Dok No/Doc No : BGR/T-18

CRIMPING METHOD FOR SITE Sayfa/Page No : 1 /4

INSTALLATION of SR–3173 (Steel Part)

PROJECT 500kV HARDWARE PROJECTS FOR

NTDC
CUSTOMER REF. No. 3217(R)-4M
ŞA-RA REF. No. PK/NAT/14/50/1757
APROVED POSE NAMES/DWG No. SR-3173

CONTENT OF MODIFICATIONS

REV ESTABLISHED CHECKED APPROVED DESCRIPTION

01 Sertaç EROL Cem DAGTEKIN M.YAŞAYAN

Design Engineer Q.S Manager 30/09/2019

HAZIRLAYAN/Prepared ONAY/Approval Haz.Tarih/Origin Date: 30/09/2019

Hakkı Işık ARIDENİZ Cem DAGTEKIN Rev.Tarih/Rev.Date 03/10/2019
Quality Control Engineer Q.S Manager Yürürlülük/Effective Date : 30/09/2019
. Revizyon/Rev. No : 01
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INSTALLATION of SR–3173 (Steel Part)

1- PURPOSE
This Instruction defines to obtaining the compression and inspection method of mid
span joint as per Technical Drawings (SR-3173) to be installed at site, conforming to
500kV HARDWARE PROJECTS FOR NTDC according to following requirements.

2 - APPLICATION
it covers mid span joint (SR-3173) to be compressed at the customer site installation
after ex-works.

3- METHOD FOR CRIMPING

3.1) Supply, all necessary equipment identified regarding compression process
according to the method statement in the installation site.

3.2) Automatic compression and its die equipment are to be used clean and well
maintained.

3.3) Cut the aluminum layers at the steel without the steel core (Picture:1)

Picture:1
3.4 ) Steel core length for SR–3173 as 138 mm (+2-0)

3.5) Slide the long aluminum tube on the conductor, turning towards the wiring direction

HAZIRLAYAN/Prepared ONAY/Approval Haz.Tarih/Origin Date: 30/09/2019

Hakkı Işık ARIDENİZ Cem DAGTEKIN Rev.Tarih/Rev.Date 03/10/2019
Quality Control Engineer Q.S Manager Yürürlülük/Effective Date : 30/09/2019
. Revizyon/Rev. No : 01
 Dok No/Doc No : BGR/T-18
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INSTALLATION of SR–3173 (Steel Part)

3.6) Select and insert to die of (Picture 2) to the compression machine SR–3173 for
steel part

Picture : 2 (Compression die for SR-3173 steel part)

Note: Dies with size 19.5 to 19.6 mm give better visual appearance to the completed
mid span joint.

3.7) Never rotate the position until last step of crimping operation at site floor.

Picture : 3

HAZIRLAYAN/Prepared ONAY/Approval Haz.Tarih/Origin Date: 30/09/2019

Hakkı Işık ARIDENİZ Cem DAGTEKIN Rev.Tarih/Rev.Date 03/10/2019
Quality Control Engineer Q.S Manager Yürürlülük/Effective Date : 30/09/2019
. Revizyon/Rev. No : 01
 Dok No/Doc No : BGR/T-18
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INSTALLATION of SR–3173 (Steel Part)

Stage of Crimping Operations (For Steel Part)

3.9) Start compression from each direction. (Please, see picture: 3)

4.0) 2nd crimping should be started before L/3 level of 1st crimping length.

4.1) Apply this method through the Each Crimping step should be continued till end
location accordingly.

Note: Compression data shown in the technical drawing SR-3173

4.2) Crimped steel part sample have been indicated and shown in Pictures No: 4

Picture: 4
4.2) Check and measure the crimping distance with caliper. According to the
crimping direction (picture 3)

4.3) Crimping distance (for steel part) should be conformed according to

technical drawings SR–3173

HAZIRLAYAN/Prepared ONAY/Approval Haz.Tarih/Origin Date: 30/09/2019

Hakkı Işık ARIDENİZ Cem DAGTEKIN Rev.Tarih/Rev.Date 03/10/2019
Quality Control Engineer Q.S Manager Yürürlülük/Effective Date : 30/09/2019
. Revizyon/Rev. No : 01