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The

Ultimate
Guide to
Pharmaceutical
Quality
Management

Chapter

1 Shifting Focus:
Adopting a Data-Centric Quality Mindset

2 The Platform Effect:


Fully Connecting the Quality Life Cycle

3 New Ecosystem Dynamics:


Enabling Pervasive Quality

4 The Future of Quality Is Predictive:


Keys to Unlocking Your Data’s Intelligence
1
Ultimate Guide

Shifting Focus:
Adopting a Data-Centric
Quality Mindset
Ultimate Guide
1.1
Visualizing a new data-centered
quality paradigm.
When the first Nokia and Motorola same way that cell phone technology and compliance data across the
cell phones that were affordable and revolutionized modern life, digital entire life cycle of a pharmaceutical
small enough to fit in your pocket hit quality management system (QMS) product. As this evolution continues
the market, they not only changed solutions have transformed paper- to gain momentum, quality data is
how we viewed phone technology but based quality and compliance becoming even more valuable to
how we communicated. processes for the largest pharma pharma businesses as they struggle
Mobile phones went from a novelty enterprises, startups, and every type to shorten development timelines and
that only the wealthy could afford to of organization in between. They get products to market faster — all
an indispensable device that virtually provide modern digital tools for without jeopardizing compliance.
everyone has and, in many ways, managing and automating quality and That’s why it’s necessary to take
can’t live without. But unfortunately compliance documentation to create things a step further by embracing
for both Nokia and Motorola, the efficiency, increase productivity, and reliable modern tools that can enable
transformative effects of cellular mitigate risk. pharma companies to contextualize
devices were not at their apex. In Nowadays, similar to the way the and make better use of their data.
fact, the cycle of innovation was only iPhone shifted the value from voice Applying advanced analytics and
getting started. to data applications, an innovation artificial intelligence (AI) tools to data
The introduction of the iPhone revolution continues to unfold in the usage requires a proper foundation,
took things to the next level by pharma world. A fundamental shift however. Accuracy in analytics and
fundamentally shifting the value of is taking place in the way companies AI is dependent on the veracity
the cell phone from voice to data. By approach quality and compliance. and completeness of the data in
opening new features like text and The focus of quality management use. Unfortunately, most pharma
video messaging, internet access, and is moving beyond digitizing companies have a bad habit of storing
other seemingly limitless avenues documentation and embracing an that data on paper, in employees’
for the usage and access of data, the approach that capitalizes on data- computers, or other similarly siloed
iPhone dramatically increased the driven insights. locations. Even companies that have
utility and value of a mobile device An increasing number of discerning digitized quality processes with an
and forever changed the way we live, pharma companies are steering electronic QMS can have trouble
work, and play. away from quality management merging and deriving meaning from
methodologies that focus on “data all their data.
Innovative technologies have had
a similar impact in pharmaceutical objects” like documents and instead Bringing together information from
and biotech industries. Much in the embracing a model that enables more every department in the organization
granular access to all the information and having the tools to properly
contained within them. Advanced analyze it are critical to survival in the
technologies are entrenching hyper-competitive pharma industry.
themselves as the cornerstone of this The digital documentation layer of
new approach. Pharma companies quality and compliance processes
that have already implemented is still essential and will never go
modern digital tools are now more away, but advanced technologies are
capable of connecting and analyzing helping pharma organizations unlock
data across product life cycles and the data side of the equation.
INCOMING using it to predict issues and prescribe
CALL preventive actions.
Much like the iPhone didn’t eliminate
voice applications, this shift is not
about replacing documents and
processes. It’s an additive evolution
that is progressing toward the
seamless connectivity of all quality
Ultimate Guide
1.2
The promise and peril
of unstructured data.
As they say, the first step is admitting you have a problem. The primary

80%
driver behind the pharma industry’s urgency to adopt more data-centric
approaches to quality and compliance is best understood through the lens
of unstructured data, which accounts for more than 80% of data in the life
science development, production, and commercialization life cycle.1 Think
about locked PDFs, scanned documents, uploaded images, and so forth —
all elements that can be “managed” within today’s QMS software solutions,
of data in the life
but all elements that contain massive amounts of granular data and insights
sciences development,
that are currently difficult to extract and hard to correlate and analyze in
production, and
real time.
commercialization life
Nothing can be done with unstructured data until it is converted into a cycle is unstructured.
useable format. Then, pharma companies can focus on data integrity and
improving data quality. This is one of three critical points to understand
about the hazards of unstructured data and its impact in the evolving
regulatory landscape.

1 2 3

Poor data quality Data will play an Unstructured data


is a multimillion-dollar increasingly important is a massive
waste. role in regulators’ policy blind spot in today’s
There’s quality data, and then there’s enforcement. quality and compliance
data quality. Quality data is simply data As regulatory bodies strive to extend their models.
collected through quality control and global alignment and coordination, they An approach to compliance that focuses
quality assurance efforts. Data quality are adopting new data-driven approaches on the object that contains the compliance
refers to how meaningful and relevant and increasing data sharing and information that regulators seek (i.e., a
the data is and largely ties back to harmonization. With each new regulation document) is insufficient in the current
following good data integrity practices. that goes into effect or standard that is regulatory environment. In the eyes of
Ignoring those practices and settling for updated, regulators are placing increased regulatory authorities, quality evidence
poor data quality costs organizations an emphasis on risk, shifting from a one- that cannot be substantiated upon
average $12.9 million annually, according size-fits-all regulation mindset to a request may as well be nonexistent.
to Gartner.2 Pharma companies have data-driven, segmented approach. This Conversely, achieving an audit-ready
data that can give them the advantage is evident in how the U.S. Food and Drug state that is sufficiently supported by
over competitors — if they can access Administration (FDA) chose to handle the appropriate digital technology is
it. The first step in improving access inspections during the pandemic. The inherently more efficient and would
is removing any practice that leads to agency used risk management methods drastically lower overall compliance
unstructured data. to determine when to request a remote costs. Combining audit readiness with
interactive evaluation. Being able to effective compliance risk assessments
access data quickly has always been and management would further improve

$12.9M
important during inspections, but for the the effectiveness of compliance functions.
FDA’s remote records review having it in But adopting this type of approach to
an electronic format was essential. quality and compliance requires that a
pharmaceutical company first overcome
the obstacle of unstructured data.
estimated annual cost of
poor data quality.2
Ultimate Guide
1.3
Overcoming data overload.
More data, more insights, more Pharma companies that cling Today’s QMS solutions are a giant
opportunity — got it. Not so to their antiquated document- step forward from antiquated,
fast. Like their peers in R&D and oriented approaches to quality are paper-based quality management
marketing before them, pharma just going to fall further behind processes, but they have the
quality professionals can quickly big tech competitors like Amazon, capability to be so much better.
find themselves inundated with too Apple, Google, and Microsoft who Getting there requires moving beyond
much data. Besides being flooded are positioning themselves to be merely digitizing document-centric
with machine performance, product major competitors in R&D, drug processes and focusing on a holistic
performance, process performance, manufacturing, clinical development, approach that allows quality and
and observational data, they also and other pharma spaces. A pharma compliance professionals to access,
have access to “internet of things” company’s failure to invest in analyze, and apply insights from
(IoT) data, social media data, software solutions that improve data structured and unstructured data
structured customer feedback, collection, management, and analysis within the same system across the
and human sentiment data. With while simultaneously improving the product life cycle.
this deluge of available data, the analytics comfort and capabilities of
expectation is that quality should be quality professionals will at best only
able to do more with it. But turning result in inefficiencies, production
this data into something actionable delays, or product defects. At worst,
is challenging. it’ll lead to the harsh consequences of
noncompliance or product recalls.
As traditional health care
companies struggle to tap into

$67.82B
their unstructured data, large
tech companies are rising to the
challenge. The Google Cloud
Healthcare Data Engine and Amazon
HealthLake are frontrunners in this
area.4 Both efforts have similar Projected value of big data analytics
goals in analyzing unstructured data in the health care market by 2025.3
and overcoming the interoperability
issues that are common with
electronic health records.
Ultimate Guide
1.4
Understanding
quality’s document dependency.
No self-respecting tech company would ever record and guidance based on past quality events. The conventional
store important information on paper. Even if big tech approach is not effectively supporting pharma companies
wasn’t a potential competitor, nixing the bankers boxes as they find themselves generating ever-growing
and filing cabinets is still a good idea. But the document- collections of disconnected documents and data. And
centered approach to quality management has been those document collections and disconnected data
the default mindset in the pharmaceutical industry sources are multiplying and fragmenting exponentially.
for as long as it’s been regulated. The mentality has What’s more, regulatory agencies are recognizing that
been predominantly based on the rationale that quality the one-size-fits-all approach to regulation does not
activities are typically rooted in historical information that adequately weigh the wide range of risks posed to
is maintained in reviewable documents. different pharma companies, which has triggered the
subsequent shift to a data-driven, segmented approach
And while there is a rich history of statistical data
to regulation.
analysis in quality, the traditional models have typically
employed point-in-time analysis that provided parameter

Three noteworthy perils of disconnected documents include:

1 2 3

Inefficiency Innovation Operational


It’s difficult to connect documents to Blind Spots Disconnects
multiple processes, and disconnected When the right hand doesn’t know To have any hope of managing product
documents and processes increase what the left hand is doing in a pharma life cycles effectively, your workflows
the likelihood that quality issues will company, it can be a fatal flaw. If you and document approval routes need to
slip through the cracks. Compound can’t get the right document in the be as straightforward as possible. But
those inefficiencies with the fact correct person’s hands when decisions in document-focused environments,
that staff time equals money in any need to be made, your quality data is the management of life cycle statuses
business setting. The time employees useless — especially to regulators. and changes becomes incrementally
must spend controlling versions more complicated when modifications
or determining the accuracy of inevitably occur or whenever new
disconnected documents equates to products are introduced.
resources that a pharma company
can’t allocate to other critical areas.
Ultimate Guide
1.5
Charting a clear path to digital and data maturity.
Every pharmaceutical company’s quality system can be identified at a specific point on the QMS maturity curve. And
it’s likely that every pharma company is at least one step behind where they’d like to be. Where is your company?
Where would you like to be? And, more importantly, what do you need to do to get there? Achieving true quality data
intelligence requires that you evolve your document-oriented quality mindset and systems to become more focused
on the availability, connectivity, and analysis of your data.

1.6
Taking pragmatic steps toward digital leadership.
There’s only so much an individual can do without who lays the groundwork for support up front. Such
the approval and support of the C-suite. Digital leaders … hire AI-experienced senior talent to fill the
transformation is best done holistically, not piecemeal, leadership positions required to help drive the change,
and that level of vision and planning requires someone if the talent doesn’t already exist in the organization.
further up the organization’s hierarchy. Digital They also reduce hierarchy, make AI education a
transformation, connected data, and AI are just steps priority, and consistently communicate at every level
on the same continuum to make better decisions the strategic nature of these changes.”6
based on data with less error. McKinsey & Company If your company isn’t yet planning any AI initiatives,
performs an annual survey about AI, specifically now is the time to start. AI, especially machine
looking at the difference between what they refer to learning (ML), is playing an increasingly vital role
as AI high performers and other organizations. in quality process optimization. There isn’t a single
“The most successful companies we see have a CEO pharma company that couldn’t benefit from the

90%
enhanced predictive/prescriptive analytics that AI
of enterprisewide can provide. But undertaking an AI initiative isn’t as
digital transformations scary as it sounds. There’s no need to run out and hire
in the life sciences are AI experts when advanced tools with built-in AI are
led by new CXOs.5 already on the market.
Ultimate Guide
1.7
Connecting the 4 Ps:
People, Processes,
Policies, and Platforms.
At MasterControl, we are actively focused on the future As one expert from Deloitte points out, “With AI
and helping our customers get the most out of their capabilities increasingly embedded in enterprise
quality and compliance data and processes — not just at a software, and an abundance of cloud-based offerings
technology level, but at the operational level. Digitization and tools that accelerate AI development, a company
continues to be the overarching trend in the pharma no longer needs as many heavy-duty specialists to get
industry, and quality leaders are learning that they started.”8 We know how valuable analytics and AI are
must find new ways of reimagining and redesigning their to pharma organizations, which is why we’re building
processes in order to become more focused on managing those capabilities into our products. Pharma companies
data digitally. can immediately reap the benefits, even as they work to
transform their whole organization.
Overhauling processes is hard enough without worrying
about the technology involved. That’s why we’re
working to integrate completely connected quality
management and predictive and prescriptive insights into
process improvements. With an intuitive user interface, of companies
MasterControl products help employees embrace are significantly
digital transformation and advanced technology such accelerating
as AI by making it easier to use, which also helps their their digital
organization achieve ROI faster. transformations.7
Ultimate Guide
1.8
The future of
connected quality.
Speaking of analytics and AI, that’s really where the While new technology creates new challenges, it also
quality field in general is headed. That doesn’t mean opens the door to new opportunities. The following
quality professionals have to go back to school to section and subsequent chapters describe how you can
get new degrees, but it does mean becoming familiar make data-centric quality a reality in your organization by
with the tools available and the benefits they offer. By implementing tools and methodologies that fully connect
automating the more tedious tasks associated with the entire quality life cycle, extend the quality ecosystem,
quality management, quality professionals can focus on and unlock the hidden intelligence and predictive
improving the pharmaceutical products themselves and capabilities that are waiting to emerge from your data.
getting them to market faster.
As additional benefits of connecting data on a granular
level continue to arise, it becomes easier to visualize
scenarios where the power of quality data can be
unlocked and harnessed.

1 Predict overdue training and provide


options for how to avoid it.

2 Recommend updates to training based


on user errors during production.

3 Track and trend themes across customer


complaints using natural language processing
(NLP) applications.

4 Employing specialized algorithms, determine


when investigation is warranted, carry out much
of the legwork of an investigation, and in some
cases, close the investigation with little or no
human involvement.

5 Use industry data to create benchmarks


and measure where a pharma company is
underperforming.

6 Predict the time delay of a deviation


on a product’s release.
Ultimate Guide
1.9
Modernizing quality’s
approach to data.
As previously mentioned, quality While quality has always been the Without access to pertinent quality
has always been driven by data in leader in statistical modeling and data, pharma companies will
the pharmaceutical industry and, as earlier forms of data-driven decision- fall behind their better equipped
regulations and standards continue to making, those developments largely competitors. A new approach requires
be updated to match the pace of the occurred in an era when accessing a new set of tools, however. That’s
modern digital world, it’s never been and analyzing data in real time with why MasterControl solutions are
more important for quality teams to prescriptive and predictive models designed to support your transition
make data-driven decisions. wasn’t an option. Today, most of the from document-centric to data-centric
market is lagging in its use of up-to- quality and compliance management.
the-minute metrics that facilitate
better and faster decision-making.

MasterControl’s Connected Quality Advantage.

1 2 3

Less Complexity: Smarter Process: Greater Insights:


• Fewer Siloed Systems • Flexible Design • United Architecture
• Standardized Experience • Native Connectivity • Single Source of Truth
• Faster Global Deployments • Dynamic Workflows • Large Data Set for ML/AI

To provide an even stronger connection between quality The FDA’s new Office of Digital Transformation (ODT) is
data and other areas of the organization, we have developed evidence of this. “The agency began these efforts because
MasterControl Insights. Insights is our analytics tool that … innovation is at the heart of what we do. By prioritizing
incorporates predictive/prescriptive analytics and AI to data and information stewardship throughout all of our
guide your decision-making. Insights gives users complete operations, the American public is better assured of the
control over their data to decide what’s important to their safety of the nation’s food, drugs, medical devices, and
specific role and how to visually display it in the most other products that the FDA regulates,” said former Acting
meaningful way. Data’s potential is too important to not FDA Commissioner Janet Woodcock. “This reorganization
embrace new technology. Even regulators agree with that. strengthens our commitment to protecting and promoting
public health by improving our regulatory processes with a
solid data foundation.”9
2
Ultimate Guide

The Platform Effect:


Fully Connecting the
Quality Life Cycle
Ultimate Guide
2.1
Combating complexity with connectivity.
Pharma companies are facing intensifying pressure to accelerate new product introduction pipelines while being
simultaneously confronted with decreasing margins and products that are becoming more elaborate and personalized.
This is resulting in increasing scrutiny on the industry’s siloed approach to systems and processes.

As the industry strives to adapt to the market’s


velocity, three key trends have emerged as
impediments to many companies’ attempts to
connect the quality life cycle:

1 2 3

Diminishing timelines Product complexity Personalization


It’s no secret that the pharma and diversity Personalized medicine continues
companies that have undergone In the age of gene therapies and precision to be a significant disruptor in
digital transformations are moving medicine, pharmaceutical products have the pharmaceutical industry. The
faster than those still using paper. never been more complex. And with widening field of patient-specific
But with more and more tech-savvy these types of specialty pharmaceutical therapies is resulting in an explosion of
companies joining the fray, getting to products expected to account for nearly quality data. To handle larger numbers
market faster has never been more two-thirds of new product launches in of patients served each year and avoid
critical. McKinsey & Company experts 2023, complexity will only become more becoming bottlenecks, quality control
propose the traditional approach to rampant.11 Accompanying this upsurge is and quality assurance functions will
drug development is due for a holistic the fact that the products developed by need to be more automated and
transformation. “While there is no pharma and biotech companies are also demonstrate continuous real-time
silver bullet, drug developers can growing more diverse and have shorter capabilities. Automation is only one
make a concerted effort to apply and product life cycles than ever before. part of the equation, though. Any
integrate multiple innovations that can Concurrently, the industry is experiencing technology that is implemented to
transform development,” according to an increasing emphasis on outcomes streamline quality data management
McKinsey’s industry researchers. “In and new delivery models. As pharma must also be capable of making that
our estimation, it should be possible products become more diverse and data accessible and relevant across
to bring medicines to the market intricate, the reliability and accessibility the enterprise.
500 days faster, which would create of the quality data that supports them
a competitive advantage within must increase in equal measure.
increasingly crowded asset classes
and bring much-needed therapies to
patients sooner.” 10

It should be possible to bring medicines to the market 500 days faster, which
would create a competitive advantage within increasingly crowded asset classes and
bring much-needed therapies to patients sooner. To transform drug development, this
acceleration can be combined with improved quality and compliance, enhanced patient
and health care-professional experience, better insights and decision making, and a
reduction in development costs of up to 25%.”

McKinsey & Company


Ultimate Guide
2.2
The next level of quality culture.
The demand for acceleration and data with other departments within pulls data together not only from the
the enhanced focus on data is the organization. different areas of quality but from the
bringing purpose-built software to entire organization.
Rather than piecing together
the fore in the pharma industry. It’s disparate applications to coordinate Advanced analytics let pharma
no longer enough to simply have multiple data streams and processes, companies operate based on the
a document control system, or a integrated software offers the accrued data and measure their
quality event management (QEM) reassurance of native connectivity progress in fast, reliable ways. When
system. Pharma companies need and unifies all applications and quality professionals spend less time
greater real-time visibility into processes within a common doing data dumps into Microsoft
data and more control over quality architecture and database. Plus, Excel, they can focus on the stories
processes, especially as complexity a pharma company can achieve the data is telling them and act on
increases and the pace of innovation greater governance over its quality the suggestions of the prescriptive
accelerates. This is only found in management processes by running algorithms. The time saved through
systems that connect all areas multiple applications within a natively digitizing and relying on advanced
of quality — training, document integrated operating system. This, in automated tools lets pharma
control, audit, QEM, etc. The best turn, allows the organization to take a companies move faster, improve
systems reach even beyond quality product life cycle approach to quality agility, and outpace their competitors.
to glean information from and share and compliance. Such an approach

Fuel Growth With a Connected Platform


Ultimate Guide
2.3
Enabling vision and velocity.
Greater speed comes down to The same report included research
vision — leaders who can see what’s If you want to indicating how far along (or behind)
happening in real time can make understand why [data] life sciences companies are in their
decisive actions quickly. This has
is incredibly relevant digital transformation and where
never been more important than they’re hoping to be by 2023. Some
during the pandemic. COVID-19 to life sciences interesting points include:
forced companies to change how companies, look no
they work, and pharmaceutical and
further than COVID-19 are implementing or using data
other life sciences companies were
no exception. “Companies shattered vaccine development. 73% analytics, but only 5% have
widespread implementation.
previous vaccine development Companies shattered
are implementing or using AI,
68%
records due to their ability to capture,
previous vaccine but only 7% have widespread
store, process, and analyze machine
data,” said Deloitte Principal Aditya development records implementation.

Kudumala.12 By enabling companies due to their ability are implementing or using


to achieve real-time quality
intelligence, modernized digital
to capture, store,
process, and analyze
47% process automation, but
only 5% have widespread
systems proved to be the ideal means implementation.
of establishing quality as a speed-to- machine data.”
market accelerator.
Aditya Kudumala, If a pharma company isn’t at least
As pharma companies recover from Principal, Deloitte planning on implementing these
the pandemic’s effects and prepare technologies, now is the time to start.
for growth, digitization provides “Life sciences, we now know beyond
A 2021 report from Cognizant looked
adaptability and expansion when a doubt, is far more agile than anyone
at the effects of rapid digitization
the need to evolve or pivot becomes could have imagined,” said Cognizant
on the life sciences industry. “In
warranted. While not as urgent Chief Digital Officer of Life Sciences
the post-COVID-19 era, ‘digital’
as COVID-19, business processes Brian Williams. 13
will mean more than just applying
change and new processes need to
technology to business processes; it
be added. A robust digitized system
will mean reinventing the business by
equips an organization for the
connecting data, knowledge, people,
future by providing the consistency
and insights, turning traditional life
of a baseline technical framework
sciences into a proactive industry.”
that can be expanded upon and
Cognizant’s research indicates that
leveraged to catalyze innovation as
the COVID-19 digital transformation
business flourishes.
will continue as life sciences
companies must adapt to keep up
with competitors and provide better
products and services.
Ultimate Guide
2.4
Connect with confidence.

MasterControl customers “Dexamethasone is something that we’re able to source


demonstrated their agility during and supply to compounders around the world, but
it’s something that a large organization in traditional
the pandemic. Early in the outbreak,
pharmaceutical manufacturing may struggle with,” said
leading pharmaceutical compounding
Seitz-Paquette. “Being in the cloud, we’re able to organize
and personalized medicine company sourcing and documents and coordinate everything from
Fagron had to ramp up its processing our qualifying and auditing teams in China, Europe, South
of the relatively common steroid America, and North America very rapidly.” 14
dexamethasone to keep pace with
A proven track record of excellence, a commitment to
rising demand. customer success, and an emphasis on innovation have
The global company is frequently called upon by made MasterControl the platform for quality. With more
compounding pharmacies during drug shortages, and than 1,000 customers around the world, MasterControl
the pandemic significantly increased the pressure has established itself as the leading quality platform
on the provider to boost available quantities of the provider in the field. MasterControl has also earned the
steroid. With the robust yet flexible capabilities trust of regulatory authorities, many of whom — including
provided by MasterControl’s cloud-based QMS, Fagron the FDA — use MasterControl solutions to meet their
was able to meet the elevated demand, according own rigorous internal standards for quality management.
to the company’s North America quality specialist, Companies and regulators alike rely on MasterControl to
Matthew Seitz-Paquette. connect essential data and extend quality beyond just the
quality department.
With MasterControl ensuring that all your quality and
compliance data is maintained in one location, your entire
organization can move faster and be more responsive.
Our solutions give you the tools you need to increase
profitability and maximize business intelligence.
3
Ultimate Guide

New Ecosystem
Dynamics:
Enabling Pervasive Quality
Ultimate Guide
3.1
Maintaining quality in
the era of outsourcing.
As a result of the rising timeline Even so, maintaining dynamic, asset- MasterControl’s iPaaS integrations
pressures, augmented complexity, light operations and outsourcing enable seamless data exchange
and distributed supply chain factors increasingly more functions means between systems like:
discussed in the previous chapter, that quality departments must find
pharma companies are increasingly new ways to enhance flexibility
Laboratory Information
adopting asset-light models that are and extend collaborative efforts 1
Management Systems (LIMS)
heavily reliant on a broad ecosystem across a growing number of external
of design, research, and manufacturing partnerships — without increasing risk.
Manufacturing Execution
organizations. To achieve their 2
For pharma companies to Systems (MES)
goals, an ever-increasing number of successfully outsource more
pharma companies are widening their Enterprise Resource
functions, there’s no escaping the 3
networks of contract manufacturing fact that quality cannot effectively Planning (ERP)
organizations (CMOs) and contract operate in isolation. Quality must be
development manufacturing Supply Chain
consistent and pervasive throughout 4
organizations (CDMOs). Management (SCM)
the supply chain in order for it to be
Establishing solid relationships managed comprehensively and for
with reliable contract partners can compliance to be sustainable. To
bring dramatic improvements in maintain comprehensive control and
two key areas that are traditionally complete oversight over quality, you
problematic for pharma organizations: must have continual visibility into all
quality activities as they’re occurring
throughout the entire ecosystem.
• Flexibility:
74% of quality process end This requires not only a platform
users report that launch delays that enables you to digitize,
of products and services are automate, and connect quality
frequently caused by inflexible processes internally, but one that
quality processes. 16 leverages modern integration
management capabilities. That’s one
• Control and transparency: of the main reasons MasterControl
60% of organizations struggle has partnered with MuleSoft to
with real-time visibility into CMO provide quality and compliance
production and 40% lack control professionals with an integration
over product quality. 17 platform as a service (iPaaS) layer.
The adaptability afforded by the
iPaaS integration layer augments

$276.8B
MasterControl’s capacity to provide
simple and reliable integrations of
critical data between enterprise
systems and outsourcing partners
The global pharmaceutical — providing the visibility and control
contract manufacturing and our customers need to ensure
research services market quality and maintain compliance.
size is projected to reach
by 2028 and is expected to
expand at a CAGR of 5.75%
from 2021 to 2028. 15
Ultimate Guide
3.2
Key questions to ask
about QMS extensibility.

As your quality Market pressures are requiring pharma these improvements are expecting —
ecosystem matures, companies to have satisfactory and getting — big returns in each area
responses to these questions. of the value chain.
you need a QMS that
promotes flexibility Companies that can be classified as
and responsiveness. As the regulatory digital frontrunners — organizations
To ensure your environment grows, in which a total quality management
quality management culture is prevalent and quality
our customers are enhancement initiatives are viewed
competencies can keep demanding more of as long-term investments — are
pace with the dynamics
of your ecosystem, us,” said Tony Harnack, far outnumbered by those lagging
in their modernization efforts,
consider the following president of nutritional according to BCG reports. In fact,
questions when supplement provider only 16% of those surveyed reported
evaluating any solution Wellington Foods. that they are applying advanced
that makes claims digital technologies to enhance
about its data and “They’re demanding more traditional best practices in quality
process management of their finished product management.18
improvement and everybody’s liability The pharma organizations on
capabilities. and risk has increased. the leading edge who are past
the planning stages and have
Everybody in the supply already begun implementing
1 Is it configurable? chain recognizes that. digital technologies are already
And everybody in the realizing the important gains
Does it have the necessary that can be made in the areas of
2
modularity and integration
supply chain who wants quality governance, training, and
features your business to be doing this 20 years performance management.
requires?
from now and who wants
3 Does it incorporate to continue to grow is
risk-based analysis?
investing in their quality
4 How quickly can upgrades, management system.”
patches, new features,
and enhancements be
implemented?
Feedback from the executives and
quality managers recently surveyed
5 How burdensome is validation? by BCG tells us that as quality-
focused organizations increase their
6 Can the intelligence the system QMS investments they are finding
provides be personalized that successful implementation
according to users’ roles? entails corresponding improvements
to the management and quality
7 Is it conducive to adapting
of data, as well as enhancements
to the requirements of
technological and regulatory
to analytics technologies and
innovations? methodologies. And the quality
leaders who are committed to making
8 Is it scalable enough to
facilitate the future expansion
of your business?
Ultimate Guide
3.3
Extending quality’s reach while
strengthening control.

A robust quality
4
to end and provide a centralized
management system global repository for managing
all contractor and supplier data,
like MasterControl
documentation, and workflow
allows pharma An integration-platform-as-a-
processes. This ensures pharma
companies to expand organizations and their authorized
service (iPaaS) layer provided by
quality’s scope and external associates have instant
MasterControl partner and industry
impact beyond the leader MuleSoft offers an assortment
access to essential information from of reliable, pre-established connectors
quality department any location, at any time. that streamline integration
to improve efficiency

2
development processes between your
and effectiveness various business systems as well as
in other areas of the with any of your partners’ systems
organization. to which you may need to forge
MasterControl Insights is our connections. By leveraging a proven
Quality is a department, analytics platform that lets users iPaaS platform with a successful
but it should also create customized visualizations track record, MasterControl ensures
characterize everything and tabular reports. It incorporates that your data stays synchronized
a pharmaceutical data from all MasterControl between systems and enables you to
company does. Hence products, including data about gain greater visibility into your overall
the desire to expand documents, training, quality events, quality and compliance activities. In
quality’s reach. When manufacturing, and more. Insights addition, iPaaS integrations enhance
multiple departments also has AI capabilities that use your ability to broaden quality
operate on the same historical data to help companies beyond the quality department as
system as the quality operate more effectively. Ultimately, it you devise connections with other
lets users make data-driven decisions departments or external systems. And
function, they can easily
faster while tracking their key the iPaaS integrations can securely
exchange information and effectively handle any volume
performance indicators (KPIs) so they
which extends quality can measure progress in real time. of data throughput that may be
far beyond the final

3
required. iPaaS versatility augments
check before a batch is MasterControl’s capacity to provide
shipped out. reliable enterprise system integrations
with less effort, risk, money, and time
MasterControl offers an array of
required on your part.
unique tools that enable you to MasterControl Manufacturing
optimize and visualize your Excellence provides electronic MasterControl’s iPaaS-outfitted
extended quality ecosystem: batch records that simplify integrations ensure your quality

1
the input, management, and data will have:
tracking of production data. Many
pharma manufacturers that have 1 Consistency across systems.
implemented Manufacturing
2 Greater value.
MasterControl’s robust Supplier Excellence are seeing a 90%-100%
Excellence and Bill of Materials decrease in data entry errors.
3 Continual availability.
(BOM) solutions facilitate the Similarly, review times are reduced
expansion of and control over quality by up to 80%, letting them get 4 Sustained integrity.
ecosystems for companies that are product out the door that much
increasingly dependent on widening faster. This saves time for everyone 5 Increased capacity to support
involved and provides manufacturing and drive decision-making.
networks of CMOs and CDMOs.
These comprehensive MasterControl records that are more accurate, and
Extended reach across
their electronic nature makes them 6
tools allow companies to manage the enterprise.
the supply chain from beginning easy to locate during an inspection
or audit.
Ultimate Guide

SP O T L I G HT

Connecting quality data with the


MasterControl platform has enabled
Fagron, a global leader in personalized
medicine, to replace binders full of
training documents with tablets.
Fagron’s quantifiable improvements since implementing MasterControl:

Right-first-time 450 fewer hours More than 15,000 Bringing more


metrics have are spent preparing sheets of paper are global sites’ quality
improved from training materials conserved at processes and
45% to 90%. each year. each site. procedures into
alignment.

450 HRS

MasterControl has made our life so much easier.


Now we can put our focus on making our products
and bringing them to people.”
Matt Seitz-Paquette,
Fagron North America Quality Specialist
4
Ultimate Guide

The Future of Quality


Is Predictive:
Keys to Unlocking Your
Data’s Intelligence
Ultimate Guide
4.1
Going beyond proactive.
Shifting from a reactive to a Pharma companies that adopt a data-driven,
proactive approach to quality platform-enabled quality model are dramatically
improving their ability to yield real-time quality
and compliance has been the
intelligence and predictive insights.
pharma industry’s de facto mission
statement for years. Yet, in such With the capability of connecting data within a
a highly competitive industry, common platform, every function within a pharma
the ability to leverage data for organization — from the C-suite to the shop floor and
every point in between — can have an appreciable
predictive — and not merely
impact on transforming product quality data into real-
proactive — purposes is becoming time intelligence. And market trends indicate that
a must-have competency of the your competitors are fully aware of this. Investments
quality function. in quality data and analytics enhancements are on
the rise, with 40% of quality organizations reporting
that they’re budgeting for data, analytics, and/or
intelligence improvements within the next 12 months.

Making analytics and product quality data management


enhancements can yield big returns.
McKinsey & Company has developed an approach they’ve dubbed “smart quality,”
which is a combination of improved processes, automation and digitization, and
advanced analytics. It’s provided measurable benefits in many areas, including:

65% 90%
1 2 3

Accelerated review Reducing recurring Shortened


processes: deviations and investigation times:
After leveraging tools that nonconformances: Along the same lines,
offered “smart” visualizations By applying innovative investigation cycles for those
of cross-functional, connected technologies to identify, explain, deviations and nonconformances
metrics, one pharma company and eliminate root cause have been reduced by 90%. 20
drastically improved the of issues, several pharma
efficiency and effectiveness of companies have reduced the
quality management reviews overall volume of issues by 65%.
at all levels and reduced late
regulatory reporting to zero.
Ultimate Guide
4.2
Mixing proven platforms
with emerging technologies.

At a foundational level, quality and The intensifying need for remote


compliance professionals are looking work has highlighted the industry’s
to modernize their core QMS systems. dependency on the cloud and cutting-
Gartner recommends evaluating edge technology. Some of the specific
providers against a mix of present capabilities that tech-savvy pharma
state and future state considerations: organizations are coming to expect
from advanced QMS solutions include:
Define QMS software requirements by thoroughly
1
assessing the current state of the quality organization
and coupling that assessment with anticipated • Improved access to essential, timely data:
business needs in the future. During the pandemic, access to data from anywhere
Consider compatibility and integration through at any time was vital. Companies without remote
2
application programming interfaces (APIs) for ERP, capabilities floundered when it came to quality
PLM, MES, LIMS, LMS, and other commonly used processes. “In the current environment, Gartner
enterprise systems. clients report significant challenges collaborating with
colleagues in the quality organization, accessing data
3 Evaluate providers’ and their partners’ industry depth,
remotely, processing changes, and handling ongoing
geographic reach, and product roadmap by asking
detailed questions about each. uncertainty.” Software that provides that remote access
streamlines decision-making by giving the people who
4
Consider the vendor’s product roadmap, need up-to-date quality and compliance data quick
strategic direction, and how it is differentiated access to it.
from its competitors.

• High-value uses for emerging technologies


Gartner also strongly advises that companies thoroughly that advance quality goals:
analyze their quality organization and processes before
Finding a way to convert product quality data
beginning the request for proposal (RFP) or request for
into real-time intelligence and predictive insights
information (RFI) process. Those in the market for a
was once just a fantasy. Thanks to the relentless
QMS are typically focused on “employee training, remote
advancement of technology, however, the predictive
supplier audits, and the need for continuity with respect to
power of data has become the new reality — and
handling [corrective action/preventive action] CAPA and
it is gaining more relevance and generating more
nonconformance in a remote environment.” 22
value every day. Advanced analytics are more an
expectation than a perk, and AI will soon fall into
Gartner clients report, and QMS that category as well. According to a survey from
solutions providers have observed, PwC, 88% of respondents in the life sciences said the
that quality management has moved pandemic accelerated AI adoption.23

outside the quality function and • Ease of use:


has more enterprise-level visibility. Increased competition in the software industry means
As a result, manufacturers have a vendors are tripping over themselves trying to improve
heightened desire to avoid quality their user experience. This is great news for pharma
issues earlier in both the product companies that are looking for QMS or other enterprise
software. If a pharma company finds a particular
design and manufacturing processes; software solution difficult to implement, use, validate,
they seek solutions that are or update, there are plenty of other options that are
increasingly focused on predictive likely a better match.
qualities and proactivity, as opposed
to containment and reactivity.” 21
Gartner Market Guide for
Quality Management System Software
Ultimate Guide
4.3
Fueling growth and innovation with
connected data.
All pharma companies should That data will be best used with our To keep pace with the pharma
be making data-driven decisions. advanced research projects that industry’s changing quality
That reality is within reach with are aimed at helping organizations landscape, quality leaders can rely
modernized software solutions that effectively and confidently capitalize on proven MasterControl solutions
offer advanced analytics and AI in on emerging technologies like ML that are engineered to help quality
their platforms. AI-enabled solutions and AI; natural language processing teams be more dynamic and work
are becoming so prevalent that a (NLP); and intelligent process with MasterControl innovation
recent Deloitte survey found that 75% automation (IPA). Recent advanced teams to define the future of data-
of AI adopters believe all enterprise research projects have focused on driven quality.
applications will have built-in AI by using advanced NLP, ML/AI, and
2023. The real competitive advantage process automation technologies to:
AI provides, according to Deloitte
Research Manager Susanne Hupfer,
“may depend on organizations Automate text extraction from
1
applying AI more creatively and unstructured documents,
responsibly.” 24 identify and contextualize
relevant data and auto-
MasterControl is on track to populate information into
incorporate AI into our software. MasterControl to increase
We already ensure your processes efficiency and accuracy.
and data are connected. And
with the added iPaaS integration Create Netflix-style contextual
2
search and recommendation
options enabled by MasterControl’s
engines to improve search
partnership with MuleSoft, your speed and pull relevant
quality management competencies information and documents
can be extended to other business- forward based on users’
critical applications while still past searches and search
language history to refine the
safeguarding data synchronization
recommendations it provides
between systems. With over time.
MasterControl’s extensive integration
capabilities, you always have the 3 Streamline workflow
assurance that your data has a single creation and execution and
source of truth. allow users to effortlessly
connect data sources,
process steps, and systems.


Ultimate Guide
4.4
The importance of a digitally
empowered quality workforce.

The COVID-19 pandemic changed a When pharma companies use AI-enabled technologies,
lot of things in the general workforce. they make the quality department more effective
regardless of where they’re working from. With AI
One of those was a shift in power from
adoption increasing, it’s important to note that the
the employers to employees.
demand for quality professionals isn’t going anywhere. AI
will take on some of the time-consuming work that quality
Another is the expectation that a role will either be
does now, but it will mostly serve to augment quality
entirely work from home or at least offer flexibility, with
professionals and enable rapid decision-making.
some days being in the office and others being worked
remotely. These expectations are taking hold across all The study from Cognizant makes this obvious. One of the
industries. Employers who were initially forced to allow questions asked of life sciences executives was to estimate
remote work found that productivity didn’t fall off. And what percentage of work would be done by machines
many employees discovered they preferred working by 2023. They were asked about eight categories, but
remotely — so much so, in fact, that they are determined interestingly in every case the executives expect less than
to never return to an office environment. 25% of the work to be done by intelligent machines.25 The
emphasis is increasingly on human-machine collaboration
How does this affect pharma companies’ quality
and getting the best of both worlds by letting the two
departments? Some quality activities are difficult, but not
complement each other. Pharma quality professionals
impossible to perform remotely (e.g., inspections or audits),
won’t be losing their jobs to intelligent machines. Rather,
while others are very conducive to remote work if you have
modern tools will streamline processes and connect and
the right tools. For example, with a cloud-based document
contextualize data so human experts can focus on what
management system, quality professionals can create,
they do best — ensuring that only the highest quality
collaborate on, and gain approval for new standard operating
pharmaceutical products make it to market.
procedures (SOPs) without setting foot in the office.
Ultimate Guide
Summary
Quality isn’t exclusive to a single and predictive insights continues MasterControl enables organizations
department. It’s all-pervasive and to mature in the pharmaceutical like yours to go beyond proactive
integral to every function throughout industry. They are empowering quality management and unleash the
the enterprise. companies to simplify the adoption intelligence and insights hidden in
of a product life cycle approach your unstructured data.
Despite the inherent challenges of
to quality by converging data and
connecting quality and compliance Discover how MasterControl can
processes within a centralized
data in an industry defined by make your vision of truly connected
system that provides true quality
truncated timelines, greater product pharmaceutical quality data a reality.
intelligence and enables real-time
complexity and personalization, and
decision-making. Contact a MasterControl
expanding supply chains and contract representative today.
partner ecosystems, there are tools MasterControl is the foundation for
that can help you ensure quality’s connected quality data and complete
connectedness and central bearing. product quality. It unifies applications,
data, and documentation across your
Connected applications, advanced
entire product development life cycle,
analytics, and AI are becoming
from concept to commercialization.
essential tools as the focus on data

About MasterControl
MasterControl Inc. is a leading provider of cloud- helps organizations digitize, automate, and connect
based quality, compliance, and production critical processes across the regulated product
management software for life sciences and other development life cycle.
regulated industries. Our mission is the same as that For more information, visit www.mastercontrol.com.
of our customers – to bring life-changing products
to more people sooner. The MasterControl Platform
Ultimate Guide

References
1. “Unleashing the power of unstructured data,”
by Kaveh Safavi, Accenture Digital Health and AI, April 26, 2021.
2. “How to Improve Your Data Quality,”
by Manasi Sakpal, Gartner Information Technology Insights, July 14, 2021.
3. “Data and Analytics In Healthcare: Addressing the 21st-century Challenges To Advance Public Health,”
by Deepak Mittal, Entrepreneur, Sept. 28, 2021.
4. “Amazon and Google Are Finally Tackling One Of Healthcare’s Biggest Problems:
Unstructured Health Data,” by Sai Balasubramanian, Forbes, July 26, 2021.
5. “Enterprise digital transformation as a competitive necessity,”
by Todd Konersmann, et al, Deloitte, 2021.
6. “Winning with AI is a state of mind,”
by Thomas Meakin, et al, McKinsey & Company Analytics Insights, April 30, 2021
7. Supra note 5.
8. “The window for AI competitive advantage is narrowing,”
by Susanne Hupfer, Deloitte, Sept. 11, 2020.
9. “FDA Advances Data, IT Modernization Efforts with New Office of Digital Transformation,”
FDA News Release, Sept. 15, 2021.
10. “The pursuit of excellence in new-drug development,”
by Gaurav Agrawal, et al, McKinsey & Company Life Sciences Insights, Nov. 1, 2019.
11. “Powering Global Access: Building a Reliable, Efficient Pharmaceutical Supply Chain,”
by AmerisourceBergen, Fierce Pharma, Nov. 15, 2021.
12. “Tech Trends 2021: Life Sciences perspective,”
by Sheryl Jacobson et al, Deloitte Insights, 2021.
13. “The Work Ahead in Life Sciences: Cures at the Speed of Digital,”
by Brian Williams, Cognizant, 2021.
14. “COVID-19’s Impact on Quality: 3 Lessons Learned and Where We Go From Here,”
by Matt Lowe, Quality Magazine, Aug. 19, 2020.
15. “Global Pharmaceutical Contract Manufacturing and Research Market Services Market Analysis Report 2021-2028,”
ResearchandMarkets.com, Oct. 5, 2021.
16. “Reimagining Quality Processes for the Digital Era,”
Gartner, Inc. Quality Research Team, Nov. 1, 2019.
17. “Dare to be different: It’s time to revamp collaboration in life sciences contract manufacturing,”
Accenture Life Sciences, 2019.
18. “Quality 4.0 Takes More Than Technology,”
by Daniel Kupper, et al, BCG, Aug. 20, 2019.
19. Supra note 14.
20. “Making quality assurance smart,”
by Tacy Foster, et al, McKinsey & Company Life Sciences Insights, Jan. 29, 2021.
21. “Market Guide for Quality Management System Software,”
by Sam New, Gartner, Inc., Jan. 4, 2022.
22. “Ensure Success in Quality Management System Software Selection,”
by Sam New, Gartner, Inc., Oct. 29, 2018.
23. “Health industry AI efforts get a boost from the COVID-19 pandemic,”
by Carlos Moreira and Anand Rao, PwC, 2021.
24. Supra note 8.
25. Supra note 14.

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