a mild soap and warm
water solution. Use a wash cloth or stiff vegetable
brush to clean your barbecue plates if you desire.
OR Using a narrow bottle brush with a flexible handle
(do not use a brass wire brush), run the brush through
CLEANING THE FLAME TAMERS each burner tube and into the burner several times.

Washing the flame tamer after every use is not necessary OR Use an air hose to force air through the burner tube
but periodically it is suggested you clean off any and out through the burner ports. Observe each
build-up of food residue. Use a wire brush to remove port and make sure air comes out every hole. Wear
stubborn burnt on cooking residue. eye protection.
Dry the flame tamer thoroughly before re- NOTE: Do not use compressed air with injectors.
installing it into the barbecue body.
Regardless of which burner cleaning procedure
NOTE: Flame tamers are made from a ceramic material you use, we recommend that you complete the following
which can be easily damaged if not handled with care. steps to help prolong burner life.

1. Wire brush entire outer surface of burner to


CLEANING THE GREASE DRAINING TRAY remove food residue and dirt.
2. Clean any blocked ports with a stiff wire such as an
The grease draining tray should be emptied and wiped
open paper clip.
down periodically and washed in a mild detergent and
warm water solution. Lining the tray with aluminium foil 3. Inspect the burner for damage (cracks or holes) and
will enable easier cleaning. if such damage is found, order and install a new
burner. After installation, check to ensure that gas
valve orifices are correctly placed inside ends of
IGNITION BATTERY REPLACEMENT burner tubes. Also check position of spark electrode.

Follow the instructions provided on page 14.


21 M A I N T E N A N C E 21

ANNUAL CLEANING OF BARBECUE BODY CARE FOR STAINLESS STEEL SURFACE

Burning-off the barbecue after cooking will keep it The stainless steel over time will be affected by ‘tea
ready for instant use, however, once a year you should staining’ (the brown discolouration of some stainless steel).
give the entire barbecue a thorough cleaning to keep it Tea staining can be reduced by washing the surface
in top operating condition. with mild detergent and warm water. This should then
be followed by rinsing with clean cold water. We
recommend the surface then be wiped dry with a clean
DO NOT USE OVEN CLEANER cloth.
! TO CLEAN THE BARBECUE.

IN COASTAL AREAS, FREQUENT

INTERIOR: ! CLEANING AND THE USE OF A COVER


IS RECOMMENDED TO PROLONG THE
LIFE OF THE APPLIANCE.
1. Turn the burner controls to ‘OFF’ position.
SALTY AIR WILL ADVERSELY AFFECT
2. Turn the cylinder valve off fully. EXPOSED PARTS.

3. Detach the regulator assembly from cylinder valve.


4. Remove and clean the cooking plates, flame tamers
and burners. STORAGE

5. Cover the gas valve orifices with a piece of aluminium


We recommend that you minimise the barbecue’s
foil.
exposure to the elements. High moisture content in the
6. Brush the inside and bottom of the barbecue with a air (rain, mist, salt spray etc.) can affect metal components
stiff wire brush, and wash down with a mild soap and lead to material breakdown. If left in an area
and warm water solution. Rinse thoroughly and subjected to high moisture content, we strongly
let dry. recommend that you observe the cleaning procedure
7. Remove aluminium foil from orifices and check on a regular basis and cover the appliance whilst not in
orifices for any obstruction. use (covers are available as an optional extra). Material
breakdown from high moisture conditions can be
8. Check spark electrode, adjusting as instructed.
avoided if the appliance is well protected from the
Electrode tip pointing toward the bottom of gas
weather and regular cleaning is carried out.
collector and approximately 5 mm from the bottom
of collector box.
9. Replace burners and adjust spark electrode collector
box.
10. Replace flame tamer, plates and warming rack.
11. Reconnect to gas and observe burner flame for
correct operation.
12. Wipe external surfaces with a damp soft cloth
that has been immersed in a mild and warm
water solution.
As with all appliances, proper care and maintenance
will keep them in a top operating condition and prolong
their life. Your barbecue is no exception. By following
these cleaning procedures on a timely basis, your
barbecue will be kept clean and working properly with
minimum effort.
22 P A R T S D I A G R A M 22

This diagram is provided to assist you 1


identify parts if replacement is necessary. 5
Contact your place of purchase or the
manufacturer to enquire about parts,
6
availability and or service.
3 (R)
8 4 (L)

9b

7
10

12 2
9a

13
14 11 21

16c

16b 20
24
17
16a 16d 62
26
25a
22
25 23
15 63
37
27
54
49 18 56
36
31
55

53
39
48 19
32 30
46 38
47 42 28
43 50
41
51

29 58
33 57
52 61
40
44 59
45
32
35
52
23 P A R T S L I S T 23

Ref# Description Part Qty Ref# Description Part Qty

1 Hood plate P00138026A 1 32 Trolley side panel P07604001B 2


2 Hood trim plate P0011402JV 1 33 Door – left P04302007A 1
3 Hood hinge support – right P03322001C 1 34 Door – right P04303007A 1
4 Hood hinge support – left P03322002C 1 35 Door handle P00203003B 2
5 Temperature gauge P00601174B 1 36 Door stop / magnet P05318022B 2
6 Hood handle P00205007B 1 37 Gas cylinder pull-out tray assembly Y0340026 1
8 Cooking rack – secondary P01506001E 1 38 Trolley leg – left front (castor side) P00910003C 1
9a Grill plate P01602001E 2
39 Trolley leg – left back (castor side) P00911003C 1
9b Hot plate P05702001F 1
40 Trolley leg – right front (wheel side) P00912003C 1
10 Flame tamer – steel P01705002E 2
41 Trolley leg – right back (wheel side) P00913003C 1
11 Burner – main P02001008C 4
42 Castor seat P04513001A 2
12 Burner bracket P02204031B 1
43 Castor 3" with brake P05106001A 2
13 Gas collector box with electrode P02608001A 2
44 Wheel P05101001A 2
14 Electric wire set P02615004A 1
45 Wheel hubcap P05116001B 2
15 Electric igniter 4 port P02502164C 1
46 Wrench /No.17 customised P05515101L 1
16a Body panel – front P0073811GA 1
47 Tightening tool P05515102K 1
16b Body panel – rear P0072510GA 1
48 Lighting stick P05313023B 1
16c Body panel – left P00720054A 1
49 Towel rack P05209001A 1
16d Body panel – right P00721054A 1
50 Tool holder P05514003F 1
17 Body hinge support P03321001D 2
51 Tool hook P05514053A 5
18 Body support bracket – left P01304003D 1
52 Trolley spice rack P05204002C 1
19 Body support bracket – right P01305003D 1
53 Side burner lid P0011509EA 1
20 Grease draining tray P02706085B 1
54 Side burner pot support P00805014B 1
21 Grease draining tray heat shield P06903023B 1
22 Grease receptacle P02701075B 1 55 Side burner electrode P02607042J 1

23 Gas valve/manifold assembly – LP Y0060153 1 56 Side burner P02002041C 1

24 Protective pad – hood stopper P05518003I 2 57 Side burner gas valve assembly – LPG P03218005G 1

25 Control knob for main burner P03419133H 4 58 Side burner connection tube P03711005A 1

25a Control knob seat P03415264A 4 59 Regulator with hose – LPG P03603020A 1

26 Control panel – with print P02908107A 1 61 Control knob for side burner P03426093M 1
27 Side shelf P01102004C 1 62 Body wind shield P0073702IB 1
28 Side burner frame P01104002C 1 63 Side burner wind shield P06908002C 1
29 Trolley bottom shelf P01004043D 1 Instruction manual P80140114A 1
30 Trolley rear panel P07702016B 1 Hardware pack – LPG only P06003047A 1
31 Door bracket P03301006D 1 Cover P07002018B
RINNAI NEW ZEALAND. LTD

Head Office: 691 Mt. Albert Rd, Royal Oak, Auckland.


PO Box 24068.
Tel (09) 625 4285. Fax (09) 624 3018.
Internet: www.rinnai.co.nz
Email: sales@rinnai.co.nz

For your local


Service Centre
contact: 0800 RINNAI (0800 746624).

Printed 06/2005 All specifications are subject to change without notice.


P ART N O . P80140114A

You might also like