IND205

AIR BAGGAGE SCALE

WEIGHING TERMINAL
METTLER TOLEDO
Legal Metrology

Declaration of Conformity
Konformitätserklärung
Déclaration de conformité
Declaración de Conformidad
Conformiteitsverklaring
Dichiarazione di conformità

We, Wir, Nous, Nosotros, Wij ，Noi

Mettler-Toledo (ChangZhou) Measurement Technology Ltd.
111 West TaiHu Road, XinBei District, ChangZhou, JiangSu, 213125, P.R.China

Declare under our sole responsibility that the product,

erklären, in alleiniger Verantwortung, dass dieses Produkt,
déclarons sous notre seule responsabilité que le produit,
declaramos, bajo nuestra sola responsabilidad, que el producto,
verklaren onder onze verantwoordelijkheid, dat het product,
dichiariamo sotto nostra unica responsabilitá, che il prodotto,

Model/Type: IND205 series indicator (EC test certificate: TC6503)

to which this declaration relates, is in conformity with the following standard(s) or other normative document(s).
auf das sich diese Erklärung bezieht, mit der/den folgenden Norm(en) oder Richtlinie(n) übereinstimmt.
Auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou au(x) document(s) normatif(s).
Al que se refiere esta declaración es conforme a la(s) norma(s) u otro(s) documento(s) normativo(s).
Waarnaar deze verklaring verwijst, aan de volende norm(en) of richtlijn(en) beantwoordt.
A cui si riferisce questa dichiarazione è conforme alla/e sequente/i norma/e o documento/i normativo/i.

EC marking EC Directive: Applicable Standards:

10
2006/95/EC EN60650-1:2006
Low Voltage

2004/108/EC EN61326-1:2006
EMC EN61000-3-2
EN61000-3-3
For non-automatic weighing instrument used in an Article 1,2.(a) application ,additional metrological marking
according to Annex IV of Council Directive 2009/23/EC must be attached to the instrument.

2009/23/EC EN45501:1992/AC:1993 1)
XX
Non-automatic Weighing
xxxx Instruments Directive

1) Applies to certified non automatic weighing instruments only in connection with approved load cells
gilt nur für geeichte Waagen in Verbindung mit zugelassenen Wägezellen
valable uniquement pour les balances vérifiées avec des cellules de charge homologuées
sola aplicable a balanzas verificadas en combinación con células de carga aprobadas
la dichiarazione vole sola per le bilance omologate in collegamento con celle die carico approvate

Issued on: 2009-4-23 Revised on: 2010-7-13

Mettler-Toledo (ChangZhou) Measurement Technology Ltd.

Important notices concerning verified instruments see overleaf!

METTLER TOLEDO
Legal Metrology

Important notice for verified weighing instruments in EU-countries

M M Weighing Instruments verified at the place of manufacture bear the preceding mark on the packing
label and a green “M” sticker on the descriptive plate. They may be set to work immediately.

Weighing Instruments which are verified in two steps have no green “M” on the descriptive plate and

M M bear the preceding identification mark on the packing label. The second step of the verification must
be carried out by the approved Mettler-Toledo service or by the W&M authorities. Please contact
your Mettler-Toledo organization.

The first step of the verification has been carried out at the manufacturing plant. It comprises all tests according to EN 45501-8.2.2.
If national regulations in individual countries limit the period of validity of the certification, the operator of such a scale is himself
responsible for its timely re-certification.

Wichtiger Vermerk für geeichte Waagen in EU-Ländern

M M Werksgeeichte Waagen tragen vorstehendes Kennzeichen auf dem Packetikett und einen grünen
“M”-Kleber auf dem Eichschild. Sie dürfen sofort in Belrieb Genommen werden.

Waagen, die in zwei Schritten geeicht werden und kein grünes “M” auf dem Eichschild haben, tragen

M M vorstehendes Kennzeichen auf dem Packetikett. Der zweite Schritt der Eichung ist durch den behördlich
anerkannten Mettler-Toledo Service oder durch den Eichbeamten durchzuführen. Bitte nehmen Sie mit
dem Mettler-Toledo Kundendienst Kontakt auf.
Der erste der Eichung wurde im Herstellerwerk durchgeführt. Er umfosst aile Prüfungen gemüss EN45501-8.2.2.
Sofern gemäss den nationaten Verschriften in den einzelnen Staaten die Gültigkeitsdauer der Eichung beschrankt ist, ist der
Betreiber einer solchen Waage für die rechtzeitige Nacheichung Selbst verantwortlich.

Remarque Importante pour les Instruments de pesage vérifiées dans les pays membre de ľUnion Européenne

M M Les instruments de pesage vérifiés en usine portent ľidentification ci-contre sur leur emballage et un
autocollant “M“ vert sur la plaque d’identification. Ils peuvent être utilisés après leur installation.

Les instruments de pesage vérifiés en deux étapes portent ľidentification ci-contre sur leur emballage et

M M n’ant pas d’autocollant “M“ vert sur la plaque d’identification. La seconde étape de la vérification doit être
effectuée par la service technique Mettler-Toledo autorisé responsables. Veuillez s.v.p. contacter le
service technique Mettler-Toledo.

La première étape de la vérification a été effectuée en usine. Cela comprend tous les essais suivant la norme EN45501-8.2.2.
Dans la mesure aù la durée de la vérification est limitée en fonction des prescriptions nationales dans les différents pays, I’
utilisateur ďune telle balance est lui-même responsable de la vérification ultérieure dans les délais.

Nota importante para básculas verificadas en paises de la UE

M M Las balanzas verificadas en origen llevan esta indicación en la etiqueta del embalaje y con la etiqueta
“M“ sobre londo verde en la placa de caracteristicas pueden ser utilizadas inmediatamente.

Balanzas cuya verificación se realiza en dos fases llevan esta indicación en la etiqueta del embalaje

M M (ninguna etiqueta “M“ verde en la placa de caracteristicas). La segunda fase de la verificación debe ser
realizada por personal Mettler-Toledo acreditado, o por la autoridad competente. Rogamos contacten
con el Servicio Técnico de Mettler-Toledo.
La primera fase de la verificación ha sido realizada en origen. Incluye todos los ensayos según lo norma EN45501-8.2.2.
Si el plazo de validez de la verificación está limitado por las normas nacionales de cada estado, el usuario será responsable de
las verificaciones posteriores reglamentarias de su balanza.

Nota Importante per la balance approvate nei paesi UE

M M Le balance verificate in fabbrica portano questo contrassegno sull’etichetta dell’imballo e con il sigillo “M”
su stando verde sulla targhetta metrological possono essere messe in uso immediatamente.

Le balance che vengono verificate in due fasi, portano questo contrassegno sull’etichetta dell’imballo e

M M non portano il sigillo “M” sulla targhetta metrological. La seconda fase delia verifica dev’essere eseguita
dal servizio assistenza Mettler-Toledo autorizzato, oppure dalla autorità competente. Prego contaltare il
vostro servizio assistenza Mettler-Toledo.
La prima fase della verifica è stata eseguila dal produttore e comprende lutte le prove previste dalla norma EN 45501-8.2.2.
Se la durota di validità della verifica è limitata in accordo con le prescrizioni nazionali vigenti nei singoli paesi, I’utilizzatore
stesso di una bilancia di tale tipa sorà responsabile dell’esecuzione, entro le date di scadenza previsle, delle verifiche
periodiche.
In conformance with the European Directive 2002/96/ EC on
Waste Electrical and Electronic Equipment (WEEE) this device
may not be disposed of in domestic waste.

This also applies to countries outside the EU, per their specific
requirements.

Please dispose of this product in accordance with local

regulations at the collecting point specified for electrical and
electronic equipment.

If you have any questions, please contact the responsible

authority or the distributor from which you purchased this
device.

Should this device be passed on to other parties (for private or

professional use), the content of this regulation must also be
related.

Thank you for your contribution to environmental protection.

 PRECAUTIONS
READ this manual BEFORE
operating or servicing this
equipment.
FOLLOW these instructions
carefully.
SAVE this manual for future
reference.
DO NOT allows untrained
personnel to operate, clean,
inspect, maintain, service, or
tamper with this equipment.
ALWAYS DISCONNECT this
equipment from the power
source before cleaning or
performing maintenance.
CALL METTLER TOLEDO for parts,
information, and service.
Note: If the unit has been stored or
transported in below freezing
temperatures, allow the unit to warm
up to room temperature before turning
on AC power.
WARNING
DISCONNECT ALL POWER TO THIS UNIT BEFORE
INSTALLING, SERVICING, CLEANING, OR REMOVING THE
FUSE. FAILURE TO DO SO COULD RESULT IN BODILY HARM
AND/OR PROPERTY DAMAGE.
CAUTION
OBSERVE
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC
SENSITIVE DEVICES.
WARNING
ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS
EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS,
TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH
POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS
PRECAUTIONS
CAN RESULT IN BODILY HARM.
WARNING
FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD,
CONNECT TO PROPERLY GROUNDED OUTLET ONLY. DO
NOT REMOVE THE GROUND PRONG.
CAUTION
BEFORE CONNECTING OR DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT,
ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY
CONNECTIONS OR DISCONNECTION’S ARE MADE. FAILURE TO OBSERVE THESE
PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE
EQUIPMENT,
EQUIPMENT, OR BODILY HARM.
 CONTENT
SPECIAL FEATURES........................................................
........................................................ 1
APPLICATIONS ..............................................................
.............................................................. 1
TECHNICAL DATA ..........................................................
.......................................................... 2
INSTALLATION ...............................................................
............................................................... 3
LOCATION................................................................
.......................................................................................
....................................................... 3
POWER REQUIREMENT
REQUIREMENT................................................................
.....................................................................
..................................... 3
DIAGRAM OF SYSTEM CONNECTION ...................................................
................................................... 4
PHYSICAL DIMENSIONS ................................................................
....................................................................
.................................... 5
ACCESSING
ACCESSING THE TERMINAL ...............................................................
............................................................... 6
Internal jumpers and connectors ................................................................
...................................................................
...................................6
The connector is showed as below................................................................
................................................................7
Analog load cell connections ................................................................
.......................................................................
.......................................7
Serial port connections ................................................................
................................................................................
................................................8
Setup jumper for W&M sealing ................................................................
.....................................................................
.....................................8
OPERATING INSTRUCTIONS ............................................
............................................ 9
MAIN DISPLAY SCREEN OF OPERATOR PANEL .....................................
..................................... 9
MAIN DISPLAY SCREEN
SCREEN OF PASSENGER PANEL....................................
.................................... 9
Zero the scale ................................................................
..........................................................................................
.......................................................... 10
Receive the baggage and record the weight ..................................................
.................................................. 10
Flight accumulator operation ................................................................
......................................................................
...................................... 12
Setup the limit weight for individual baggage weight ......................................
...................................... 12
Setup the beeper ................................................................
......................................................................................
...................................................... 13
Calibrate the scale................................................................
....................................................................................
.................................................... 13
THE ERROR MESSAGE AND TROUBLE SHOOTING ............ 15
SWITCH THE OPERATOR PANEL DISPLAY ....................... 15
OVER-
OVER-WEIGH SIGNAL OUTPUT ......................................
...................................... 16
COMMUNICATION CABLE USAGE ...................................
................................... 16
WEIGHTS&MEASURES SEALING METHOD ....................... 17
SEALING OF OPERATOR PANEL ........................................................
........................................................ 17
 AIR BAGGAGE SCALE
WEIGHING TERMINAL

SPECIAL FEATURES

For use in

- airport baggage
baggage check in -

OIML
III

For 4 350Ω load cells

1x RS-
RS-232/485 serial communication interface

Metal (aluminum & stainless steel) housing
Plastic front panel

Power for working: 6V DC / 0.85A
0.85A

Operator Panel:
Panel: Dot matrix VFD display
Passenger Panel:
Panel: High brightness LED
LED display

5-function keys (push buttons)

Software NO: 153602 or Higher
Software version: r 2.01
2.01 or Higher
Certificate: TC6503 ,T8030, AM-5873

APPLICATIONS

Passenger Panel
Check-in Counter Operator Panel

DC INPUT
ADAPTER

AC INPUT

Scale Base

Note: To plug to AC Power Supply socket outlet inside the system.

Built-in component is considered.

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF
TECHNICAL DATA
Model
Physical Parameter
arameter
Construction
Dimensions of Power Adaptor
Power Adapter
Power for Working
Operating Temperature
Storage temperature
Display
Operator Panel
Keypad
Beeper
Scale Interface
Weighing function
Weight Setpoint
Setpoint function
Accumulation function
Communication Interface
Passenger Panel Interface
Physical Dimensions
Passenger Panel
Construction
Display
Operator Panel Interface
Power-
Power-in
Operating Temperature
Temperature
Storage temperature
METTLER TOLEDO
2
IND 205
Width x Height x Depth: 185 x 136 x 84 mm
Installation Cut Out: 162 x 120 mm
Weight: 1.9 kg
Panel-mount; Metal housing and plastic front panel
Desktop Format
Width x Height x Depth: 110 x 58 x 32 mm
Input: 100-240V AC 50/60Hz 0.2-0.5A
Output: 6V DC 2.56A
Input: 6V DC 0.85A Fuse:250V / 1.6A
14°F to 104 °F or -10°C to 40°C
-40°F to 140°F or -40°C to 60 °C
128 x 64 dot-matrix high bright vacuum fluorescent display
Main screen information includes:
Weight on scale (5 digits)
Total bags (2 digits)
Total bags weight (5 digits)
Accumulators or Host text message.
5- Push Buttons Function Keys
Option to Enabled or Disabled Beeper
Short Beep to indicate a Valid Operation
Long Beep to invalid an Invalid Operation or Scale Overload
Period Beep to indicate Alarm for Overload/Under Zero or
Total Weight is above the Preset Weight Limit
Interface: 6-wires Load Cell
Max. Support: 4 350 Ω Analog Load Cells
Audible Alarm for Over load and Under-Zero
Push Button Zero: ±2% of Scale Full Capacity
Power up Zero Range: does not exceed ±10% of Scale Full Capacity
Audible Alarm when Baggage(s) Weight exceeds the Preset Weight Limit
Individual Passenger Bags Number (2 digits)
Total Weight Accumulation (5 digits)
Flight Passengers’ bags Number (3 digits)
Total Weight Accumulation (7 digits).
With Host System: 1 x RS-232/RS-485 Interface ( 3-wire)
Settings: 9600, 8 Data Bits,1 Stop Bit, Parity: None
Serial Interface, DB-9 Type Connector
Width x Height x Depth: 122 x 86 x 28 mm
Installation Cut Out: 116 x 80 mm
Stainless steel enclosure
High Brightness LED Display
Screen Information Includes:
• Weight on Scale: 5 digits
• Total bags weight: 5 digits
• Total bags: 2 digits, 0~99
RS232 via RJ45 Interface
5V DC (supplied by Operator Panel)
14°F to 104 °F or -10°C to 40°C
-40°F to 140°F or -40°C to 60 °C
http://www.mt.com
AIR BAGGAGE SCALE DATA BRIEF 3

INSTALLATION

PRECAUTION
To consider to use AC power source with Building Installation
Installation of
over current protection.
protection. The socket-
socket-outlet should be installed
near the equipment and shall be easily accessible. Built-
Built-in
equipment is regarded as installation location.

LOCATION
The first step in installing the IND205 weighing terminal is to select the best
location.
Placing the IND205 weighing terminal in an appropriate location will enhance its
longevity and operation. Keep in mind the following when choosing a location for
the IND205 weighing terminal:
• The IND205 weighing terminal can be operated between a temperature range
of 14°F to 104 °F (-10°C to 40 °C) at 10% to 95% humidity, no condensing.
• The storage temperature range is from -40°F to 140 °F (-40°C to 60 °C) at
10% to 95% humidity, no condensing.

POWER REQUIREMENT
The IND205 weighing terminal is provided with a universal power adapter supply
which operates from 100-240V AC. The power adapter operates with a line
frequency of 50-60Hz. Power consumption is 6 Watts maximum.

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 4

DIAGRAM OF SYSTEM CONNECTION

Passenger Panel Interface

DC Power in

1 x RS232/485

Load Cell Signal Input

to Operator Panel DB-9 interface

to Passenger Panel RJ-45 interface

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 5

PHYSICAL DIMENSIONS
Operator Panel

Passenger Panel

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 6

ACCESSING
CCESSING THE TERMINAL

WARNING
DISCONNECT ALL POWER TO THIS UNIT BEFORE
INSTALLING, SERVICING, CLEANING, OR REMOVING THE
FUSE. FAILURE TO DO SO COULD RESULT IN BODILY
HARM AND/OR PROPERTY DAMAGE.
DAMAGE

Internal jumpers and connectors

After opening the operator panel enclosure, the main circuit board is mounted on the front panel.
Refer to the Figure 1-1 for the detail cable connection:

Figure 1-
1-1

DIP switch positioning ON OFF

ON DIP1 DIP 1-1=ON DIP 1-1= OFF
Expanded weight display Normal weighing mode
K1: 1 2 3 4 *only for factory test
ON DIP1 DIP1-2 = ON DIP 1-2 = OFF
Screen display in Chinese Screen display in English mode
K1: 1 2 3 4 mode

2
ON DIP1

Please remain the DIP switch “K1” at position of 1 2 3 4

METTLER TOLEDO http://www.mt.com

 AIR BAGGAGE SCALE DATA BRIEF 7

The connector is showed as below

T232/ R232/
GND V+ GND X0 X1 X2 GND O0 O1 O2 GND +EXC +SEN +SIG CGND -SIG -SEN -EXC
485+ 485-

Serial Communication
Power Input I / O Port Analog Load Cell Interface
Port

Analog load cell connections

Disconnect the power cord to the operator panel. Make the appropriate load cell connection to the Main PCB for load cells.
 TO AVOID DAMAGE TO THE PCB OR LOAD CELL,
CELL, REMOVE POWER FROM THE OPERATOR PANEL
TERMINAL AND WAIT AT LEAST 30 SECONDS BEFORE CONNECTING OR DISCONNECTING ANY
HARNESS.
HARNESS
The maximum cable length for analog load cell connections to the operator panel depends on the total scale resistance
(TSR) of the scale base. To calculate TSR:
TSR = Load Cell Input
Input Resistance (Ohms) / Number of Load Cells
This chart gives recommended cable lengths based on TSR and cable gauge.
The operator panel can power up to four 350 Ohms analog load cells.
Recommended Maximum Cable Length
TSR 24 Gauge 20 Gauge 16 Gauge
(Ohms) (feet) (feet) (feet)
350 800 2000 4000
87 200 600 1000
58 120 350 600
Once the length of the cable is determined, connect to load cell interface of the operator panel main PCB. The pinout for
this interface is labeled on the bottom of the terminal. The following diagrams describe the operator panel analog loadcell
terminal strip wiring for standard 6-wire cable, Masstron 6-wire cable, and standard 4-wire cable.

 If an increase in load results in a decrease in weight display, reverse the signal wires.
Loadcell interface Standard 6-wire load Standard 4-wire load
marks cell cable cell cable
+EXC White Black
+SEN Yellow (short two pins)
+SIG Green Red
SHLD Orange Yellow or orange
- SIG Black White
- SEN Red Green
- EXC Blue (short two pins)

6-WIRE LOAD CELL 4-WIRE LOAD CELL

-EXC -EXC
-SEN -SEN
-SIG -SIG
SHLD SHLD
+SIG +SIG
+SEN +SEN
+EXC +EXC

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 8

Serial port connections

The operator panel provides an RS-232 port as standard. This port may be used to send data to a
computer, printer, or other serial device. The Figure 1-1 also describes the pin configuration of the
RS232 port (J5) on the side of the I/O port (J2).The maximum recommended cable length for RS-232
communications is 50 feet (15.24 meters).

If the jumpers of “W2” and “W3” are set as W2 W3 , the serial port out be at
RS-232 type, the pin of “T232/485+” is assigned as TXD, the pin of “R232/485-“is assigned as RXD.

If the jumpers of “W2” and “W3” are set as W2 W3 , the serial port will be at
RS485 type, the pin of “T232/485+” is assigned as 485+, the pin of “R232/485-“is assigned as
485- .

The communication protocol of RS232 or RS485 is: 9600 Baud Rate, 8 Data Bits, 1 Stop Bit and
None Parity bit.
The default of “W2”
W2” and “W3”
W3” is set at RS-
RS-232 type by Mettler Toledo factory.

Setup jumper for

for W&M sealing
The Jumper of “W1” is used for W&M sealing, if the “W1’ is jumped on, the operator may get into the
calibration page for scale calibration via keyboard, otherwise, the operator cannot get into the
calibration page. For protecting the calibration
calibration data, it suggests keeping the “W1”
W1” jumper off.

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 9

OPERATING INSTRUCTIONS
IND 205 is the weighing terminal what intend to be used for baggage check in airport, this quick guide
is training you how to use the IND205 weighing terminal.
IND 205 has 4 function keys and 1 zero key, the definitions of 4 function keys depend on the soft
labels which shows in below area of display.

MAIN DISPLAY SCREEN OF OPERATOR PANEL

Message display area

Gross Weight

Zero Indication
Number of baggage
Of individual(s)
[2 digits] Unit Indication

Gross Indication

Total baggage weight

Of individual(s)
Function select key [4 digits]

Add one baggage weight

To individual(s) accumulation

Subtract one baggage weight Clear individual(s)

To individual(s) accumulation Accumulation data

MAIN DISPLAY SCREEN OF PASSENGER PANEL

Real time weighing on the

scale platform

Passenger bags total weight

Passenger bags number

Note: When the operator panel on the setup state,

the passenger panel will display nothing (blank)

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 10

Zero the scale

*The display weight should be in the range of ±2% full scale.

ZERO

Receive the baggage and record the weight

*Note: The scale platform should be empty before place baggage on the scale.
If a baggage weight less than 10e, the baggage weight would not be added to total weight and baggage
number not be added total number.

*If placing one baggage on the scale platform, press key to accumulate the weight into an individual’s
account, and set the individual’s bag number to 1.

*If placing another one on the scale platform, press key to accumulate the weight into an individual’s
account, and increase the individual’s baggage number to 2.

*Note: If the baggage weight on the scale platform or the individual’s total baggage weight is greater than the
limit weight, the weighing terminal will beep if the beeper is enable, and show the over weight symbol on the
main screen.

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 11

*If the passenger wants to get this baggage back, press to substrate the displayed weight from the
individual’s accumulation, and decrease the bag number to 1.

*Press key to clear the individual accumulator, and update the total accumulator. At same time, the
operator panel will send data of individual accumulator to the host.

If passenger’s baggage accumulator exceeded the limited weight which had been preseted by operator (for
example, operator setuped the limited weight was 30kg.), press key the operator panel would calculate
the exceeded weight and make a report to the operator. If operator affirmed the data, press key the
individual baggage accumulator data would be added into the flight accumulator.

* In the above operations, pressing key may come back previous weigh state, passenger could
countermand his baggage etc.

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 12

Flight accumula
accumulator
ccumulator operation

The each deal for receiving the baggage will be sent to flight accumulation.
The operation is clearing all individuals’ baggage number and total weight.

Press once

The operation for setting the main screen message area, for the “DISP” choice, the all
individuals’ baggage number and total weight will always displayed on the top line of display
area, for the “UNDISP” choice, the top line of display area will display the text message which
sent from the host by serial port. (*The serial communication protocol of serial port is 9600
baud rate, 8 data bits, 1 stop bit and none parity bit.)

Press once

Setup the limit weight for individual baggage weight

* Setting up the new target weight by pressing (+5Kg) and (-5Kg) key.
* When the Increment is 2kg, setting up the new target weight by pressing (+10Kg) and (-10Kg) key.
*Note: The alarming output is disabled if the target weight is set to 0.0kg.

Press twice

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 13

Setup the beeper

* If the beeper is enabled, the terminal will beep when press the key or the individual baggage weight is over
the limitation.

Press 3 times

.
Calibrate the scale
* Before calibrate the scale, you must chose correct scale capacity and increment size. All possible
selections for capacity and increments are shown as below. Default value of scale Capacity is 300kg,
default value of increment size is 0.2kg.

Increment Size Scale Capacities(kg)

0.05 150 300 - - - -
0.1 150 300 600 - - -
0.2 - 300 600 1000 - -
0.5 - - - 1000 - -
1 - - - 1000 2000 5000
2 - - - - 2000 5000
5 - - - - - 5000

“Capacity” displays momentarily then current scale capacity is shown. Press “+” or “-“key to enter new
data.
“Increment” displays momentarily then the current increment size is displayed. Press “+” or “-“key to enter
new data.

*For the following operations, need to jump on the [W1] what on the main circuit board.

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 14

capture
After entering new data which you need, please empty scale and ca pture the zero point.

Press 4 times

* In the above operations, pressing key may abort the calibration.

Load the test weights on the scale platform, and calibrate the load point:

*Use and to input the test weights data. Test weight must less than 100% Full Scale (FS),
and must more than 20%FS, we suggested that it would be 60%~100%FS.

Press 7 times

* In the above operations, pressing key may abort the calibration.

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF
THE ERROR MESSAGE AND TROUBLE SHOOTING
CAUTION
WHEN THE IND205 LEAVE UNUSED FOR LONG TIME. PLEASE
SHUT OFF THE AC POWER FOR INPUT POWER
POWER ADAPTER.
ERROR DISPLAY PAGE DESCRIPTION
The scale is under
zero.
The scale is over the
capacitor, or the
weight exceeds scale
full capacity + 9e.
Load error while
calibration.
The calibration data is
lost.
E3
SWITCH THE OPERATOR PANEL DISPLAY
Opening the X0 of discrete input to GND terminal may allow an input to shut down the display of operator panel and
passenger display panel.
METTLER TOLEDO
15
TROUBLE SHOOTING
1, Check the scale base, or
2, Re-calibrate the scale.
* When the operator panel display Error messages
as left,the passenger panel will display “ ”
1, Remove the load from scale base, or
2, Re-calibrate the scale.
* When the operator panel display Error messages
as left,the passenger panel will display “ ”
1, Check the scale base, cable or
connection, then re-calibration the load
point.
* When the operator panel display Error messages
as left,the passenger panel will display blank.
1, Re-calibrate the scale, replace the main
PCB board if the problem is still exist.
* When the operator panel display Error messages
as left,the passenger panel will display blank.
http://www.mt.com
AIR BAGGAGE SCALE DATA BRIEF 16

OVER-
VER-WEIGH SIGNAL OUTPUT
Operator panel can supply an output port to output over-weigh signal when the weight of a baggage
exceeds the preset weight.

The output port is Open Collector (OC) output; the maximum load for driving is 24V DC/ 10mA.
The over-weigh signal would output until baggage was taken out.
The application shows as below figure.
*Note: The external DC power and accessory would supply by user.

EXTERNAL DC POWER
(Supply by user)
Operator Panel
+5V~+24v

Open Collector
R1
1K
XIN0 XIN1 XIN2GND OUT0 OUT1 OUT2 GND

SIG

OUTPUT
GND

COMMUNICATION CABLE USAGE

When you need connect communication cable from serial communication port of IND205 operation
panel to a host or computer, you must use the communication cable with shield to obtain the best
performance.

*Note: The communication cable is supplied by user.

The connections figure as below.

METTLER TOLEDO http://www.mt.com

AIR BAGGAGE SCALE DATA BRIEF 17

IND205 Operation Panel Host or Computer

Serial Communication Port Serial Communication Port

T232/485+ R232/485- GND T232/485+ R232/485- GND

Communication Cable
SHIELD SHIELD
GND GND
R232/485- R232/485-
T232/485+ T232/485+

WEIGHTS&MEASURES SEALING METHOD

SEALING OF OPERATOR PANEL
After setup is complete, most legal-for-trade applications require sealing the enclosure so
modifications cannot be made. If the terminal is not used for legal-for-trade applications, skip this
section. Make sure W1 (calibration access) is OFF before sealing the enclosure.
Screw (4) through-hole sealing screws into the holes on the rear cover of the terminal, tighten the
screws and run a wire seal through the holes in the screw heads. Then apply the seal lead.
Two paper seal is allowed to stick on the edge of the rear cover for weights and measures sealing.
(Refer to the below illustration.)

METTLER TOLEDO http://www.mt.com

 Congratulations on choosing the quality and precision of METTLER TOLEDO.
Proper use according to these instructions and regular calibration and maintenance by our
factory-trained service team ensure dependable and accurate operation, protecting
your investment. Contact us about a Service XXL agreement tailored to your needs
and budget.
We invite you to register your product at www.mt.com/product registration so we can
contact you about enhancements, updates and important notifications concerning your
product.

*156682*
Subject to technical changes © Mettler-Toledo (Changzhou) Ltd.
Printed in China 156682R08

Mettler-Toledo (Changzhou) Measurement Technology Ltd.

111 West Taihu Road, Changzhou Xinbei District, Jiangsu Province, P.R. China 213125
Tel. 0086-519-8664-2040
Fax 0086-519-8664-1991
Internet http://www.mt.com