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ARC 412-18 – Building Technologies 5 –

Alternative Building Construction Systems


First Semester (2022 – 2023)
Ar. ENP. Mark G. Delfin
Section: 4AR-1

3D PANEL CONSTRUCTION SYSTEM


Research no. 6

Joson, Joshua C.
3D PANEL CONSTRUCTION SYSTEM

The EVG 3D Construction System is an affordable construction system that


offers a tried-and-true building technique employing modular panels with great
strength and load bearing capacity. The EVG-3D Construction System is made up of
panels with a layer of galvanized mesh on either side of an EPS that are joined
together by diagonal trusses that travel through the core of the EPS. On location, the
panels are linked in the desired configuration and then covered with concrete to create
a sandwich-style structure.
Diagonal truss wires welded to the cover mesh layers on each side of the panel, along
with the concrete layers, provide the panels their strength and rigidity. This ensures
the efficient transfer of shear forces for a full composite behavior. EVG - 3D shear
walls are the most efficient lateral force absorbers. A strong system with a high
resistance to hard and soft body impacts that are likely to be encountered in typical
residential and commercial use conditions is provided by the EVG - 3D construction
system. For at least 50 years, the EVG - 3D Construction System will be reliable and
functional.

MAIN COMPONENTS OF A 3D PANEL CONSTRUCTION SYSTEM

Visual 1.0 - Typical 3D panel construction system components


Visual 1.1: EPS (Core), Wire Cover Mesh (1st Layer), Steel Diagonals (Edges),
Shotcrete (2nd layer/Outer Layer)

EPS – Expanded Polystyrene


The expanded polystyrene core has a low density of around 15 kg/m3 and is non-
flammable. The 50mm and 100mm EPS core thicknesses are typical. In accordance
with EN 10218, the EPS core gives the system a high thermal insulation capability
while simultaneously acting as a formwork for the application of the concrete layers.

Galvanized Welded – wire Cover Mesh


Standard dimensions for the galvanized welded wire cover mesh are 50 x 50mm
diameter x 3.0mm. Cover mesh complies with EN 10244 and EN 10080 requirements.

Galvanized Steel Diagonals


Diagonal (stiff) pieces of galvanized steel are 3.8 mm thick. For various uses, panels
come in two truss spacing options. 100 or 200 threads per square meter are used to
space the trusses. Galvanized steel diagonals adhere to EN 10244 and EN 10080
requirements.

Shotcrete
Using a shotcrete pump, concrete layers are placed to both sides of the EVG-3D panel.
Concrete's two main functions are to transfer compressive stresses and prevent
corrosion of any extra reinforcement. The range of concrete thicknesses is 40 to 80
mm.
ADVANTAGES
Description
Thermal Insulation
Heat loss is decreased by using the EPS compressing
foaming polystyrene, which is well known for its internal
thermal insulation. Additionally, it creates a cozy indoor
environment throughout the winter season, independent of
temperature variations.

Fireproofing
It has been approved as a fireproofing material for internal
and external building items after passing the National
Construction Institute's 120-minute fireproofing test.

Moisture Proofing
Due to the use of high-performance foaming polystyrene
100m/m with minimal absorption, condensation on the wall
is effectively prevented. (With regard to the use of external
walls, the waterproofing mortar is required on the exterior
of the external walls.)

Soundproofing
Based on a test of sound insulation effectiveness, a 3D
panel has demonstrated an exceptional quality of
soundproofing. In particular, it demonstrates improved
operation with plasterboard on both sides.

Lightweight The fixed weight on the structure is lessened by the fact that
3D wall panels weigh just 25% as much as a masonry wall,
which is also highly recommended in the expansion of
historic buildings. (Panel 120Kg, Masonry 450Kg)
Structure Every construction, including homes and apartments, uses
it. The taller and longer the building's span, the more
strongly it is advised.
Variety Without any specialized knowledge, the panels may be
constructed in a variety of shapes, and they work well with
round-typed materials that add 10% more internal space
than brick structures.
Economic Efficiency It certainly cuts the construction time in half because it is a
standardized factory product, simple to erect, and allows us
to complete the masonry, insulation, and plastering at the
same time.
Shortening of It is simple to carry out and effective at reducing
Construction Time construction costs thanks to its excellent thermal insulation
efficiency. Additionally, it reduces the cost of frame to a
lightweight material, which is unquestionably cost-efficient.
DISADVANTAGES
Description
Potential of
Developing Rot The likelihood of rot forming on the panels is one of the
main drawbacks of adding paneling rather than simply
painting your room. If any type of water seeps into the
paneling, it is very easy for rot to develop.

Warping
Wood is especially prone to warping and bulging when
temperatures change or when paneling is improperly fitted,
thus there is a risk of warping with wood paneling. Although
it can happen with other materials as well, textiles, vinyl,
and PVC paneling surfaces are less likely to warp. But
warping might still happen, so be extremely cautious when
you attach your panels.

Lacking in
Sustainability Although using sustainable materials in our homes is
gradually becoming more prevalent, the majority of the wall
paneling's components are not yet sustainable. Despite
significant advancements in the degradation of polymers,
wood, and vinyl, the production process is sadly not entirely
environmentally friendly.

References
Molina, J. (2018, March 19). EVG-3D panel construction system. Academia.edu.
Retrieved October 24, 2022, from
https://www.academia.edu/36204653/EVG_3D_PANEL_CONSTRUCTION_SY
STEM#:~:text=The%20EVG%2D3D%20Construction%20System,form%20a%2
0sandwich%20type%20construction.
EVG-3D System – El Ehsen EVG-3D. EL EHSEN EVG3D. (n.d.). Retrieved October
24, 2022, from https://ehsen-evg3d.com/en/systeme-evg-3d/
Benefits of 3D panels. (n.d.). Retrieved October 24, 2022, from
http://3dpanels.org/3dpanel/benefitsof3dpanels.htm
3D-panel advantages. Prestige Homes. (n.d.). Retrieved October 24, 2022, from
https://www.prestigeloscabos.com/advantages.html
The Pros and cons of wall panels. Wall Panels: Pros and Cons. (n.d.). Retrieved
October 24, 2022, from https://renoquotes.com/en/blog/wall-panel-pros-cons

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