Z-15 Z-15 2 582822 4 582870 Z-15

Electrical parts location diagram (Lower) Applicable serial No. 1 582812 3 582806
Note
1.At the time of wiring, keep a interspace from the following part.
Corner of frame and mounting object.
Oscillating part and Rotating part.

4. H type Outrigger (Serial No.582803-) Between brake and fuel piping.

2.Loosen up the wiring moderately and pass it between clamps. And pay attention to the
points of contact to frame and mounting object, so as not to form a puddle.
Side turn signal (R) 3. At the time of engine wiring of No.63 and 77, keep a interspace from the engine body
Don't use the provided Bundle and fasten the excess harnesses near. so as not to contact.
Fix at the tape
tapping screw. CN946 position of harness. Top side Engine accessories 4.Pitch between clamps (Unit: mm)
Bundle the wiring for Maker lamp. CN953 Air solonoid valve Sensor {boost} Reference value
Tighten the ring terminal for Ground together with this nut (outside). Wiring between Harness to alternator
Switch, rocker Switch (shoulder lamp) (Exhaust brake) Top side Valve, solenoid (SL26) Wiring diameter : Under Ø5 ••• 300 / Ø5 to Ø205 ••• 400 / Over Ø20 ••• 500
Electric retractable mirror (R) Sensor, pickup (speed) and No.24 Harness to Air heater, Sender and Thermo
Install it with (Auto-greaster) Auto-greaster switch Switch, low pressure Slide RR CN26 5.Welding of weld bolt is all.
the lens removed. Install to the hole of Installation (Parking brake) Air solonoid valve (2/4-wheel driving selection) SL51 Engine existing clamp Engine ECU Harness
Valve, solenoid (SL27)
Bundle the wiring for Maker lamp. Lamp, pilot support. CN429, 430 Jack RR CN27
Connect the wiring to (for Grease) Switch, reed (Reservoir ASSY) Air solonoid valve
Air solonoid valve (Rear steering lock) SL57 View J
this segment, and roll Switch, low pressure (Air) Sub harness for Electronic governor
a self-welding tape. (Parking brake) (Connect to Engine ECU side harness)
Sub harness Orange
Switch, reed Bundle the wiring for
Upper:Lock pin OUT detection CN418 Maker lamp.
Valve, solenoid (SL22)
Slide FR CN22 Detail of C (1/2) Lower:Lock pin IN detection CN417
Adjust the yellow tape to the clamp. Fix the Engine
Valve, solenoid (SL23) Proximity switch ECU connector.
Pump (for Grease) Proximity switch (Straight driving detection)
Jack FR CN23 CN408
(Vehicle height detector RR (L)) Buzzer (Backup)
Proximity switch Connector for Emergency steering mode selection Heater
(vehicle height detector (Air dryer) Ground terminal Sender, thermo(Engine coolant temp.)
FR (L)) CN402 Up Sender, fuel No.45
Proximity switch Apply the grease and tighten with tightening torque
Down Divider, flow Engine ECU
Proximity switch Up (for Grease) (Vehicle height detector RR (R))
(vehicle height detector Down
FR (R)) CN403 Valve, solenoid
(for Vehicle height adjustment)
Turn signal (Upper), Clearance (Lower)

Sensor, pickup
Up: SL33 CN33 (Speed (S))
Down: SL30 CN30 Engine ECU Engine harness
Valve, solenoid Sender, thermo (Torque Air heater connector
Starter
(for Steering mode selection) Up: SL32 CN32 converter oil temperature) Alternator
Low beam

Connect the connector, and lock the

Turn signal
Tail, reflector
Down: SL31 CN31
Main beam

harness fixing part of the connector.

Backup
Valve, solenoid

Stop
Tighten together by hexagon socket head bolt
(Lock up) with torque convereter.
Set this along Engine harness.
Sender, thermo Tightening
(Retarder water Valve, solenoid torque
temperature)
Detail of No.17
Fastener fix position

Valve, solenoid
(for Vehicle height adjustment) Up:SL03
Up Down:SL02
Proximity switch Down Up:SL05
(vehicle height detector FL (L)) CN400 Up Down:SL04 Switch, low pressure
Down (Engine oil) Ground terminal
Proximity switch Suspension lock Proximity switch
(vehicle height detector FL (R)) CN401 selection (vehicle height detector RL (L)) CN404 Valve, solenoid (SL29)
Jack RL CN29
Proximity switch
(vehicle height detector RL (R))
Valve, solenoid (SL25) Valve, solenoid (SL28)
Jack FL CN25 for MDT:CN619 Slide RL CN28
for Electronic governor:CN730
Valve, solenoid (SL24) for Retarder:CN727
Slide FL CN24 Shoulder lamp:CN724 Installation detail of No.10 (1/1) Orange
Maker lamp: CN952
Weep
hole Lower outrigger Bundle the following parts and fix them. Valve, solenoid
Bundle the wiring for Bundle the wiring for
Orange control box MDT maintenance connector(6 poles), SL34 (STG merging)
Bundle the wiring for Maker lamp. Oil cooler(option):CN736 Level (lamp) Electric governor DIAG shur plug(unconnected male and female), Maker lamp.
(upper) Retarder maintenance connector (2 poles X 2),
Valve, solenoid
Shoulder lamp and Wiring for Maker lamp. SL20 (Retraction)
Electric retractable mirror (L) Electronic governor No.45 attached connector CN20
maintenance connector CN691 (Plug : standard)
Tighten the ring terminal for Ground Install to No.45 the Q-ADJ resistance (Engine Valve, solenoid
Install it with together with this nut (inside). accessories) that is the same number as the
the lens removed. number written with undamped ink on the top
Valve, solenoid Sender, pressure
of the engine flywheel housing (H part). Seal (Torque converter pressure)
it, and fix it by fastener. Valve, solenoid Install for Engine harness
Tighten with tightening torque
SL21 (Extension) Fix to Engine harness
Side turn signal (L) 20.6±3.9N•m(210±40kg•cm). with fastener. Alternator ground connection
Don't use the provided Valve, solenoid
tapping screw. CN945 Retarder controller Connect the connector Valve, solenoid SL01 (For suspension cylinder)
Relay written “X” and RF3. Valve, solenoid
Valve, solenoid
Detail of F
for Oil coller Outrigger X/H selection Valve, solenoid
Pilot lamp (yellow)
Pilot lamp (orange) Switch, reed
Pilot lamp (red) Inside connection detail of No.24 Sensor, speed (M) Install it so that the marking side of
Diode ASSY (4WD detection)
Connect to Engine sub harness Connect the connector, and lock the white painting becomes upper side.
harness fixing part of the connector.
Relay View E
(for Head lamp) Proportional control valve Right side
Make sure R and L of the back rubber, (for Retarder)
and install it so that the weep hole becomes lower side.

Detail of O (1/2) 2 locations

(Installation detail of Combination lamp)

Left side

Install
Wiring from Swivel joint Starter ground

Sender, thermo Sensor speed (M)

Special holder Head lamp relay (Retarder water temperature) Tightening torque:9.8-17.7Nm View N (right and left)
(spare parts) terminal connecting position Battery relay
Connect the connector, and lock the Safety relay Screw lock: Apply THREE BOND 1401.
CN749 B terminal harness fixing part of the connector. Heater relay
(2 locations) (Engine attached nut) S terminal (Engine attached bolt) B terminal (Engine attached bolt) Relay
Tightening torque Connect to No.45 : CN747 Tightening torque Fuse (up)
Fuse (left)
View B Fuse (right)
Fuse (75A : up)
Fuse (75A : down)
Diode ASSY
Adjust screw (with spring holder) Connect to No.43 (Ground) Connect to No.44 (Ground)
(accessories) Engine attached bolt Tighten together by Engine attached bolt.
Coil spring Tightening torque Tightening torque Installation detail of Clamp
(spare parts) Alternator Starter (built-in Starter relay)
Special nut Terminal install position detail of Engine accessories (1/5)
(spare parts)
Installation procedures of Head lamp Fill up seal material (Shin-Etsu Silicons
1.Set the adjust screw (with holder) to 24mm such as the left figure. KE348T) into the cap and install the cap.
2.Pull out the wiring of head lamp to the fore and install it to the terminal (seal material of shaded area)
of head lamp. And install the head lamp.
3.Adjust the optical axis by adjusting 24 millimeters height of the adjust
screw (with holder) within ±3mm.
4.Use No.73 and the special holder to 2 locations indicated by mark.
5.After adjustment of the optical axis, install No.36.
6.Adjust the wiring at the wiring clamp, to absorb wiring loosening of
Detail of G
Detail of A the head lamp.

Install View D
Detail of L Battery ground (Rotated and indicated)
Drop once No.15 down for draining the water.
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Electrical parts location diagram (Lower)

5. Box Assy / Lower electrical unit, Battery (Serial No.582687-582802)

Box Assy (Transmission unit) Box Assy (Battery)
Retarder controller Safety relay

LED: Red (Electronic governor:

Controller LED: Orange (Electronic governor:

DIAG LAMP 2)
LED: Yellow
(Retarder pilot lamp)

Main fuse
b-contact point

Fuse box Upper power supply fuse Air heater relay

c-contact a-contact (Refer to the figure below) Tightening torque
point point

Installed fuse chart

Location Fuse code Remarks

Arrangement detail of Fuse

Installed fuse chart Installed fuse chart
Location Fuse code Remarks Location Fuse code Remarks

Main harness
View B-B

Spare Spare
Spare Spare Battery relay
Spare Spare
Tightening torque
Connection detail of Terminal base
View A

Connection detail of Diode

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Z-15 Z-15 Z-15
Electrical parts location diagram (Lower)

6. Box Assy / Lower electrical unit, Battery (Serial No.582803-)

Box Assy (Transmission unit) Box Assy (Battery)
Retarder controller Safety relay

LED: Red (Electronic governor:

LED: Orange (Electronic governor:

Controller
LED: Yellow
(Retarder pilot lamp)

Main fuse
b-contact point

Fuse box Upper power supply fuse Air heater relay

c-contact a-contact (Refer to the figure below) Tightening torque
point point

Installed fuse chart

Location Fuse code Remarks

Arrangement detail of Fuse

Installed fuse chart Installed fuse chart
Location Fuse code Remarks Location Fuse code Remarks

Main harness
View B-B

Spare Spare
Spare Spare Battery relay
Connection detail of Spare Spare

10 poles terminal base Tightening torque

View A
Connection detail of
4 poles terminal base
Connection detail of Diode
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